circular plastic connector sealing accessories · 2019. 11. 27. · 17 1,2,& 3.360 1.295 207445-1...

52

CPC

Seal

ing

Acce

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Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors forCommercial Signal and Power Applications

Note: All part numbersare RoHS Compliant.

Circular Plastic Connector Sealing Accessories

Sealing Caps for Receptacles only

Sealing caps are used to protectexposed contacts of unmated receptacles.

Material and FinishCap—Thermoplastic, heat stabilized,fire resistant, self-extinguishing, 94V-1rated, blackSealing Gasket—Neoprene, blackBead Chain—Steel, nickel platedBead Chain Coupling—Brass, platednickel

Cable Entry SealsHeat Shrinkable Sealing Boots

Cable entry seals are used withjacketed cable to provide anenvironmentally sealed wire-to-connector system. They can be usedwith either plugs or receptacles.

Thick Wall Boots

MaterialInternal Sleeve—NylonOuter Tubing—Polyolefin, black

Shell SeriesDimensions Plastic Strap Metal Bead Chain

Size A B Part No. Part No.

11 1 & 2 .360 .927 206903-1 208800-19.14 23.55

13 1 .360 1.055 211870-1 213485-19.14 26.80

17 1,2,& 3 .360 1.295 207445-1 208652-19.14 32.89

23 1, 3, & 4 .460 1.728 207446-1 208680-12 11.68 43.89 207446-2 208680-2

.143[3.63]

Dia.

Plastic Strap

Jacketed Cable

B Dia.Min.

A Min.

3.000±.030[76.2±0.76]

Thin Wall Boot

MaterialInter Sleeve—NylonOuter Tubing—PolyolefinExpanded Wall Thickness—.020 [0.51]Max. Recovered Wall Thickness—.040 [10.16]Sealing Range—.250 [6.35]-.500 [12.70] Dia.

.625±.015[15.88±0.38]

Dia.

1.027[26.09]

Dia.

Threaded Sleeve

Tubing with Sealant

.875±.010

[22.22±0.25] 2.000±.025

[50.80±0.64]

15/16-20 UNEF 38 THD

Shell Size 17Part No. 213933-1

B ±.015[±0.38]

A

Shell Dimensions Expanded Sealing Max. Recovered

Size Wall Range InsidePart

A B Thickness (Dia.) Diameter No.

112.500 .625 .050 Ref. .250 - .600

.160 54010-463.50 15.88 1.27 Ref. 6.35 - 15.24

4.06 .250 54010-16.35

13 2.500 .775 .060Ref. .250 - .375 .220 54123-2

63.50 19.68 1.52 Ref.6.35 - 9.53 5.59 .375 - .725 .300 54123-19.53- 18.42 7.62

17

2.500.975 .060 Ref. .400 - .875 .375

ef. 54011-163.5024.76 1.52 Ref. 10.16 - 22.22 9.523.000 . 54011-376.20

23 3.000 1.250 .070 Ref. .550 - 1.250 .500 54012-176.20 31.75 1.78 Ref. 13.97 - 31.75 12.70

53

Circular Plastic Connector Sealing Accesories (Continued)

Female

Jacketed Cable Seals(for Shell Size 23)A jacketed cable seal kit provides anenvironmentally sealed connectionfor jacketed cable.

MaterialPeripheral Seal—Grey elastomerCollar—AluminumJacketed Cable Seal—BlackrubberBack-Shell Extender—Blackglass-filled thermoplasticSpecial Clamp Saddle—Black thermoplastic

Note: Jacketed cable seals must beused with large cable clamps and can be used on plugs or receptacles.Large cable clamps are to be ordered separately (see page 38).Each jacketed cable seal kit includes:• Peripheral Seal—to be

discarded if kit is used on plug.Additional seals may be purchased (see page 51)

• Collar—provides bearing surfacefor back-shell extender

• Jacketed Cable Seal• Back-Shell Extender• Special Clamp Saddle—to be

used in lieu of clamping insertsupplied with large cable clamp

Rubber BootRubber boots are used with jacketed cable to provide splash-proof connections for Series 1 and Series 3 connectors.(Not for Metal Shell Connectors.)

MaterialBlack neoprene

3.500±.030[88.9±0.76]

1.095[27.81]

Dia.

See SealingRange (Dia.)

SpecialClampSaddle

Large Cable ClampPart No. 206512-5

(See Note)

Back-ShellExtender

Collar

JacketedCable Seal*

Plug(See Note)

SealingRange Kit

(Dia.) Number

.300-.4507.62-11.43 207052-1

.450-.60011.43-15.24 207052-2

.600-.87515.24-22.22 207052-3

*Jacketed cable seal is pressed flush against rearconnector face when back-shell extender is threadedonto rear of connector.

1.800±.020[45.72±0.51]

Plug(See Note 1)

RubberBoot

JacketedCable

D C

Shell Cable Dia. Dimensions PartSize Sealing Range A B C D No.

.219-.438 .750 .300 .600 .17011 5.56-11.13 19.05 7.62 15.24 4.32 206304-1

Notes: 1. Rubber boots are recommended for use with jacketed cable and can be used on plugs or receptacles,except Series 2 connectors.

Notes: 2. For detailed performance data on rubber boots, refer to Product Specification No. 108-10024.

+.0001.290–0.15

[32.77–0.38]Dia.

B ±.010[±0.25]

A ±.010[±0.25]

CPCSealing

Accessories





54

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Circular Plastic Connector Sealing Accesories (Continued)

Flexible Cable ProtectionSystem

Product Factsn For cables that require

better protection

n Fittings allow more reliable connections to be made

n Sealed fittings enhance reliability of machineryoperating under manyextreme environmental conditions encountered in manufacturing and construction industries

n High-quality, completesystems are available combining innovative technology with rapid in-stock availability

n Conforms with the latestindustry standards

n Recognized under theComponent Program ofUnderwriters Laboratories Inc. on applied products asmarked.

n Certified by CanadianStandards Association onapplied products as marked.

n Certified by VDE on applied products as marked.

R

R

Related Product Data

Catalog 1654227Identification Products

Technical Documents

Product Specifications108-1696 FLEXAgraff Metal Conduits108-1696-1 ROHRflex Plastic Tubing108-1696-2 AIRflex Plastic Conduits

Application Specifications114-18274 FLEXAgraff-AS, -PU-AS,

-ME-ASF Metal Conduits114-18275 FLEXAgraff-CU Metal

Conduits114-18276 AIRflex-KUW-PU

Plastic Conduits114-18277 ROHRflex-PA 6,

ROHRflex-PA 6 S, ROHRflex-PA 12 Plastic Tubing

Circular Plastic Connectors (CPC) / FLEXAquick-System Selection Aid

CPC Female ROHRflex-PA 6 Male Male FlatShell ROHRflex quick Plastic ROHRflex quick ROHRflex quick Counternut SealingSize Connector Tubing Connector Elbow Connector Washer11 1-969807-2 969789-2 969803-2 969817-2 796260-2 796257-213 1-969809-3 969789-3 969803-3 969817-3 796260-3 796257-717 1-969811-4 969789-4 969803-4 969817-4 796260-5 796257-823 2-969813-5 969789-5 969803-5 969817-5 796260-6 796257-9

Typical Industrial Application

NOTE:Request Flexible Cable ProtectionSystem Catalog 1307244.

Engineering Notes





55

56Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628




MIL

-C-5

015

Styl

eCi

rcul

arPl

astic

Conn

ecto

rs

MIL-C-5015 Style Circular Plastic Connectors (CPC)

Product Factsn Intermateable with other

manufacturers’ Metal-ShellSizes 20-14 and 18-10, MIL-C-5015 StyleConnectors

n High impact resistant plastichousing

n Lighter weightn Lower costn Industry accepted, Type III+

pin and socket contacts,available on reels in strip-form for high volume, lowcost, automatic machine terminations

n Contacts also available inloose piece form for lowvolume, prototype ormaintenance and repair

n Housing designed to preventmismating with other insertarrangements

n Recognized under theComponent Program ofUnderwriters Laboratories Inc., File No. E28476

n Certified by Canadian StandardsAssociation,File No. LR 7189

This new addition to theAMP Circular PlasticConnector Line isspecifically designed to beintermateable with othermanufacturers’ Metal-Shellsizes 20-14 and 18-10, MIL-C-5015 Style ConnectorSystems. The high impactresistant plastic housingoffers the advantages oflighter weight and lowercost than existing metalshell connectors. Inaddition, the connectordesign prevents mismatingwhen used with other insertarrangements. As part ofthe AMP Multimate Family ofConnectors, the MIL-C-5015style connector offers theadditional economies ofcrimp Type III+ Pin andSocket contacts in reel-mounted, strip-form for highvolume automatic machinetermination, as well as inloose piece form for lowvolume, prototype ormaintenance and repair.

