TOL-O-MATIC, INC.

LINEARSLIDES

Excellence In Motion®

0600-0001 G

®

Click Here to go to

the Table of Contents

Features ....................................................................................1

LS05/LSMM05 Linear Slides .............................................2-3

LS10/LSMM10 Linear Slides .............................................4-5

Accessories

Mounting/Support Blocks ..............................................6

Shock Absorbers .............................................................7

Proximity Sensors ...........................................................7

Switches .......................................................................8-9

Auxiliary Carriers .........................................................10

Selection Procedure

A comprehensive overview to help select the correctlinear slide for your application ..........................................11

Ordering

A simple yet comprehensive guide to configuringyour linear slide order .......................................................12

C

This catalog is printed in the U.S.A. on recycled paper.(50% recycled fiber, 10% post-consumer waste content)

© Copyright 1994, Tol-O-Matic, Inc. All rights reserved. • 8/97 • 10M• OGI

Axidyne, Band Cylinder and Excellence in Motion are registered trademarks of Tol-O-Matic, Inc. BC2 Series, H-Block, Channel-Block and Power-Block are trademarks of Tol-O-Matic, Inc.

Information furnished in this catalog is believed to be accurate and reliable. However, Tol-O-Matic assumes no responsibility for its use or for any errors that may appear in this document. Tol-O-Maticreserves the right to change the design or operation of the equipment described herein and any associated motionproducts without notice. Information in this document is subject to change without notice.

Tol-O-Matic morally and financially supports international organizations which helppreserve and protect the environment on a global basis. When you are done withthis catalog, please pass it along to someone else or recycle it again. Workingtogether, we can make a difference!

CONTENTS

Tol-O-Matic is proud to announce itsquality systems have met the require-ments to pass ISO 9001 certification.

®

1

FEATURES

ONE-PIECE EXTRUDED ANODIZED ALUMINUMHOUSING PROVIDES INCREASED TORSIONAL

STABILITY AND FULL-STROKE,CONTINUOUS-BEARING

ROD SUPPORT.

Tol-O-Matic linear slides offer a numberof advantages over other manufacturersincluding a patented non-magnetic seal-ing band retention system (U.S. PatentNo. 4,545,290). This field-proven systemalso includes a stainless steel outer dustband held tightly in place by a T-shapedelastomer strip bonded to the band’s sur-face. The resulting non-magnetic, metal-to-metal seal provides a positivebarrier against possible contaminationof internal components.

Tol-O-Matic linear slides providepre-engineered, pre-assembledand pre-tested solutions to many

of today’s most challenging linear motionapplication needs. Available in 1/2-inchand 1-inch bore sizes, these ready-to-install slides feature a rigid, torque-resistant low-profile design for increasedtorsional stability and mounting flexibility— an excellent choice for high-precisionX-Y and space-saving applications.

The 1/2-inch bore size featurescomposite bearings for high loadcapacity, low noise and high resistanceto contaminants. The 1-inch bore sizefeatures precision linear bearings forlong life, high load capacity and lowfriction. Both sizes are based on a one-piece extruded housing that serves asthe base plate for mounting the bearingrods thus eliminating rod deflection.The result is a rigid, torque-resistant,low-profile unit that provides load guideand support along the entire stroke ofthe slide.

EXTRUDED ANODIZED ALUMINUM WORKTABLE HAS TWO PARALLEL “T” SLOTS FOR

LOAD MOUNTING STABILITY AND FLEXIBILITY.

PROVEN BAND CYLINDER TECHNOLOGYFEATURES PATENTED BAND RETENTION

SYSTEM.

TWO PRECISIONGROUND STEEL

SHAFTS PROVIDEPOSITIVE SUPPORT

OF THE LOAD.

SINGLE-END PORTING SIMPLIFIESINSTALLATION OF AIR CONNECTIONS.

MECHANICAL END-OF-STROKEADJUSTMENTS.

EACH UNITIS ASSEMBLEDAND TESTED BYTOL-O-MATIC TECH-NICIANS, THEN SHIPPEDREADY FOR INSTALLATION.

