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The Economics of Monetizing North American Natural Gas Tom Jones Chemicals Technology Manager Lee Schmoe Bechtel Fellow David Ladd Senior Process Engineer Tara Fatima Study Manager CIVIL GOVERNMENT SERVICES MINING & METALS OIL, GAS & CHEMICALS POWER EFI Gas-to-Market & Energy Conversion Forum October 21-23, 2014 Omni William Penn Hotel Pittsburgh, Pennsylvania, USA

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Page 1: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

The Economics of

Monetizing North American

Natural Gas

Tom Jones Chemicals Technology Manager

Lee Schmoe Bechtel Fellow

David Ladd Senior Process Engineer

Tara Fatima Study Manager

CIVIL

GOVERNMENT SERVICES

MINING & METALS

OIL, GAS & CHEMICALS

POWER

EFI Gas-to-Market & Energy Conversion Forum

October 21-23, 2014

Omni William Penn Hotel

Pittsburgh, Pennsylvania, USA

Page 2: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Outline

© 2014 Bechtel Hydrocarbon Technology Solutions | 2 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

North American Construction Environment

Economics

Agriculture: Ammonia

Energy: LNG, GTL

Chemicals: Methanol, Ethylene, Propylene

Photo Cheniere Energy’s Sabine

Pass LNG terminal will be the first

LNG Export terminal in the US

since the last one was constructed

at Kenai, AK in 1969.

Page 3: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

North American

Construction

Environment

© 2014 Bechtel Hydrocarbon Technology Solutions | 3 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

Page 4: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Recent Bechtel Gas Monetization Projects

© 2014 Bechtel Hydrocarbon Technology Solutions | 4 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

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Page 5: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

USGC Construction Outlook Challenging Environment

© 2014 Bechtel Hydrocarbon Technology Solutions | 5 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

Project Intelligence provided by Industrial Info Resources

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Page 6: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Capital Cost Indices Expectations vs. Reality

© 2014 Bechtel Hydrocarbon Technology Solutions | 6 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

Source Chemical Engineering Magazine

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Page 7: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Process driven economics ─ Developing realistic capital cost

expectations

─ Clear operating cost definition

Proper project scope definition ─ Feasibility studies

─ Process Optimization

─ Conceptual plot plan development

─ Constructability & logistics reviews

Modularization ─ Reduces site congestion and

average construction manpower

─ Reduced site construction

infrastructure

─ Site specific

Strategies for success in challenged cost conditions

© 2014 Bechtel Hydrocarbon Technology Solutions | 7 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

Photo Module movement from Roll on Roll Off area to

permanent location on the APLNG Project Queensland, Australia

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Page 8: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Economics Agriculture

Energy

Chemicals

© 2014 Bechtel Hydrocarbon Technology Solutions | 8 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

Page 9: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Terminology

© 2014 Bechtel Hydrocarbon Technology Solutions | 9 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

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Page 10: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Net Natural Gas Imports United States (1973-2040)

© 2014 Bechtel Hydrocarbon Technology Solutions | 10 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

Source EIA

NA

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Page 11: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Natural Gas Price Forecasts 2014-2020

© 2014 Bechtel Hydrocarbon Technology Solutions | 11 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

Sources EIA, IMF

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Page 12: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Agriculture Ammonia

© 2014 Bechtel Hydrocarbon Technology Solutions | 12 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

Page 13: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Trade Balance Ammonia

© 2014 Bechtel Hydrocarbon Technology Solutions | 13 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

Data Source IFA

AM

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NIA

/ U

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Page 14: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Ammonia Economics Becoming price competitive with Russia

© 2014 Bechtel Hydrocarbon Technology Solutions | 14 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

Pricing Sources Yara, ICIS

Economics Source BHTS

AM

MO

NIA

Page 15: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Energy Liquefied Natural Gas (LNG)

Gas to Liquids (GTL)

© 2014 Bechtel Hydrocarbon Technology Solutions | 15 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

Page 16: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

World LNG Trade Market dominated by Qatari export, Japanese imports

© 2014 Bechtel Hydrocarbon Technology Solutions | 16 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

Data Source GIINGL

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Page 17: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

LNG Capacity New players emerging to challenge Qatar

© 2014 Bechtel Hydrocarbon Technology Solutions | 17 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

Source Various Sources, Bechtel Internal Project Intelligence

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Page 18: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Economics North American LNG second lowest cash cost in the world

© 2014 Bechtel Hydrocarbon Technology Solutions | 18 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

Pricing Source IHS, Bechtel Internal Project Intelligence

Economics Source BHTS

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Page 19: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Capital Investment Gas to Liquids