Technical DocumentsApplication Specification114-10004 Contacts, Type III+Product Specifications108-10024 CPC Connectors108-10042 Contacts, Type III+Instruction Sheets408-7582 Accessories for

CPC Connectors408-7592-A Improved Strain

Relief Clamps forCPC Connectors

408-7593 CPC Connectors

R

R





MIL-C-5015 Style Circular Plastic Connectors (CPC), Shell Size 20-14

[ ]

Plug Kit, Unassembled

Reverse Sex (Accepts pins)Part Number 213571-2 without Cable Clamp

Standard Sex (Accepts sockets)Part Number 213652-1 without Cable Clamp

Cable Clamps O.D.Part No. Type Max.

206070-8 standard .453[11.51]

206322-9 large .703[17.86]

Receptacle, Square Flange

Reverse Sex (Accepts sockets)Part Number 213570-1

Standard Sex (Accepts pins)Part Number 213651-1

Receptacle, Free-Hanging


5-20 Self Tapping Screw,Quantity 2

1.180[29.97]

Dia.

.578[14.68]

.625[15.88]

1.410/1.350[35.81/34.29]

Dia.

2.839±.040[72.11±1.02]

Panel Cutout

1.565[39.75]

Max. Dia.

Mating Face

Clamping Inserts.703

[17.86]Max. Outside Dia.

1.210[30.73]

Max.

.161[4.09]

1.156±.010[29.36±.025]

Typ.

1.131±.025[28.73]

Dia.

1.665±.030[42.04±0.76]

1.174±.010[29.82±0.25]

1.156±.010[29.36±0.25]

Typ.

Assembled with Cable Clamp

1.635[41.53]Max.

15/16-20 UNEF

1.180[29.97]

Dia.

1.045±.003[26.54±0.08]

Dia.

1.635[41.53]Max.

15/16-20 UNEF

Standard Sex

Reverse Sex

Coupling Ring

1.470[37.34]

Max. Dia.

1 1/4-18 UNEF

1.500±.025[38.10±0.64]

1.165±.010[29.59±0.25]

Dia.

1.156±.010[29.36±.025]

Typ.

1.500±.025[38.10±0.64]

Reverse Sex

Standard SexMating Face

1.560[39.62]

Max.1.156±.010[29.36±.025]

Typ.

1 1/4-18 UNEF

1.500±.025[38.10±0.64]

Mating Face

1 1/4-18 UNEF15/16-20 UNEF

1.210[30.73]

Max.

1.165[29.59]

Dia.

1.500±.025[38.10±0.64]

1.156±.010[29.36±0.25]

Typ.

.578[14.68]

.125+.007- 0.003.18+.018- 0.00

4 Plc.

1.045±.003[26.54±0.08]

Dia.

1.165±.010[29.59±0.25]

Dia.

1.156±.010[29.36±.025]

Typ.

MIL-C-5015

StyleCircularPlastic

Connectors





MIL-C-5015 Style Circular Plastic Connectors (CPC), Shell Size 18-10

Plug Kit, Unassembled

Reverse Sex (Accepts pins)Part Number 213671-1 without Cable Clamp

Wire Size Range Ins. Dia. Contact Strip Form Contact No. Loose Piece Contact No. Strip Form Hand ToolAWG mm2 Range Finish Code Pin Socket Pin Socket Applicator Part No.

.060-.135 B 213605-7 1-66563-1 — 66565-7 567363-□†† 91542-1524-20 0.2-0.6 1.52-3.43 A — 66563-8 — 66565-4

.110-.150 B 213603-5 66598-9 213603-6 66601-9 466958-1†† (for Sockets)

18-14 0.8-2 2.79-3.81 or 567364-□†† 91521-15

A 213603-3 66598-2 213603-4 66601-2 or 567834-1†† (for Sockets)

††Note: Applicators for AMP semiautomatic or fully-automatic termination equipment are available. Contact Technical Support.***MIL-C-5015 style connectors require a longer Multimate pin contact. This contact is .145 [3.68] longer than the standard Multimate pin contacts. It is not for

use in other Multimate connectors, socket contacts are standard Multimate Type III+ contacts.Extraction Tool Part No. 305183Note: Gold-plated contacts should not be mated with tin or silver plated contacts.5To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No 217201-1,Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).

.560[14.22]

1.174±.010[29.82±0.25]

15/16-20 UNEF

1.620±.010[41.15±0.38]

.925±.003[23.50±0.08]

Dia.

1 1/18-18 UNEF Coupling Ring

1.435±.010[36.45±0.25]

Dia.

1.375±.015[34.92±0.38]

1.375±.015[34.92±0.38]

1.062±.010[26.97±0.25]

Typ.

1.062±.010[26.97±0.25]

Typ.

1 1/18-18 UNEF-2A

1.450±.010[36.83±0.25]

.990±.010[25.15±0.25]

Dia.

15/16-20 UNEF-2A

1.200±.010[30.48±0.25]

1.115±.004[28.32±0.10]

Dia.

[ ]

1.285/1.320[32.64/33.53]

Dia.

Panel Cutout

1.062±.010[26.97±0.25]

Typ.

.531[13.49]

.125+.007- 0.003.18+.018- 0.00

4 Plc.

.531[13.49]1.062±.010

[26.97±0.25]Typ.

1 1/18-18 UNEF-2A

.535[13.59] Pin*** Socket

Receptacle, Square Flange


Receptacle, Free-Hanging


Type III+ Contacts

MaterialContact—BrassSpring—Stainless Steel

Contact FinishA—.000030 [0.00076] gold on theelectrical engagement area over .000030[0.00076] min. nickelB—Tin

Related Product DataApplication Tooling—Pages 76-79M

IL-C

-501

5St

yle

Circ

ular

Plas

ticCo

nnec

tors

Engineering Notes





59





Met

al-S

hell

Circ

ular

Plas

ticCo

nnec

tors

Metal-Shell Circular Plastic Connectors

Product Factsn Economical combination

of thermoplastic UL 94V-0 rated connectorhousings and metal shells

n Available in three sizes:n Series 1–Accepts

Multimate contacts, shellsizes 14-5, 14-7, 22-16,28-24, and 28-37 standardsex; 14-5, 14-7, 22-14,and 28-37 reverse sex

n Series 2–Accepts 20 DFand 20 DM contacts, shellsizes 22-28 and 28-63standard sex; 22-28 and28-57 reverse sex

n Series 3–Accepts Type XIIpower contacts, shellsizes 22-3 and 28-7standard and reverse sex

n Series 4–Accepts Multimatecontacts, and Type XIIpower contacts, shell size28-16M and 28-22Mstandard sex

n Compatible with MIL Spec metal housing typeconnectors

n Choice of applicationtooling to meet allproduction requirements

AMP Metal-Shell CircularPlastic Connectors offer the reliability of higherpriced all metal connectorsat a fraction of the cost, andare offered in the morepopular contactconfigurations.

Connector housings aremade of lightweight, sturdy,thermoplastic material thatare UL 94V-0 rated, withzinc alloy, nickel platedshells for added strengthand protection. These connectors are available in a variety of configurations to meet your signal, low current and high currentrequirements. Operatingtemperatures range from-55°C to +125°C [-67˚F to+257˚F].

Signal and low current isprovided by a choice ofAMP Multimate contacts:.062 [1.57] pin diameterand 20 DF and 20 DMcontacts, .040 [1.02] pindiameter. High currentrequirements are met by the Type XII capable ofcarrying up to 35 amperesof current.

These quick connect/disconnect circularconnectors featurepolarized housings toprevent mismating withother insert arrangements.

AMP Metal-Shell CircularPlastic Connectors areavailable in square flangereceptacles and free-hanging plug connectors.

For additional economy,industry accepted AMPType III+ pin and socketcontacts are available onreels in strip-form for highvolume, low cost, automaticmachine terminations. Forlow volume, prototype ormaintenance and repairType III+ contacts are alsoavailable in loose pieceform.





Metal-Shell Circular Plastic Connectors, Series 1

Metal-Shell CPCConnectors, Series 1,Standard Sex

Listed part numbers are forconnectors only; contacts mustbe ordered separately.