®

2

Std. MetricModel LS05 LSMM05Bore Size 1/2" 12mmMax. Pressure 100 PSI 6.895 BARTemp. Range 20° -140° F. -7° - 60° C.End-of-Stroke Positioning Accuracy ± .0005" .0127mmStroke Adjustment ±.12"/end 3.05mm/endBase Weight 1.2 lbs. .54 kgs.Weight per In. of Stroke 0.15 lbs. 0.068 kgs.

SpecificationsMODELSStandard.....LS05Metric..........LSMM05

Tol-O-Matic linear slides are comprehensive, pre-engineered, self-supporting slide systems. Designed for engineers assembling slide

systems using pneumatic rodless cylinders, these units are able to carrylarge loads while functioning as an actuator.

The LS05 features a one-piece extruded anodized aluminum housingwhich increases torsional stability and provides continuous bearing rod support through the full stroke length. This model also featurescomposite bearings allowing the slide to operate in any attitude.

LS05

PERFORMANCE DATA

PRESSURE (PSI)

PRESSURE (bars)

FORC

E (lb

s.)

FORC

E (k

gs.)

80

70

60

50

40

30

20

10 020 30 40 50 60 70 80 90 100

36.3

31.8

27.2

22.7

18.1

13.6

9.1

4.5 0

1.4 2.1 2.8 3.4 4.1 4.8 5.5 6.2 6.972

68

64

60

56

52

48

44

40

36

32

28

24

20

16

12

8

4

00 1 2 3 4 5 6 7 8 9 10

LOAD (lbs.)

BEAR

ING

LIF

E (m

illio

ns o

f inc

hes)

BEAR

ING

LIF

E (m

illio

ns o

f cen

timet

ers)

LOAD (kgs.)

182.9

172.7

162.6

152.4

142.2

132.1

121.9

111.8

101.6

91.4

81.3

71.1

60.9

50.8

40.6

30.5

20.3

10.2

0

0 .45 .91 1.4 1.8 2.3 2.7 3.2 3.6 4.1 4.5

THEORETICAL FORCE vs PRESSUREBEARING LIFE vs LOAD

®

3

NOTE: “T” slots onthe 1/2" (12mm) tubeand work table accept#6-32 (M3 x 0.5)threaded square nuts.Four square nuts areprovided with eachlinear slide for carriermounting.

G

MINNEAPOLIS, MNTOL-O-MATIC

DIMENSIONAL DATA

QQ

CARRIAGEA

A

SECTION A-A

S

RR

PP

W SHOCK TRAVEL

LSMM05 ONLY

DSS (MIN. SENSING

DISTANCE)

E

D

C(2 PLACES BOTH SIDES,

ALL 4 PLUGGED)

R (LOWER HOLE, 2 PLACES BOTH ENDS)

ZZ

XSTROKESTROKE + 2X

X

AB

G

H

JF

YY (UPPER HOLES, 2 PLACES BOTH ENDS)

WW

TS C (2 PLACES BOTH

ENDS PLUGGED)

K

ML

NP

Q

EEFF

Z

AA LL DDCC

GGHH

AA

BBMM

JJKK

TT

Y (STROKE ADJUSTMENT EITHER DIRECTION, BOTH ENDS)

LCCL

TOL-O-MATICMINNEAPOLIS, MN

MODEL BORE MAXIMUM BENDING MOMENT MAX. LOADNO. SIZE M Ms Mv L

LS05 .50 in. 4 in.-lbs. 8 in.-lbs. 6 in.-lbs. 10 lbs.LSMM05 12 mm 0.45 N-m 0.90 N-m 0.68 N-m 4.5 kgs.