© 2014 Bechtel Hydrocarbon Technology Solutions | 19 MONETIZING US NATURAL GAS Source BHTS Project Intelligence

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Page 20: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Gas to Liquids Economics Significant capital outlay limits viability

© 2014 Bechtel Hydrocarbon Technology Solutions | 20 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS Source BHTS

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Page 21: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Gas to Liquids High refining margins = long term low gas price hedge

© 2014 Bechtel Hydrocarbon Technology Solutions | 21 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

Source BP, ExxonMobil, Total, BHTS

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Page 22: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Chemicals Methanol

Ethylene

Propylene

© 2014 Bechtel Hydrocarbon Technology Solutions | 22 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

Page 23: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Value Chain Methanol

© 2014 Bechtel Hydrocarbon Technology Solutions | 23 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

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Source Various Sources

Page 24: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Economics Methanol

© 2014 Bechtel Hydrocarbon Technology Solutions | 24 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

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Pricing Source Methanex

Economics Source BHTS Internal Economic Model

Page 25: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Value Chain Propylene

© 2014 Bechtel Hydrocarbon Technology Solutions | 25 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

Source The Dow Chemical Company, BASF

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Page 26: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Propylene Pricing Low propylene yields from conversion to ethane cracking → market shortage

© 2014 Bechtel Hydrocarbon Technology Solutions | 26 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

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Pricing Source ICIS, EIA

Page 27: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Propylene Economics Gas based conversion to olefins emerging as viable option to conventional approaches

© 2014 Bechtel Hydrocarbon Technology Solutions | 27 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

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Source BHTS Internal Economic Model

Page 28: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Value Chain Ethylene

© 2014 Bechtel Hydrocarbon Technology Solutions | 28 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

Source The Dow Chemical Company, BASF

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Page 29: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Ethylene Production Economics Two Strategic Shifts

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Page 30: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

A structural shift in natural gas supply will lead to increased investment in gas

monetization projects in a wave not seen in 30 years.

North America’s net import position on Ammonia / Urea presents strategic

opportunities for new investment in Ammonia / Urea facilities. Russia and

Middle Eastern facilities will still enjoy a FOB price cost advantage.

New LNG business models will shift global pricing from JCC to Henry Hub

basis as increased North American gas provides competition for Middle

Eastern and Russian sources.

Large scale gas to liquids economics will remain challenged due to high capital

investment hurdles. Only well capitalized companies will invest or those with

stranded gas plays.

Olefins economics favor investment in ethane cracking. Methanol to Propylene

technologies could replace lost propylene production capacity from feedstock

switching to ethane and disconnect pricing from historical oil dependence.

Process driven economics, proper project scope definition and strategic use of

modularization will ensure project financial success in a challenging cost

environment.

Summary

© 2014 Bechtel Hydrocarbon Technology Solutions | 30 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

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Page 31: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

Important Notice

© 2014 Bechtel Hydrocarbon Technology Solutions | 31 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

This presentation is the exclusive property of Bechtel Hydrocarbon

Technology Solutions (BHTS). The conclusions and recommendations

presented herein are preliminary in nature and shall not be used as a

basis for final financial and management decisions or as a basis of any

financial transaction. Any use of or reliance on this presentation or any

information contained within is at the using party’s sole risk and

responsibility. BHTS, to the maximum extent permitted by law, disclaim all

liability (including for losses or damages of whatsoever nature) to any third

party, howsoever arising with respect to or in connection with the use of

this presentation or any information contained within, including any liability

caused by negligent acts or omissions.

Page 32: CIVIL GOVERNMENT SERVICES The Economics of OIL, GAS & … · 2014-10-27 · Tom Jones, PE Chemicals Technology Manager tmjones@bechtel.com Lee Schmoe, PE Bechtel Fellow, Manager of

© 2014 Bechtel Hydrocarbon Technology Solutions | 32 THE ECONOMICS OF MONETIZING NORTH AMERICAN NATURAL GAS

Lead Analyst / Economics

David Ladd, P.Eng Senior Process Engineer [email protected]

Technical Consultants

Tom Jones, PE Chemicals Technology Manager [email protected]

Lee Schmoe, PE Bechtel Fellow, Manager of Front End Studies [email protected]

Tara Fatima Study Manager [email protected]

Dale Dowden Study Manager, Utilities & Offsites [email protected]

Construction

David Marl Construction Manager – Proposals [email protected]

Estimating

Joginder Kundra, PE Lead Estimator [email protected]

Plant Design

Jorge Gonzalez Plant Design Engineering Group Supervisor [email protected]