Material and FinishSquare Flange Receptacle—Housing—Thermoplastic, UL 94V-0rated, blackMetal-Shell—Zinc alloy, plated nickelGrooved Pin—Steel alloy, plated nickel

Plug—Housing—Thermoplastic, UL 94V-0rated, blackMetal-Shell—Zinc alloy, plated nickelTetraseal Seal—FluorocarbonRetainer Ring—Stainless steelCoupling Ring—Zinc alloy, platednickel

Related Product DataContacts—Pages 17-21Contact Arrangement—Page 61Component Dimensions—Page 70Accessories—Page 71Performance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80

TETRASEALS Ring (Installed in plugs only.)

The TETRASEALS Ring provides splash-proof sealing between mating metalshells. It is located behind the plug shell external keys (under the coupling ring).When mated with a receptacle, the ringis compressed against the inside diameter of the mating end edge of thereceptacle shell.

Rear Mount Panel Cutout Front Mount Panel Cutout

Square Flange Receptacles(Accepts Multimate Pins)

Plugs(Accepts Multimate Sockets)

F

E

JDia.

HDia.

D

A

K

Mating Face

Mating Face

E

.975±.010[24.77±0.03]

2 Plc.

L

M

B

Arrangement Square Flange Plug Part No.Receptacle without TETRASEALS Ring with TETRASEALS Ring

14-5 208719-1 208718-1 208718-214-7 208715-1 208714-1 208714-222-16 208489-1 208488-1 208488-328-24 208459-1 208457-1 208457-328-37 208471-1 208470-1 208470-3

Note: Maximum wire insulation diameter is .100 [2.54], except arrangements 14-5 and 28-24 are .150 [3.81] max.

JDia.

GDia.

E

TETRASEALSRing

Metal-ShellCPC

Series1





Met

al-S

hell

CPC

Serie

s1

Metal-Shell Circular Plastic Connectors, Series 1 (Continued)

Metal-Shell CPCConnectors, Series 1,Reverse Sex


Material and FinishSquare Flange Receptacle—Housing—Thermoplastic, UL 94V-0rated, blackMetal-Shell—Zinc alloy, plated nickelGrooved Pin—Steel alloy, plated nickel

Plug—Housing—Thermoplastic, UL 94V-0rated, blackMetal-Shell—Zinc alloy, plated nickelTetraseal Seal—FluorocarbonRetainer Ring—Retainer RingCoupling Ring—Zinc alloy, platednickel

Related Product DataContacts—Pages 17-21Contact Arrangement—Page 61Component Dimensions—Page 70Accessories—Page 71Performance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80

TETRASEALS Ring(Installed in plugs only.)

The TETRASEALS Ring provides splash-proof sealing between mating metalshells. It is located behind the plug shellexternal keys (under the coupling ring).When mated with a receptacle, the ringis compressed against the insidediameter of the mating end edge of thereceptacle shell.

Arrangement Square Flange Plug Part No.Receptacle without TETRASEALS Ring with TETRASEALS Ring

14-5 208721-1 208720-1 —14-7 208717-1 208716-1 208716-222-14 208487-1 208486-1 208486-328-37 208473-1 208472-1 208472-3

Note: Maximum wire insulation diameter is .100 [2.54], except arrangements 14-5 and 28-24 are .150 [3.81] max.

Square Flange Receptacles(Accepts Multimate Sockets)


Plugs(Accepts Multimate Pins)

Mating Face

Mating Face

F

E

JDia.

HDia.

D

A

K

E

L

M

B

JDia.

GDia.

E

TETRASEALSRing





Metal-Shell CPC Connectors, Series 1, Contact Arrangements

Note: Contact arrangementsshown are of pin mating face (plugor receptacle). Socket mating faceis mirror image.

Shell Size 14

Shell Size 22

Shell Size 28

.170.000

.170[4.32] [4.32]

.094 .094[2.39] [2.39]

.172.000

.172[4.37] [4.37]

.086 .086[2.18] [2.18]

.126[3.2]

.047[1.19]

.000

.126[3.2]

.130[3.3]

.130[3.3]

.000

Arrangement 14-5 Arrangement 14-7Max. Wire Ins. Dia. = .150 [3.81] Max. Wire Ins. Dia. = .100 [2.54]

.150 .150[3.81] .000 [3.81]

.225 .075 .075 .225[5.72] [1.90] [1.90] [5.72]

.000

.193 .043 .032 .182[4.9] [1.09] [0.81] [4.62]

.268 .118 .107 .257[6.81] [3] [2.72] [6.53]

.205 [5.21]

.075 [1.91]

.000

.075 [1.91]

.205 [5.21]

.260 [6.6]

.130 [3.3]

.000

.130 [3.3]

.260 [6.6].150[3.81] .150 [3.81]


.375 .225 .075 .075 .225 .375[9.52] [5.72] [1.90] [1.90] [5.72] [9.52]

.450 .300 .150 .000 .150 .300 .450[11.43] [7.62] [3.81] [3.81] [7.62] [11.43]

.364 .182 .000 .182 .364[9.25] [4.62] [4.62] [9.25]

.455 .273 .091 .091 .273 .455[11.56] [6.93] [2.31] [2.31] [6.93] [11.56]

.316 [8.03]

.158 [4.01]

.000

.158 [4.01]

.316 [8.03]

.390 [9.91]

.260 [6.6]

.130 [3.3]

.000

.130 [3.3]

.260 [6.6]

.390 [9.91]

.150 [3.81]Arrangement 28-24 Arrangement 28-37

Max. Wire Ins. Dia. = .150 [3.81] Max. Wire Ins. Dia. = .100 [2.54]

Metal-ShellCPC

Series1





Met

al-S

hell

CPC

Serie

s2




Material and FinishSquare Flange Receptacle—Housing and Retention Insert—Thermoplastic, UL 94V-0 rated, blackMetal-Shell—Zinc alloy, plated nickelGrooved Pin—Steel alloy, plated nickel


Related Product DataContacts—Pages 29-30Contact Arrangement—Page 64Component Dimensions—Page 70Accessories—Pages 38, 39 and 71Performance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80

Part No.Arrangement Square Flange Plug

Receptacle without Tetraseals Ring

22-28 208491-1 208490-128-63 208477-1 208476-1

Recommended Panel Cutout

Square Flange Receptacles(Accepts 20 DF and 20 DM Pins)

Plugs(Accepts 20 DF and 20 DM Sockets)

Mating Face

F

E

JDia.

D

A

K

E

L

M

B

GDia.








Material and FinishSquare Flange Receptacle—Housing and Retention Insert—Thermoplastic, UL 94V-0 rated, blackMetal-Shell—Zinc alloy, plated nickelGrooved Pin—Steel alloy, plated nickel


Related Product DataContacts—Pages 29-30Contact Arrangement—Page 64Component Dimensions—Page 70Accessories—Pages 38, 39 and 71Performance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80

Part No.Arrangement Square Flange Plug

Receptacle without Tetraseals Ring

22-28 208493-1 208492-128-57 208475-1 208474-1


Square Flange Receptacles(Accepts 20 DF and 20 DM Sockets)

Plugs(Accepts 20 DF and 20 DM Pins)

Mating Face

Mating Face

FE

JDia.

D

A

K

E

L

M

B

JDia.

GDia.

E

GDia.

Metal-ShellCPC

Series2





Met

al-S

hell

CPC

Serie

s2



.372 .248 .124 .000 .124 .248 .372[9.45] [6.3] [3.15] [3.15] [6.3] [9.45]

.434 .310 .186 .062 .062 .186 .310 .434[11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02]

.124[3.15]


Shell Size 22

Shell Size 28

.443 [11.25]

.319 [8.1]

.212 [5.38]

.105 [2.67]

.019 [0.48]

.143 [3.63]

.250 [6.35]

.357 [9.07]

.464 [11.79]

.000

.248 .124 .000 .124 .248[6.3] [3.15] [3.15] [6.3]

.310 .186 .062 .062 .186 .310[7.87] [4.72] [1.57] [1.57] [4.72] [7.87]

.294 [7.47]

.170 [4.32]

.062 [1.57]

.000

.062 [1.57]

.170 [4.32]

.294 [7.47] .124[3.15]

.434 .310 .186 .062 .062 .186 .310 .434[11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02]

.496 .372 .248 .124 .000 .124 .248 .372 .496[12.6] [9.45] [6.3] [3.15] [3.15] [6.3] [9.45] [12.6]

.448 [11.38]

.340 [8.64]

.232 [5.89]

.108 [2.74]

.000

.108 [2.74]

.232 [5.89]

.340 [8.64]

.448 [11.38]

.124 [3.15]

Arrangement 22-28Max. Wire Ins. Dia. = .068 [1.73]








Material and FinishSquare Flange Receptacle—Housing—Thermoplastic, UL 94V-0rated, blackMetal-Shell—Zinc alloy, plated nickelPeripheral Seal—Elastomer, greyGrooved Pin—Stainless steel

Plug—Housing—Thermoplastic, UL 94V-0rated, blackMetal-Shell—Zinc alloy, plated nickelTetraseal Seal—FluorocarbonRetainer Rings—Stainless SteelCoupling Ring—Zinc alloy, plated nickel

Related Product DataContacts—Page 34-35Contact Arrangement—Page 67Component Dimensions—Page 70Accessories—Pages 38, 39 and 71Performance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80

TETRASEALS Ring (Installed in Plugs only)

The TETRASEALS Ring provides splash-proof sealing between connector metal-shells. It is located behind the plug-shellexternal keys (under the coupling ring).When mated with a receptacle, the ring iscompressed against the inside diameterof the mating end edge of the receptacleshell.