BENDING MOMENTS

MODEL BORE A B C D E F G H J K L M N P Q R SLS05 .50 0.32 0.50 #10-32 1.82 3.63 1.31 0.43 0.24 0.02 0.88 1.75 1.13 2.25 1.39 2.78 #10-24 1.50

PORTS x .38 DP

MODEL BORE AA BB CC DD EE FF GG HH JJ KK LL MM PP QQ RR SS TT WW YYLS05 .50 0.19 0.06 0.16 0.33 0.81 1.63 0.16 0.33 0.94 1.88 0.13 0.28 1.00 0.50 .13 x .09 DP 0.04 .25 Nominal 0.50 #10-24 x .21 DP

Above Dimensions in Inches

T W X Y Z3.00 0.18 2.69 0.13 0.34

MODEL BORE A B C D E F G H J K L M N P Q R SLSMM05 12 8.10 12.70 M5 x 0.8 46.10 92.20 33.30 10.80 6.00 0.50 22.23 44.45 28.58 57.15 35.50 70.60 M5 x 0.8 38.10

x 10 DP

MODEL BORE AA BB CC DD EE FF GG HH JJ KK LL MM PP QQ RR SS TT WW YYLSMM05 12 4.88 1.57 3.96 8.43 20.62 41.28 3.96 8.43 23.83 47.63 3.18 7.14 25.40 12.70 3.18 x2.4 DP 1.00 6.35 Nominal 12.70 M5 x 0.8 x 5 DP

Above Dimensions in Millimeters

T W X Y Z76.20 4.60 62.90 3.20 8.59

Ms

M MvL

®

4

Std. MetricModel LS10 LSMM10Bore Size 1" 25mmMax. Pressure 100 PSI 6.895 BARTemp. Range 20° - 140° F. -7° - 60° C.End-of-Stroke Positioning Accuracy ±.0005" .0127mmStroke Adjustment ±.25"/end 6.35mm/endBase Weight 5.2 lbs. 2.36 kgs.Weight per In. of Stroke 0.4 lbs. 0.181 kgs.

Specifications

MODELSStandard.....LS10Metric..........LSMM10

LS10

The LS10 features a one-piece extruded anodized aluminumhousing which increases torsional stability and provides

continuous bearing rod support through the full stroke length. Thismodel also features precision linear ball bearings allowing the slideto operate in any attitude.

PERFORMANCE DATA

PRESSURE (PSI)

PRESSURE (bars)

FORC

E (lb

s.)

FORC

E (k

gs.)

80

70

60

50

40

30

20

10 020 30 40 50 60 70 80 90 100

36.3

31.8

27.2

22.7

18.1

13.6

9.1

4.5 0

1.4 2.1 2.8 3.4 4.1 4.8 5.5 6.2 6.9

LOAD (lbs.)

BEAR

ING

LIF

E (m

illio

ns o

f inc

hes)

BEAR

ING

LIF

E (m

illio

ns o

f cen

timet

ers)

LOAD (kgs.)

72

68

64

60

56

52

48

44

40

36

32

28

24

20

16

12

8

4

00 10 20 30 40 50 60 70 80 90 100

182.9

172.7

162.6

152.4

142.2

132.1

121.9

111.8

101.6

91.4

81.3

71.1

60.9

50.8

40.6

30.5

20.3

10.2

0

0 4.5 9.1 14 18 23 27 32 36 41 45

THEORETICAL FORCE vs PRESSUREBEARING LIFE vs LOAD

®

5

NOTE: “T” slots onthe 1" (25mm) tubeand work table accept1/4"-20 (M6 x 1)threaded square nuts.Four square nuts areprovided with eachlinear slide for carriermounting.

G

MINNEAPOLIS, MNTOL-O-MATIC

DIMENSIONAL DATA

CARRIAGEA

A

SECTION A-A

PP

S

RRNN

W SHOCK TRAVELDSS (MIN. SENSING

DISTANCE)

E

D

C(2 PLACES BOTH SIDES,

ALL 4 PLUGGED)

R (LOWER HOLE, 2 PLACES BOTH ENDS)

ZZ

XSTROKESTROKE + 2X

X

AB

G

H

JF

YY (UPPER HOLES, 2 PLACES BOTH ENDS)

WW

TS

C (2 PLACES BOTH ENDS PLUGGED)

K

ML

NP

Q

EEFF

Z

AA LL DDCC

GGHH

AA

BBMM

JJKK

TT

Y (STROKE ADJUSTMENT EITHER DIRECTION, BOTH ENDS)

LCCL

TOL-O-MATICMINNEAPOLIS, MN

MODEL BORE MAXIMUM BENDING MOMENT MAX. LOADNO. SIZE M Ms Mv L

LS10 1.00 in. 80 in.-lbs. 80 in.-lbs. 125 in.-lbs. 100 lbs.LSMM10 25 mm 9 N-m 9 N-m 14 N-m 45.4 kgs.

BENDING MOMENTS

MODEL BORE A B C D E F G H J K L M N P Q R SLS10 1.00 0.42 0.73 1/8 NPT 2.75 5.50 2.38 0.89 0.28 0.04 0.80 1.59 1.75 3.50 2.13 4.25 1/4-20 x 2.38

PORT .50 DP

MODEL BORE AA BB CC DD EE FF GG HH JJ KK LL MM NN PP RR SS TT WW YYLS10 1.00 0.39 0.10 0.31 0.51 1.19 2.38 0.28 0.52 1.00 2.00 0.13 0.44 1.75 2.00 .25 x .20 DP 0.04 .5 Nominal 1.50 1/4-20 x .38 DP

Above Dimensions in Inches

T W X Y Z4.75 0.43 3.92 0.25 0.51

MODEL BORE A B C D E F G H J K L M N P Q R SLSMM10 25 10.70 18.50 G 1/8-28 69.90 139.70 60.50 21.80 7.10 1.00 20.30 40.40 44.45 88.90 54.10 107.90 M6 x 1.0 60.50

Parallel x 12 DP

MODEL BORE AA BB CC DD EE FF GG HH JJ KK LL MM NN PP RR SS TT WW YYLSMM10 25 9.78 2.54 7.92 12.95 30.18 60.33 7.14 13.21 25.40 50.80 3.18 11.13 44.45 50.80 6.35 x 5.1 DP 1.00 12.70 Nominal 38.10 M6 x 1.0 x 9 DP

Above Dimensions in Millimeters

T W X Y Z120.70 10.90 99.60 6.40 12.90

Ms

M MvL

®

6

ACCESSORIES

Base Mount & SupportsBase mounting linear slides may be accomplished by fasteningdirectly to “T” slot nuts provided in the base of the slide or by usingthe base mounting plates shown below. These plates are also usedas a mounting surface when using tube supports (see chart at thebottom of this page). Mounting linear slides to Tol-O-Matic oranother manufacturer’s linear actuators may be accomplished usingTol-O-Matic adapter plates (see catalog no. 6000-4000).NOTE: Four “T”nuts are standard for up to 20 inches of stroke.Two “T”nuts are added for every additional 24 inches of stroke.

109876543210 60 12 18 24 30 36 42

LENGTH BETWEEN SUPPORTS (inches)

LOAD

WEI

GHT

(lbs

.)

LS05/LSMM05 LS10/LSMM10

Tube supports recommended above this line.Deflection Rates

LENGTH BETWEEN SUPPORTS (inches)

LOAD

WEI

GHT

(lbs

.) 100908070605040302010

060 12 18 24 30 36 42

.001"

.002"

.001"

.004"

.003".002"

.005"

Slide Supports

G

MINNEAPOLIS, MNTOL-O-MATIC

DIMENSIONAL DATAH (2 PLACES)

DCF

G

MINNEAPOLIS, TOL-O-

AB

E

MODEL BORE A B C D E F G HLS05 0.50 0.38 0.75 1.6 3.3 3.6 0.25 1.6 .156 Dia.

LS10 1.00 0.38 0.75 2.5 5 5.5 0.25 2.63 .270 Dia.

Above Dimensions in Inches

MODEL BORE A B C D E F G HLSMM05 12 9.7 19.1 41.4 82.6 92.2 6.4 39.6 3.96 Dia.

LSMM10 25 9.7 19.1 63.5 127 139.7 6.4 66.8 6.86 Dia.

Above Dimensions in Millimeters

®

7

ACCESSORIES

Shock AbsorbersAll linear slides may be purchased with light duty or heavy duty shockabsorbers for end-of-stroke load deceleration. To select the propershock absorber, cross reference the intersection on final velocity andload weight on the performance charts, below.

Since shock absorbers convert kinetic energy of a load into heat, it isimportant NOT to exceed the following maximum cycles per hour:

LS(MM)05 - 3,500 cycles per hour max.LS(MM)10 - 2,000 cycles per hour max.