Arrangement Square FlangePlug Part No.

Receptacle without TETRASEALS Ring with TETRASEALS Ring22-3 208495-1 208494-1 208494-328-7 208483-1 208482-1 —


Square Flange Receptacles(Accepts Type XII Male Pins)

Plugs(Accepts Type XII Female Sockets)

Mating Face

F

E

D

A

K

E

L

M

B

JDia.

GDia.

TETRASEALSRing

Metal-ShellCPC

Series3







Met

al-S

hell

CPC

Serie

s3




Material and FinishSquare Flange Receptacle—Housing—Thermoplastic, UL 94V-0rated, blackMetal-Shell—Zinc alloy, plated nickelPeripheral Seal—Elastomer, greyGrooved Pin—Stainless steel


Related Product DataContacts—Page 34-35Contact Arrangement—Page 67Component Dimensions—Page 70Accessories—Pages 38, 39 and 71Performance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80

TETRASEALS Ring(Installed in Plugs only)



Receptacle without TETRASEALS Ring with TETRASEALS Ring22-3 208497-1 208496-1 —28-7 208485-1 208484-1 208484-3


Square Flange Receptacles(Accepts Type XII Female Sockets)

Plugs(Accepts Type XII Male Pins)

Mating Face

F

E

D

A

K

L

M

B

JDia.

GDia.

E

TETRASEALSRing







Shell Size 22

Shell Size 28

.148 .000 .148[3.76] [3.76]

.107 [2.72]

.000

.213 [5.41]


.343 .172 .000 .172 .343[8.71] [4.37] [4.37] [8.71]

.296 [7.52]

.000

.296 [7.52]


Metal-ShellCPC

Series3





Met

al-S

hell

CPC

Serie

s4


Metal-Shell CPCConnectors, Series 4


Material and FinishSquare Flange Receptacle—Housing—Thermoplastic, UL 94V-0rated, blackMetal-Shell—Zinc alloy, plated nickelGrooved Pin—Stainless steel


Related Product DataContacts—Pages 17-23 and 34-35Contact Arrangement—Page 69Component Dimensions—Page 70Accessories—Pages 38, 39 and 71Performance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80

TETRASEALS Ring (Installed in Plugs only)



Receptacle without TETRASEALS Ring with TETRASEALS RingStandard Sex Reverse Sex Standard Sex Reverse Sex Standard Sex

28-16M 208479-1 1776088-1 208478-1 1776089-1 208478-328-22M 208481-1 — 208480-1 — 208480-3

Rear Mount Panel Cutout

Square Flange Receptacles(Standard Sex Receptacles accept Type XII Male and Multimate Pins. Reverse Sex Receptacles accept Type XIIFemale and Multimate Sockets.)

Plugs(Standard Sex Plugs accept Type XII Female and Multimate Sockets. Reverse Sex Plugs accept Type XII Male andMultimate Pins.)

Front Mount Panel Cutout

Mating Face

F

E

JDia.

D

A

K

E

L

M

B

JDia.

GDia.

E

GDia.

TETRASEALSRing







Shell Size 28

.276 .092 .092 .276[7.01][2.34][2.34][7.01]

.400 .184 .000 .184 .400[10.16][4.67] [4.67] [10.16]

.400 [10.16]

.316 [8.03]

.158 [4.01]

.000

.158 [4.01]

.316 [8.03]

.400 [10.16]

Arrangement 28-16MMax. Wire Ins. Dia. =

.150 [3.81] for Multimate Contacts,.220 [5.59] for Power Contacts

.364 .182 .000 .182 .364[9.25][4.62] [4.62][9.25]

.455 .273 .091 .091 .273 .455[11.56][6.93][2.31][2.31][6.93][11.56]

.382 [9.7]

.316 [8.03]

.158 [4.01]

.000

.158 [4.01]

.316 [8.03]

.382 [9.7]

Arrangement 28-22MMax. Wire Ins. Dia. =

.150 [3.81] for Multimate Contacts,.220 [5.59] for Power Contacts

Metal-ShellCPC

Series4





Met

al-S

hell

CPC

Com

pone

ntDi

men

sion

s

Metal-Shell CPC Connectors Component Dimensions

For drawings, technical data orsamples, contact your salesengineer or call Technical Support.

Square Flange Receptacles

Plugs

Thread-Size:7/8-20 UNEF-2A(Shell Size 14)

15/16-20 UNEF-2A(Shell Size 22)

1-3/8-18 UNEF-2A(Shell Size 28)

D Max.

A Max.

H Dia.

Panel Cutout, Front MountedReceptacle

Panel Cutout, Rear MountedReceptacle

Arrangement DimensionsSeries No. Sex A B C D E F G H J K L MStd. 1.415 .745 .100 1.031 .906 1.185 1.070 1.070 .125 1.400 1.225 .380

14-5Rev. 35.94 18.92 2.54 26.19 23.01 30.1 27.18 27.18 3.18 35.56 31.12 9.65

Std. 1.415 .745 .100 1.031 .906 1.185 1.070 1.070 .125 1.400 1.225 .38014-7

Rev. 35.94 18.92 2.54 26.19 23.01 30.1 27.18 27.18 3.18 35.56 31.12 9.65

1.190 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.560 1.750 .38022-14 Rev. 30.22 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 39.62 44.45 9.651

1.470 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.265 1.750 .38022-16 Std. 37.34 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 32.13 44.45 9.651.555 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 1.560 2.170 .38028-24 Std. 39.5 22.23 3.18 48.26 39.67 49.53 40.89 50.04 3.68 39.62 55.12 9.651.540 1.560Std. 39.12 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 39.62 2.170 .380

28-371.260 22.23 3.18 48.26 39.67 49.53 40.89 50.04 3.68 1.840 55.12 9.65Rev. 31.00 46.74

Std. .934 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.295 1.750 .38022-28

Rev. 23.72 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 32.89 44.45 9.65

1.229 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 1.408 2.170 .3802 28-57 Rev. 31.22 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 35.76 55.12 9.651.229 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 1.408 2.170 .38028-63 Std. 31.22 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 35.76 55.12 9.65

Std. 1.755 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.805 1.750 .38022-3

Rev. 44.58 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 45.85 44.45 9.653

Std. 1.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .38028-7

Rev. 46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.65

1.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .38028-13M Std. 46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.651.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .3804 28-16M Std. 46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.651.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .38028-22M Std. 46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.65

Front and RearPanel Thk..125

[3.18] Max.

Dia.

Thread-Size:7/8-20 UNEF-2A(Shell Size 14)



K Max.

F ±.015[±0.38]

E ±.005[±0.13]

C ±.010[±0.25]B ±.010[±0.25]

L ±.015[±0.38]

M ±.010[±0.25]

E ±.005[±0.13]

J ±.005[±0.13]

E ±.005[±0.13]

Dia.J ±.005[±0.13]

Dia.G ±.010[±0.25]





Metal-Shell CPC Connector Accessories

Cable Clamps

Material and FinishBody and Clamp Halves—Zinc alloy,nickel platedScrews and Washers—Stainlesssteel

Protective Cap Assemblies(for Metal-Shell CPCReceptacles Only)

Material and FinishZinc alloy, nickel plated

Shell Dimensions CableSize A B C O.D. Range

Thread Size Part No.

.938 1.175 1.165 .225-.56214 23.83 29.85 29.59 5.71-14.27 7/8-20 UNEF-3B 208945-5

.938 1.432 1.469 .325-.75022 23.83 36.37 37.31 8.26-19.05 1-3/16-18 UNEF-3B 208945-7

1.031 1.593 1.688 .450-.93828 26.19 40.46 42.88 11.43-23.83 1-7/16-18 UNEF-3B 208945-8

Shell Dimensions Expanded Sealing Range Max. RecoveredSize A B Wall Thickness (Dia.) Inside Dia. Part No.