NOTE: If final (orimpact) velocity cannotbe calculated directly, areasonable guideline touse is 2x averagevelocity.

ProximitySensorThis L.E.D. device senses end-of-stroke withone of two normally open inductive d.c. proxi-mity sensors. NPN supplies a sinking signal;PNP supplies a sourcing signal to a device suchas a programmable logic controller.

Ambient Temp.: -13° to 158° F., -25° to 70° C.NEMA Encl. Rating: 1, 3, 4, 6, 12, 13Lead Length: 6.56 feetMax. Sensing Distance (LS05): 1.5mmMax. Sensing Distance (LS10): 1.0mm

Main Circuit

Load

4.7kΩ 100Ω

(Black)

2.2Ω

+V

Tr

OV

200mA Max. (Sink Current), 2V Max. (Residual Voltage)

Transition Circuit LoadNPN Output

Main Circuit

Load4.7kΩ

100Ω

2.2Ω

+VTr

OV200mA Max. (Source Current), 2V Max. (Residual Voltage)

Transition Circuit LoadPNP Output

(Blue)

(Brown)

(Black)

(Blue)

(Brown)

PERFORMANCE DATA

Heavy Duty Shock (HD)

Light Duty Shock (LD)

LOAD (lbs.)

LOAD (kgs.)FI

NAL

VELO

CITY

(in.

/sec

.)

FINA

L VE

LOCI

TY (m

m./s

ec.)

1

2

34

56

789

10

20

3040

5060 7080 90

100

12

34

56

78

910

2030

4050

6070

8090

10015

.45

2.5

5.1

7.610.2

12.715.2

17.820.3

22.925.4

50.8

76.2101.6

127.0152.4177.8203.2228.6254.0

.911.4

1.82.3

2.73.2

3.64.1

4.56.8

9.113.6

18.122.7

27.231.8

36.340.8

45.4

Heavy Duty Shock (HD)

Light Duty Shock (LD)

LOAD (lbs.)

LOAD (kgs.)

FINA

L VE

LOCI

TY (i

n./s

ec.)

FINA

L VE

LOCI

TY (m

m./s

ec.)

1

2

34

56

789

10

20

3040

5060 7080 90

100

12

34

56

78

910

2030

4050

6070

8090

10015

.45

2.5

5.1

7.610.2

12.715.2

17.820.3

22.925.4

50.8

76.2101.6

127.0152.4177.8203.2228.6254.0

.911.4

1.82.3

2.73.2

3.64.1

4.56.8

9.113.6

18.122.7

27.231.8

36.340.8

45.4

LS10 - VELOCITY vs LOADLS05 - VELOCITY vs LOAD

WeightsLS05 0.01 lbs. 4.54 grams

LS10 0.04 lbs. 18.14 grams

®

8

SWITCHESAvailable for use on all linear slides, these switches are activated by a magnetmounted in the actuator block assembly. Adjustable anywhere along the entirestroke length, dc reed switches are rated for signalling position only. Dc Reed,Hall-effect and ac Triac switches contain reverse polarity protection.

Reed Switches

NOTE: Cable is UNSHIELDED. Reedswitches can be used to operate relaysand solenoids if a protection circuit isused and if current, wattage andvoltage limits are observed. (Call thefactory for more information.)

REED SWITCH

LOAD

BROWN

BLUE

BLUE

BLUE(-)(-)

(+)(+)

REED SWITCHLOAD

BROWN

BLUE(-)(-)

(+)(+)

OR

REED SWITCH

COMMONNORMALLY CLOSED

NORMALLY OPEN

BROWNBLACKBLUE

DC REED SWITCH SPECIFICATIONS

* Data available from manufacturer.

SCEPS AMROF–HCTIWSDEER CMROF–HCTIWSDEER

STCATNOC ,worht-elgnis,elop-elgniSnepoyllamron

/nepo-yllamron,worht-elbuod,elop-elgniSdesolc-yllamron

GNITARTCATNOCotton(Am005tnerrucmumixam,sttaW01.sverutarepmeTotrefeR()AV01deecxe

).strahcgnitareDegatloVdnatnerruC

otton(Am052tnerrucmumixam,sttaW3.sverutarepmeTotrefeR()AV3deecxe

).strahcgnitareDegatloVdnatnerruC

EGATLOVTUPNI mumixamcdV002 mumixamca/cdV021

ECNATSISER )mumixaM(laitinIΩ1.0 )mumixaM(laitinIΩ1.0

EMITESAELER mumixam.cesm0.1 mumixam.cesm0.1

EMITGNITAREPO )ecnuobgnidulcni(mumixam.cesm6.0 )ecnuobgnidulcni(mumixam.cesm7.0

.PMETGNITAREPO )C°07(F°851ot)C°04-(F°04- )C°07(F°851ot)C°04-(F°04-

ROTACIDNI .nimAm4nehwtilDELdeRstcatnochguorhtswolf enoN

YCNATCEPXEEFIL*selcyc000,000,002otpU

dnaelcycytud,tnerrucdaolnognidneped()snoitidnoclatnemnorivne

selcyc000,000,002otpUdnaelcycytud,tnerrucdaolnognidneped(

)snoitidnoclatnemnorivne

ELBAC tekcajCVPhtiwretem5tekcajCVPhtiwtcennocsiD-kciuQm5rom2

tekcajCVPhtiwretem5tekcajCVPhtiwtcennocsiD-kciuQm5rom2

PORDEGATLOV Am001@lacipytV6.2 AN

PERFORMANCE DATA

REED SWITCH, FORM A WIRING DIAGRAM

REED SWITCH, FORM C WIRING DIAGRAM

0

100

200

300

400

500

600

0 20 40 60 80 100 120 140 160

LOAD

CUR

RENT

(mA)

OPERATING TEMPERATURE (°F)

REED FORM C

REED FORM A

TEMPERATURE vs CURRENT

0

50

100

150

200

0 100 200 300 400 500

VOLT

AGE

A.C.

or D

.C.

CURRENT D.C (mA)

REED FORM A

REED FORM C

VOLTAGE DERATING

QUICK-DISCONNECTCOUPLERSQuick-disconnect couplers are availablefor all switches in 2m and 5m lengths.These couplers allow switches to beremoved quickly and easily. Refer toUniversal Switch Brochure #9900-9071for more information.

An Important NoteRegarding Field Retrofitof Quick-DisconnectCouplers: If replacing a Quick-Disconnectswitch manufactured before 7-1-97 it will also be necessaryto replace or rewire the female-end coupler with the in-linesplice.

BROWN

BLACK

BLUE BROWN

BLACK

BLUE

CURRENT – Quick-Disconnect Wiring

OLD – Quick-Disconnect Wiring

+-SIGNAL +

-SIGNAL

®

9

SWITCHES

A

B

A

C

B

SENSING SURFACE

SENSING SURFACE

MODEL BORE A B CLS05 0.50 0.93 1.05 —

LS10 1.00 0.08 1.31 0.37

Above Dimensions in Inches Above Dimensions in Millimeters

MODEL BORE A B CLSMM05 12 23.62 26.67 —

LSMM10 25 2.03 33.27 9.4

Triac Switches

NOTE: Cable is UNSHIELDED. Reedswitches can be used to operate relaysand solenoids if a protection circuit isused and if current, wattage and voltagelimits are observed. (Call the factory formore information.)

AC COM

LOAD

INPUT

TRIAC SWITCH

120Vac Max.

MOV

BROWNBLUE

AC TRIAC REED SWITCH SPECIFICATIONS

* Data available from manufacturer.

SNOITACIFICEPS HCTIWSCAIRT

STCATNOC ,worht-elgnis,elop-elgniSnepoyllamron

EGATLOVTUPNI mumixamcaV021

YCNEUQERF zH36-74

SUOUNITNOCTNERRUC

;)C°03(F°68tapmA1)C°06(F°041tapmA5.0

EGRUSKAEPTNERRUC pmA01

GNITAREPO.PMET

F°851ot)C°04-(F°04-)C°07(

ROTACIDNI enoN

EFIL*YCNATCEPXE

selcyc000,000,002otpUdaolnognidneped(

dnaelcycytud,tnerruc)snoitidnoclatnemnorivne

ELBACtekcajCVPhtiwretem5

tcennocsiD-kciuQm5rom2tekcajCVPhtiw

PERFORMANCEDATA

TRIAC REED SWITCH WIRING DIAGRAM

0

200

400

600

800

1000

0 20 40 60 80 100 120 140 160

LOAD

CUR

ENT

(mA)