22 3.000 1.250 .070 .550 - 1.250 .500 54012-3

28 76.20 31.75 1.78 13.97 - 31.75 12.70 54012-4

Notes: 1. For Shell Size 22 Receptacle use plastic cable clamp Size 17 (See page 38), for Shell Size 28 Receptacle use plastic cableclamp Size 23 (See pages 38-39). Use Size 14 metal cable clamp for both plug and receptacle Size 14 connectors.

2. Metal cable clamps (Sizes 22 and 28) are for use with Metal-Shell CPC plugs ONLY.

Shell Dimensions PartSize A B No.

1.225 .51514 31.11 13.08 213823-2

1.750 .63522 44.45 16.13 211903-1

2.170 .63528 55.12 16.13 211904-1

Cable Dia.Range

InternalThreads

Screw withLock Washer

(Two Supplied)

CableClampBody

Clamp Half(Two Supplied)

Plug (Shown forreference only)

3.000±.010[76.2±0.25] Bead

Chain

B ±.031[±0.79]

A ±.031[±0.79]

C ±.031[±0.79]

A ±.010[±0.25]

B ±.010[±0.25]

Cable Entry SealsHeat Shrinkable Sealing Boots

Cable entry seals are used withjacketed cable to provide anenvironmentally sealed wire-to-connector system. They can be usedwith plugs.

Thick Wall Boots

MaterialInternal Sleeve—Nylon

Outer Tubing—Polyolefin, black

Metal-ShellCPC

Accessories

Engineering Notes





74





Miniature Circular Plastic Connectors (CPC)

Product Factsn Two shell sizes: Size 8 (1-4)

or Size 11 (5-9) contactpositions

n Pre-positioned 1/4 turncoupling ring with positivelock and alignment feature

n Unique contact pattern foreach position size helpsprevent accidental matingwith other position sizes

n Sealed to IP67 (Protectedagainst immersion in waterup to 1 meter for 1/2 hour)

n Front or rear jam nut panelmounting

n No assembly requiredn Receptacle available in

free-hanging or panel mountversions

n Alternate keys available

AMP Miniature CircularPlastic Connectors (CPC)are available in wire-to-wire and wire-to-panel configurations.

Utilizes existing Mini-Universal MATE-N-LOKstamped and formed con-tacts designed for up to 500 mating cycles whenplated with gold or up to 50cycles with tin plating.

Material and FinishSeal, Wire Entry—Elastomer, yellowor whiteSeal, Peripheral—Elastomer, grayHousing—Thermoplastic, black or redProtector, Seal—Thermoplastic,naturalRing, Coupling—Thermoplastic,blackNut, Jam—Brass, nickel platedPlate, Seal Retention—Thermoplastic, black

Technical DocumentsProduct Specification108-2079 Miniature CPC Connectors

n Wide variety of customdiscrete type cableassemblies, terminatedwith Terminals andSplices, Soft Shell, and Circular PlasticConnectors and othercrimp and mass-terminated products.

n Capability to producecustom overmoldedassemblies and insertand injection molding.

n Jacketed cableassemblies and discretewire: Subminiature-D,SCSI, Circular Plastic,VHDCI, USB andShielded Data Link

n For more information onour cable assemblycapabilities, see ourwebsite atwww.tycoelectronics.com/cables

Nylon housings offer goodresistance to a wide rangeof chemical agents whilethe IP67 sealing helps prevent ingress of dirt or fluids that could have anadverse effect on the contact interface.

Ideal for Industrial,Instrumentation andTransportation applicationswhere size, contact densityand environmental expo-sure are primary concerns.

Cable Assemblies

Miniature

CPCConnectors





Miniature Circular Plastic Connectors (CPC) (Continued)

Receptacle Assembly, Panel Mount(Order pin contacts separately— see page 75)

5/8-24 UNEF-2AThread

Jam Nut& Flange Sealshown for reference only.Must be orderedseparately.

.555[14.1]

.125 [3.18]

1.142[29.0]

.827[21.00]

.125[3.18] Max.PanelThickness

1/2-20 UNF-2A

5/8-24 UNEF-2AThread Jam Nut shown for

reference only.Must be orderedseparately.

Flange Seal shown for reference only.Must be orderedseparately.

1/2-20 UNF-2A

White Alignment Dot

AlignmentIndicator

.555[14.10]

1.142[29.00]

Plug Assembly(Order socket contactsseparately — see page 75)

Positive Lock

Indicator

WhiteAignmentDots

Alignment Indicator Slots

.413[10.48]

.669 [17.00]

1.142±.010[29.00±0.25]

Positive Lock

Indicator

WhiteAignmentDots

Alignment Indicator Slots

.413[10.48]

.669 [17.00]

1.142±.010[29.00±0.25]

Receptacle Assembly,Free-Hanging(Order pin contacts separately— see page 75)

.551[14.00]

.059[1.5]

1/2-20 UNF-2AThread

.551[14.00]

.394[10.0]

1.142[29.0]

.606[15.39]

1/2-20 UNF-2AThread

WhiteAlignment

Dot

.55[14.10]

.06[1.50]

1.14[29.00]

Shell Size 8(4 Position shown)

Related Product DataPart Numbers—Page 74Contacts—Page 75Accessories—Page 75

Min

iatu

reCP

CCo

nnec

tors

Miniature

CPCConnectors






Shell Size 11(9 Position shown)

Receptacle Assembly, Free-Hanging(Order pin contacts separately — see page 75)

Receptacle Assembly, Panel-Mount(Order pin contacts separately— see page 75)

3/4-20 UNEF-2AThread

Jam Nut & Flange Seal shown for reference

only. Must be ordered separately..689

[17.50]

.059[1.50]

1.14[29.00]

.555[14.10]

Positive LockIndicator

3/4-20UNEF-2AThread

.555[14.10]

.689[17.50]

.059 [1.50]

1.14[29.00]

.902[22.90]

.413[10.48]

PositiveLock

IndicatorAlignmentIndicatorSlots

WhiteAlignment

Dots

.866 [22.00]

1.14 ± .010[29.00 ± 0.25]

Plug Assembly(Order socket contactsseparately — see page 75)

Housing Part Numbers Arrangement Housing Part NumbersShell No. of

InsulationPanel Mount Free-Hanging

Size Pos.Diameter Range

Receptacle Receptacle Plug

8 1 .035-.059 [.89-1.5]* 1445539-1 1445526-1 1445536-1.059-.110 [1.5-2.39] 1445539-3 1445526-3 1445536-3

8 2 .035-.059 [.89-1.5]* 1445538-1 1445522-1 1445535-1.059-.110 [1.5-2.39] 1445538-3 1445522-3 1445535-3

8 3 .035-.059 [.89-1.5]* 1445537-1 1445510-1 1445534-1.059-.110 [1.5-2.39] 1445537-3 1445510-3 1445534-3

8 4 .035-.059 [.89-1.5]* 1445421-1 1445389-1 1445390-1.059-.110 [1.5-2.39] 1445421-3 1445389-3 1445390-3

11 5 .035-.059 [.89-1.5]* 1445824-1 1445829-1 1445820-1.059-.110 [1.5-2.39] 1445824-3 1445829-3 1445820-3

11 6 .035-.059 [.89-1.5]* 1445823-1 1445828-1 1445819-1.059-.110 [1.5-2.39] 1445823-3 1445828-3 1445819-3

11 7 .035-.059 [.89-1.5]* 1445822-1 1445827-1 1445818-1.059-.110 [1.5-2.39] 1445822-3 1445827-3 1445818-3

11 8 .035-.059 [.89-1.5]* 1445821-1 1445826-1 1445817-1.059-.110 [1.5-2.39] 1445821-3 1445826-3 1445817-3

11 9 .035-.059 [.89-1.5]* 1445816-1 1445825-1 1445807-1.059-.110 [1.5-2.39] 1445816-3 1445825-3 1445807-3

Note: Alternate keys available (115˚ part numbers shown in above chart)*Insertion Tip (Seal Protector) Part No. 1604816-1 recommended for use when inserting socket contacts within this insulation range.

Standard stocked PartNumbers in BOLD type.