OPERATING TEMPERATURE (°F)

TRIAC

TEMPERATURE vs CURRENT

0

20

40

60

0 20 40 60 80 100

PULS

E DU

RATI

ON

(Mill

isec

onds

)

SPEED (Inches/Second)

TRIAC

PULSE DURATION vs SPEED

Hall-Effect Switches

NOTE: Cable is UNSHIELDED.

HALL-EFFECT SINKING SWITCH

BROWN

BLACK

BLUE(-)

(+)

(-)

(+)

LOAD

DC HALL-EFFECT SWITCH SPECIFICATIONS

SNOITACIFICEPS GNICRUOSTCEFFE-LLAH GNIKNISTCEFFE-LLAH

EGATLOVTUPNI cdV52ot5 cdV52ot5

TUPTUO hctiwsrotsisnartrotcellocnepO hctiwsrotsisnartrotcellocnepO

GNITARTUPTUO cdAm002,cdV52 cdAm002,cdV52

TNIOPPIRTNO mumixamssuaG051 mumixamssuaG051

TNIOPPIRTFFO muminimssuaG04 muminimssuaG04

GNITAREPO.PMET )C°66(F°051ot)C°81-(F°0 )C°66(F°051ot)C°81-(F°0

GNITAREPODEEPS .ceSmicro10< .ceSmicro10<

ROTACIDNI sirosnesnehwtilDELdeRdetavitca

sirosnesnehwtilDELdeRdetavitca

ELBACtekcajCVPhtiwretem5

htiwtcennocsiD-kciuQm5rom2tekcajCVP

tekcajCVPhtiwretem5htiwtcennocsiD-kciuQm5rom2

tekcajCVP

HALL-EFFECT SOURCING

SWITCHBLACK

LOAD

BROWN

BLUE(-)

(+)

(-)

(+)

HALL-EFFECT SOURCINGSWITCH WIRING DIAGRAM

HALL-EFFECT SINKINGSWITCH WIRING DIAGRAM

MOUNTINGDIMENSIONS

®

10

ACCESSORIES

Dual CarrierAvailable on all linear slide models, the dualcarrier option can increase load carryingcapacity and bending moments. Dual carriersmay be ordered with or without an internalpiston (see “Ordering,” page 12).

NOTE: Use of this option will increasebreakaway pressure and decrease the effectivestroke of the slide based on the distancebetween the center lines of the carriers.

Rates shown in charts below are calculatedwith the following assumptions:

1. Coupling between carriers is rigid.2. Load is equally distributed between the

carriers.3. Coupling device applies no misalignment

loads to carriers.

MODEL DIM “D” MAXIMUM BENDING MOMENT MAX. LOADNO. MIN. M Ms Mv L

LS05 3.63 in. 9.51 in.-lbs. 16.00 in.-lbs. 14.27 in.-lbs. 20 lbs.LSMM05 92.2 mm 1.07 N-m 1.81 N-m 1.61 N-m 9.08 kgs.LS10 5.5 in. 177.80 in.-lbs. 160.00 in.-lbs. 277.80 in.-lbs. 200 lbs.LSMM10 139.7 mm 20.09 N-m 18.08 N-m 31.30 N-m 90.8 kgs.

BENDINGMOMENTS

Ms

M MvL

“D”

CL

CL

PERFORMANCE DATA

55 50 45 40 35 30 25 20 15 10 5 0

M/M

v (In

.-Lbs

.)

“D” (Inches)

Mv

M

6.21 5.65 5.08 4.52 3.95 3.39 2.82 2.26 1.69 1.13 0.56 0

M/M

v (N-m)

0 5 10 15 20 25 30

0 0.13 0.25 0.38 0.51 0.64 0.76“D” (Meters)

LS05 DUAL CARRIER - LOAD vs DISTANCE

1100 1000 900 800 700 600 500 400 300 200 100

0

M/M

v (In

.-Lbs

.)