Z

Z

K REFSEE TABLE

Ø21.75






Jam Nuts Shell Dimensions PartSize A B Thread Number

8 .75 [19.0] .125 [3.2] 5/8-24 UNEF-2B 1604196-111 .875 [22.25] .125 [3.2] 3/4-20 UNEF-2B 1445904-1

A

Bsee chart

for Threads

Dust Caps Shell Dimensions PartSize A B Number8 .795 [20.2] .551 [14.0] 1604089-1

11 .89 [22.6] .736 [18.7] 1604089-2

∅ A ±.025[±0.64] ∅ B ±.025

[±0.64]

1.49±.010[37.9±0.25]

.094[2.4]

.146[3.70]

Contacts and ApplicationToolingPin (for Receptacles)

Socket (for Plugs)

.671 [17.04]

.659 [16.74]

Accessories (All accessories must be ordered separately.)Strain Reliefs

Shell Dimensions Part Number Size A B Straight Right-Angle8 .925 [23.5] .709 [18.0] 1445730-1 1445771-1

11 1.10 [28.0] .964 [24.5] 1445856-1 1546746-31

1546746-421 Open Style 2 With Cover A

B

Flange Seals Shell Dimensions PartSize A B Number8 .60 [15.3] .26 [6.6] 1445420-1

11 .73 [18.5] .33 [8.5] 1445420-2

Heat Shrink Boots Shell Dimensions PartSize A B Number

8 2.00 [50.8] .75 [19.0] 1546997-111 2.50 [63.5] 1.00 [25.4] 1546921-1

AB

Sealant Length

Contact Part NumbersWire Size Ins. Dia. Material Pin Socket HDM HandRange Range and Finish Strip Loose Strip Loose

Applicator ToolAWG [mm2]

Form Piece Form PiecePart No. Part No.

Brass, Pre-tin 770835-1 794059-1 770834-1 794058-1567418-1230-26 .035-.050 Phos. Brz., Pre-tin — — 770834-4 —567418-22 90717-2[.05-.12] .889-1.27 Brass, Duplex1 1-770835-0 1-794059-0 1-770834-0 1-794058-0567418-32

Phos. Brz., Duplex1 — — 1-770834-1 —Brass, Pre-tin 770901-1 770985-1 770902-1 770986-1

567066-3326-22 .047-.069 Phos. Brz., Pre-tin — — 770902-4 —567066-43 91529-1[.12-.3] 1.19-1.75 Brass, Duplex1 1-770901-0 1-770985-0 1-770902-0 1-770986-0567066-53

Phos. Brz., Duplex1 — — 1-770902-1 —

22-18 .059-.094 Brass, Pre-tin 770903-1 770987-1 770904-1 770988-1[.3-.8] 1.50-2.39 Phos. Brz., Pre-tin — — 770904-4 — 567067-1

2

or or Brass, Duplex1 1-770903-0 1-770987-0 1-770904-0 1-770988-0567067-22 91522-1

22 x (2) .067 x (2)Phos. Brz., Duplex1 — — 1-770904-1 —

567067-32[.3] 3.38

1Duplex Finish – Plated with .000030 [.000762] min. gold in mating area and .000100 [.00254] min. tin in crimping areaover .000050 [.00127] min. nickel underplate on entire contact.

2HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is usedon AMP-O-LECTRIC Model K Machine, -3 is used on AMP-O-LECTRIC Model G Machine. See page 133 for furtherinformation.

3HDM Applicator part number ending in -3 is used on AMPOMATOR CLS Machine with T or G Terminators, -4 is usedon AMP-O-LECTRIC Model K Machine, -5 is used on AMP-O-LECTRIC Model G Machine. See page 133 for furtherinformation.

Note: All part numbers are RoHS Compliant.

Contact Extraction ToolPart No. 189727-1Instruction Sheet 408-4118Contact Insertion ToolPart No. 455830-1Instruction Sheet 408-7984(For inserting contacts applied to small diameterwire)

Insertion Tip (Seal Protector)Part No. 1604816-1(For inserting socket contacts applied to smalldiameter wire)

Min

iatu

reCP

CCo

nnec

tors





Application Tooling

CERTI-CRIMP “C” HeadStraight Action Hand Tool(SAHT), Part No. 69710-1

Premium grade hand tool.Features ratchet control toprovide complete crimpcycle. The interchangeabledie sets close in a straightline to minimize contact orterminal rotation duringcrimping. When applicable,user-assist features such as

a contact or terminal locatorand a wire stop, are builtinto the die set. Approximateweight 1.9 lb [0.86 kg].

For subminiature coaxial contacts, seepages 22-23.For more information, request Catalog65780, Instruction Sheet 408-2095.

PRO-CRIMPER III HandTool, Part No. 58495-1

Commercial grade handtool for crimping variousproducts. Features ratchetcontrol to provide completecrimp cycle. Accepts bothpinned- and shouldered-style die sets. Locators areprovided with pinned-styledie sets for proper contactand wire positioning, and to

help minimize contactrotation and bending duringcrimping. Approximateweight 1.3 lb [0.60 kg].

For use with Type III+ contacts, seepages 17-19.For more information, request Catalog1773380, Instruction Sheet 408-9930.

SDE (Standard DieEnvelope) Die Sets

SDE die sets provide cost-effective flexibility, throughmany options for a commondie-set outline. The SDE diesets can be adapted for usewith CERTI-CRIMP handtools, PRO-CRIMPER IIIhand tools, the SDETerminator and the 626Pneumatic Tool System.

For more information, request Catalog1654003.

626 Pneumatic Tool System Lightweight, air-operatedmodular tooling system.Accepts a wide variety ofinterchangeable heads forcrimping various types ofcontacts, terminals andsplices onto wires ranging6-26 AWG [13-0.12 mm2],plus coaxial and fiber opticcable. Available with either

hand- or foot-actuationswitch. Optional ratchetcontrol available to providecomplete crimp cycle.

For subminiature coaxial contacts, seepages 22-23.For more information, request Catalog124208.

Mechanical Hand Tools forInterchangeable Die Sets

These tools are ideal for small produc-tion, prototype and experimental applica-tions. They are used for terminating pinand socket contacts to wire and feature aratchet device to provide consistentlyformed crimps.

Pneumatic Hand Tool forInterchangeable Die Sets

SDE Terminator,Part No. 1490076-2

An electric crimp terminatorwith compact designfeatures a die set holderthat is compatible with allAMP SDE (PRO-CRIMPER IIITool) die sets. Hand- orfoot-actuated options areavailable. CE Approved.

For more information, request Catalog1654714.

Electric Machine forInterchangeable Die Sets

9293

6-8

1123

83

CERTI-CRIMP StraightAction Hand Tools (SAHT)

Premium grade hand tools.Feature ratchet control toprovide complete crimpcycle. Die sets close in astraight line. Include a con-tact locator and wire stop,plus an insulation crimp

adjustment lever, whenapplicable. Approximateweight 1.3 lb [0.59 kg]

For Type III+ contacts, see pages 17-19.For more information, request Catalog65780.

1120

76

ApplicationTooling





Application Tooling (Continued)

AMP-O-LECTRIC Model “G”Terminating Machines, Part Nos. 354500-1, -9, -11

Semiautomatic benchmachines for crimpingreeled terminals and con-tacts, featuring a quiet andreliable direct motor drive,microprocessor controls forease of setup and opera-tion, and guarding andlighting designed for opera-tor convenience and safety.All models are equippedwith either manual or auto-matic precision adjustmentof crimp height. Machine-mounted sensors are avail-able for crimp quality moni-toring using conventionalminiature-style applicators.For more information, request Catalog 1654956-2, Video 198116,Catalog 82275 [Crimp QualityMonitor (CQM)], Video 198094.Note: New Stripping Moduleavailable, see page 79.

Crimp Machines

Crimp Quality Monitor (CQM)Part No. 1320420-2

The unique system provides100% on-the-fly crimpinspection. It measures thecrimp height of eachtermination, and evaluatesthe quality of each crimp. Ifa crimp is questionable, themonitor alerts the operatorwith both visual and audiblealarms. It also providesports for printing andnetworking. When used withAMP-O-LECTRIC Model “G”Termination Machines, themonitor is mounted to themachine. When used withAMPOMATOR CLS IV LeadMaking Machines, it isintegrated into themachine’s operatingsystem.

For more information, request Catalog 82275.

System III Applicator The System III Applicatorintroduces several newtechnologies into theapplicator including aprecision servo-electricmotorized feeding system,a built-in data module forstoring terminal crimp andset-up information, aprecision fit round ram, anda newly designed terminaldepressor. It still utilizes theproven quality of the HD-Mcrimper and anvil tooling.

AMP-TAPETRONIC Machine, Part No. 69875

AMP-O-LECTRIC Model “K”Terminating Machine with apermanently-mountedapplicator that acceptsinterchangeable die sets toapply a variety of tape-mounted terminals andsplices. Many of the diesets can also be used inAMP-O-LECTRICTerminating Machines witha tape applicator.

For more information, contact TycoElectronics.

AMP 3K/40 and AMP 5K/40Terminating Machines

The AMP 3K/40 and AMP5K/40 Terminators aredesigned for customers thatrequire the increasedoutput and quality of asemiautomatic machine at a competitive price. Byincorporating the mostcommonly requestedfeatures as standard andoffering a long list ofoptional equipment, theseterminators offer flexibility tomeet the specific needs ofvarious applications at thelowest possible cost.

1033

30

n 3,000 lb [1361 kg] max.crimp force (AMP 3K/40);5,000 lb [2268 kg] max.crimp force (AMP 5K/40)

n Toolless removal ofapplicators and guards

n Jog capabilityn Quiet, fast operation —

80/76 dBA and cycle timeless than 0.400 seconds

n Accepts Heavy Duty Ministye applicators

n Wide range of optionalequipment such as toollessprecision crimp heightadjust, batch counter, CQMcapability and work light

For more information, request Catalog 1654956-2.Note: New Stripping Moduleavailable, see page 79.

Appl

icat

ion

Tool

ing

For more information, request Catalog1654956-8

ApplicationTooling






AMPOMATOR CLS IV+ Lead-Making Machines,Part Nos. 356500-1, -2;1213400-1, -2

Fully-automatic machinesthat measure, cut, strip andterminate single leads.Microprocessor-controlled,and programmed andoperated using an easy-to-follow, menu-driven touch-screen. Features includedirect-drive terminatingunits with precision crimpheight adjustment, fullyprogrammable setups, wirerunout and splice detection,and motorized pre-feed withwire straightener. Crimpquality monitoring is alsoavailable.For more information, request Catalog 124324, Video 198142(NTSC), 199609 (PAL).

The AMPOMATOR System IIILeadmaker is designed forthe demands of low-volume/high mixmanufacturing and precisionquality. This leadmakercombines the best wireprocessing capabilities withnew technologies in terminalfeeding and machine set-upfound in the System IIIApplicator to offer significantadvantages for higherthroughput and efficiencies.See catalog 1654956-5 for moreinformation.

End-Feed Heavy-DutyMiniature Applicators(coded HDM)

Interchangeable applicatorsfor crimping productsreeled end-to-end (primarilyopen-barrel terminals).Used in bench and lead-making machines; mostdesigns can be used, oradapted for use with minortooling changes, dial-in set-tings for different wire sizesand insulation diameters.Mechanical or air-poweredfeed systems, dependingon the product applied.For more information, request Catalog 296393-2 and Instruction Sheet 408-8039.

EDGE Applicator Counter The new EDGE counter trackswearable tool usage for themost effective maintenanceplanning. The completelyelectronic counter, with clearLCD display, indicates cyclessince installation. Byperforming maintenance atmeasured intervals with pre-set limits, operators avoidbreakdowns and rejectscaused by tool wear or mis-adjustment. A wirelessinterface transfers counters toa PC running the optionalEdge Counter Software Pack. The EDGE is standard on allnew applicators and can beretrofitted to most existingTyco Electronics applicators. See catalog 1773385 for more information.

Lead Makers

1102

34

Applicators

Komax 433-S alpha Lead-Making Machine

The 433-S alpha offersmaximum flexibility forapplying seals to one or bothends of the wire with thecorresponding terminal. Whenequipped with the mci 711crimp terminator and mci 761seal applicator, the fully-automated 433-S alpha formsa highly compact system withoptimum accessibility.Dynamic servo-drives providefine travel settings on all motoraxes and the wire straighteningunit with quick-release lock andautomatic lead-in featurereduces wire changeover time.The TopWin software providesfor fast, simple data input.For more information, request Catalog 1307801.

Komax gamma 333 PCLead-Making Machine

AMPOMATOR System IIILeadmaker

This fully-automatic, PC-controlled leadmaker can beequipped with up to threeprocessing stations enablingthe crimping of both ends ofthe wire, double-crimpconnections with threedifferent contacts, single-ended seal applications,tinning or ink-jet marking.Features include ultra-shortconversions times, easy-to-use graphic-based TopWininterface with multiple-language capability, crimpforce analyzer with statisticalanalysis, seal monitoring, andintegrated good/bad sorting.For more information, request Catalog 1307901.






Stripper-CrimperApplicators (coded SCA)

Interchangeable applicatorsfor crimping products inAMP-O-MATIC Stripper-Crimper Machines. Consistof separate ram and lowertooling assemblies. Similardial-in settings for differentwire sizes and insulationdiameters as HDMapplicators. Available withsensors for use with theCrimp Quality Monitor.

For more information, request Catalog65004 (AMP-O-MATIC Stripper-Crimper Machines), Catalog 82275[Crimp Quality Monitor (CQM)].

AMP-O-MATIC Stripper-Crimper Machines, Part Nos. 1320895-1, -2

Semiautomatic benchcrimping machines that alsostrip the wire, and are there-fore used for terminatingjacketed cable. Featuremanual precision adjust-ment of crimp height, keyedstrip blades for faster, moreaccurate setups, and anefficient scrap removal sys-tem. All adjustments can bemade from the front of themachines without specialtools. Available with crimpquality monitoring.

For more information, request Catalog 65004, Video 198075, Catalog82275 [Crimp Quality Monitor(CQM)], Video 198094.

Stripper-Crimper Machines

Komax Delta 60Wire Stripper

The semiautomatic Delta 60 isdesigned to strip single- andmultiple-pole conductors withpull-off lengths of .984 [25] or3.78 [96]. Thanks to theelectric drive and non-pneumatic design, the deviceis quick and quiet in operationand can be utilized virtuallyanywhere. The Delta 60 candesheath or strip strandedconductors and multiple wirecables with external diametersof up to .433 [11].See catalog 1654956 for more information.

Cosmic 927R Micro-CableStripper

The compact, lightweight,benchtop Cosmic 927R wasdesigned and developed toreliably strip various insulationmaterials and micro-cable.From conductor diameter 36 to 10 AWG, the strippingdiameter display can be set towithin 0.1 mm increments. See catalog 1773385-4 for moreinformation.

Cosmic 30M Wire StrippingMachine, 5-528367-0

The Cosmic 30M is a highprecision, high speedelectrical wire stripper that isvery easy to operate. It’sequipped with a four bladesystem and an optionalgripper for more difficult wires.There is a digital display forthe wire diameter that can beset at 0.01 mm increments. See catalog 1773385-2 for moreinformation.

8982

7

Stripping Module (for theAMP 3K/40 and AMP 5K/40Terminating Machines andAMP-O-LECTRIC Model “G”Terminator on page 77)

The combination of theStripping Module with theAMP 3K/40 and AMP 5K/40Terminating Machines orthe AMP-O-LECTRIC Model “G” Terminatorprovides an economic andproficient method ofstripping the wire andcrimping terminals on thesame machine. The moduleaccepts End- and Side-Feed HDM Applicators (32-14 AWG) and operatesin three modes: crimp only,strip only, or strip andcrimp. It can be installed on existing machines in thefield or purchased as oneunit from the factory.

1120

75-2

For more information, request Catalog 1309085.

Side-Feed Heavy-DutyMiniature Applicators(coded HDM)

Interchangeable applicatorsfor crimping productsreeled side-by-side on sin-gle or dual carrier strips(primarily closed-barrel ter-minals and open-barrel con-tacts). Similar design as theend-feed version. All side-feed applicators include awire stop to help correctlyposition the wire end in thecrimping target area.For more information, request Catalog 296393-2 and Instruction Sheet 408-8040.

8982

8

Appl

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Tool

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Technical Documents

Various technical documents are available for your use:

Product Specifications describe technical performance characteristics and verification tests. They are intended forthe Design, Component and Quality Engineer.

108-1579 Sealed CPC Connectors with Removable Contacts108-2079 Miniature CPC Connectors108-10024 CPC Connectors108-10024-2 (Series 1)108-10024-3 (Series 2)108-10024-4 (Series 3 & 4)108-10037 Contacts, Type XII108-10040 Metal-Shell CPC Connectors108-10042 Contacts, Type III +108-40005 Contacts, Size 20 DF

Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person.

114-10000 Contacts, Size 20 DF114-10004 Contacts, Type III +114-10005 Contacts, Type XII114-10038 CPC Connectors

Instruction Sheets provide instructions for assembling or applying the product. They are intended for theManufacturing Assembler or Operator.

408-4317 Two-Piece Sealed CPC Connectors408-6641 Metal-Shell CPC Connectors408-7582 Accessories for CPC Connectors408-7593 CPC Connectors408-7901 Application and Maintenance for AMP Hand Crimp Tool408-8416 CPC Right-Angle Cable Clamp Assembly

Tool Part No. Instruction Sheet58495-1 408-981969710-1 408-209591019-3 408-727691067-2 408-7508

Tool Part No. Instruction Sheet91285-1 408-9404

305183 408-1216318813-1 408-4374

Application Tooling/Instruction Sheet Cross Reference

TechnicalDocuments





Part Number Index

Part Number Page51565 22,2354010 5254011 5254012 52,7154123 5266098 1766099 1766100 1766101 1766102 1766103 1766104 1766105 1766106 1766107 1766108 1766109 1766180 2066181 2066182 2066183 2066253 3466254 3466255 3466256 3466259 3466260 3466261 3466262 3466331 1766332 1766358 17,1866359 17,1866360 17,1866361 17,1866393 1766394 1766399 1766400 1766405 1766406 1766424 1766425 1766428 1766429 1766504 2966505 2966506 2966507 2966563 17,5766564 1766565 17,5766566 1766569 3066570 3066597 17,1866598 17,18,5766600 1766601 17,18,57

66602 17,1866740 3466741 3481665 44,48,49,50,51

164159 19164160 19164161 19164162 19164163 19164164 19193844 19193846 19193990 35193991 35200333 21200336 21200821 42201328 21201330 21201332 21201334 21201568 21201570 21201578 21201580 21201611 21201613 21202236 20202237 20202410 21202411 21202507 21202508 21202725 21202726 21204219 21205089 30205090 30205838 26,28205839 26205840 26205841 26205842 26205843 26206036 10,33,35,50206037 10,14,16,33,35,50206038 26206039 26206043 10,50206044 10,15,50206060 10,14,15,50206061 10,50206062 38206070 38,48,49,56206125 28206126 28206127 28206136 33206137 33206138 38206150 10,15,16,50206151 10,50206152 26206153 10,50206207 33

206226 33206227 33206304 53206305 10,15,50206306 10,50206322 38,48,49,56206358 38206404 14206425 33206426 33206429 10,15,50206430 10,50206433 26206434 26206437 26206438 26206455 27206458 28206460 28206485 26206486 26206508 42206509 42206512 38,53206516 14206518 14206552 14206554 14206612 37206613 37206705 10,50206708 10,15,50206837 10,15,16,50206838 10,50206852 27206903 52206934 12206966 38207008 38207052 53207055 40207216 27207241 41207292 13207299 40207303 12207369 27207387 41207445 52207446 52207485 37207486 37207489 41207490 41207597 42207774 39207825 12207890 13208130 10208131 10,50208132 12208223 12208224 13208283 13208337 44

208338 44208457 59208459 59208470 59208471 59208472 60208473 60208474 63208475 63208476 62208477 62208478 68208479 68208480 68208481 68208482 65208483 65208484 66208485 66208486 60208487 60208488 59208489 59208490 62208491 62208492 63208493 63208494 65208495 65208496 66208497 66208652 52208657 27208680 52208714 59208715 59208716 60208717 60208718 59208719 59208720 60208721 60208800 52208945 71211102 10211103 10211398 11211399 11,15,16,50211400 11,15211401 11,50211766 11,15211767 11211768 11,15211769 11211770 11,15211771 11211772 11,15211773 11211824 37211825 37211839 10211870 52211903 71211904 71212618 21

Note: This part number index lists all cataloged parts by base number only. Complete part numbers (with prefixes and/or suffixes) are shown on the pages indicated.

Part Number Page Part Number Page Part Number Page

Part

Num

berI

ndex

PartNumberIndex





Part Number Index (Continued)

213485 52213570 56213571 56213581 33213588 12213603 57213605 57213650 56213651 56213652 56213667 57213668 57213671 57213729 13213780 12213781 13213782 12213798 12213810 10,11,26,33,48,49213811 10,26213812 10,11,26,33,37213813 10,11213823 71213825 13213826 13213827 13213828 13213841 47213843 47213845 47213847 47213848 10213849 10213850 10213851 10213852 11213853 11213854 12213855 12213856 13213857 12213858 13213859 12213860 10213862 10213864 10213866 10213868 11213870 11213889 48213890 48213893 49213894 49213899 48,51213900 49,51213902 48,49213904 48,49213905 48213906 49213919 51213920 51213925 51213926 51213933 52213982 39

225088 22226537 22,23332056 22332057 22,23539972 19745253 29745254 29770834 75770835 75770901 75770902 75770903 75770904 75770834 75770985 75770986 75770987 75770988 75787610 10788085 17788088 17788130 13788153 44788154 44788155 44788157 44788158 44788159 44788188 45788189 45794058 75795059 75796075 44796094 44796095 44796096 44796112 45796188 44796190 44796203 45796207 45796257 54796260 54796271 44796272 44796273 44796274 44796275 44796276 44796286 44796287 44796288 44796291 44796329 27796330 45796332 45796348 15796375 15796379 39796380 39796381 39796382 39796387 15796403 15796404 15

796405 15796406 15796407 15796409 15796433 12796435 15796437 10796439 11796449 10796450 11796497 15796500 15796501 15796502 15796964 19796966 19969789 54969803 54969807 54969809 54969811 54969813 54969817 54

1445389 751445390 751445420 751445421 751445510 751445522 751445526 751445534 751445535 751445536 751445537 751445538 751445539 751445730 741445771 751445807 751445816 751445817 751445818 751445819 751445820 751445821 751445822 751445823 751445834 751445825 751445826 751445827 751445828 751445829 751445856 741445904 751546347 391546348 391546349 391546350 391546746 751546921 751546997 751604089 751604196 751658537 29

1658538 291658539 261658540 291658543 291658544 291776088 681776089 681776903 161776904 161776905 161776906 165019024 385066682 295066683 29

Part Number PagePart Number Page Part Number Page Part Number Page





Tooling Part Number Index

567066 75567067 75567363 17,57567364 17,18,57567418 75567455 34567801 29567804 29567834 57567849 29567867 17567947 17601966 30601967 19,21,22680114 19680195 47680197 47680602 17725840 19

1016002 291016015 291213400 781320420 771320895 791490076 761604816 75

356500 78356611 47356612 47455830 75466321 17466323 17,19466324 17466325 17466326 17,18466383 17466422 29466423 29466585 17466598 17466741 19466758 29466900 29466901 29466906 17466907 17,19466908 17466923 17,18466942 17466958 17,18,57466963 29466968 29466979 17567021 34567036 29

58448 2958495 17,19,8058541 2169656 2369690 2369710 22,23,34,47,76,8069875 21,7790136 2190140 3490145 3490225 1790230 2190231 2190249 2190250 2190716 1790717 7590758 7590759 7590870 7591002 1791019 34,8091067 8091285 29,8091503 2991505 17,1991515 17,1991519 17,18

Part Number Page Part Number Page Part Number Page91521 17,18, 5791522 7591523 17,1991525 2991529 7591538 2191539 21,2291542 17,5791549 2991911 23

189721 17,18,19,21,22,23,29,34,47,57

189722 17,18,19,21,22,23,29,34,47,57

189727 75189928 17,18,19,21,22,

23,29,34,47,57200893 17,21217201 17,18,19,29,57224155 35305183 17,19,20,21,22,23,57,80318161 21,22,23,34,47318813 47,80354500 47,77354940 23356114 35356119 35356304 17,18,19,21,22,23,

29,34,47,57

Part Number Page

Cross Reference: Non-Compliant to RoHS Compliant Part Numbers

19024-1 5019024-1 3819024-2 5019024-2 3819024-3 5019024-3 3819024-4 5019024-4 3819024-5 5019024-5 38

45098 91539-1 21,2266098-2 1-66098-9 1766098-7 1-66098-8 1766099-2 1-66099-5 1766100-7 1-66100-9 1766101-2 1-66101-9 1766102-7 2-66102-5 1766103-2 1-66103-8 1766104-7 3-66104-0 17

2-66104-5 3-66104-0 1766105-2 1-66105-9 1766106-6 1-66106-5 1766107-2 1-66107-1 1766108-6 1-66108-5 1766109-2 1-66109-7 1766331-5 1-66331-4 1766332