“D” (Inches)

Mv

M

124.3 113.0 101.7 90.4 79.1 67.8 56.5 45.2 33.9 22.6 11.3 0

M/M

v (N-m)

0 5 10 15 20 25 30

0 0.13 0.25 0.38 0.51 0.64 0.76“D” (Meters)

LS10 DUAL CARRIER - LOAD vs DISTANCE

®

SELECTION

11

Selecting a linear slide for your application is a simple pro-cedure. Before you begin, you will find it helpful to have

the following information:

Stroke Length in inches or millimeters,Load Force (weight) in pounds or kilograms,Load Speed in inches or millimeters per second,Available Operating Air Pressure, andNature of the Load (i.e. over carrier center or off to one side).

For side loads, the distance from the center of the load to thecenter of the carrier bracket is necessary to calculate thetorque for the side bending moment. Side load bendingmoments information can be found on page 3 for the LS05linear slide and page 5 for the LS10.

In the procedure outlined below, use the following data for asample application:

Stroke Length = 48 inchesLoad Weight = 40 lbs.Load Speed = 15 inches per secondAvailable Operating Air Pressure = 90 p.s.i.Nature of the Load = centered over carrier center

To Select a Linear Slide:1. Consult the “Force at Various Pressures” chart for the

LS05 (see Figure 1, below), then cross-index the loadforce (use load weight if force value is not provided) andthe available operating pressure. If the intersection is belowthe diagonal line on the chart, this is a good application. Ifthe intersection is above the line, move up to the LS10and repeat this step.

2. Refer to “Performance” charts for Tol-O-Matic shockabsorbers (see Figure 2). Cross-index the final velocityand load weight for the linear slide model identified inStep 1. If the intersection falls in the dark red area, selectthe heavy duty shock absorber. If the intersection falls inthe light red area, select the light duty shock absorber.NOTE: If final (or impact) velocity cannot be calculateddirectly, a reasonable guideline is to use 2 times theaverage velocity.

Since shock absorbers convert kinetic energy of a load intoheat, it is important not to exceed the maximum cycles perhour. For the LS05 model, the maximum cycles per hour is3,500; for the LS10 model, the maximum cycles per houris 2,000.

3. Determine the need for tube supports by referring to the“Supports” chart and cross-indexing the load weight andthe maximum distance between supports. Optional mount-ing blocks may be used secure the linear slide to the appli-cation’s support system.

4. Consider the need for the following options and accessories:

Shock absorbers*Reed switches (Form A and Form C)Hall-effect switchesProximity sensorsDual carriers* Selected in Step 2.

5. Once each of the above Steps is complete, consult the“Ordering” section on page 12 to configure your order. Ifyou need assistance, call your Tol-O-Matic distributor orcall the factory at 1-800-328-2174.

LS(MM)10 THEORETICAL FORCE vs PRESSURE

PRESSURE (PSI)

PRESSURE (bars)

FORC

E (lb

s.)

FORC

E (k

gs.)

80

70

60

50

40

30

20

10 020 30 40 50 60 70 80 90 100

36.3

31.8

27.2

22.7

18.1

13.6

9.1

4.5 0

1.4 2.1 2.8 3.4 4.1 4.8 5.5 6.2 6.9

PRESSURE (PSI)

PRESSURE (bars)

FORC

E (lb

s.)

FORC

E (k

gs.)

80

70

60

50

40

30

20

10 020 30 40 50 60 70 80 90 100

36.3

31.8

27.2

22.7

18.1

13.6

9.1

4.5 0

1.4 2.1 2.8 3.4 4.1 4.8 5.5 6.2 6.9

LS(MM)05 THEORETICAL FORCE vs PRESSURE

Using the LS05(inset), the inter-section is abovethe red lineindicating thatthis model cannotbe used in theapplication. Usingthe LS10, theintersection isbelow the lineand maytherefore be usedin thisapplication.

Since theintersection ofvelocity vs. load liesin the purple area,this applicationrequires a heavyduty LS10 shockabsorber.

Figure 1

Heavy Duty Shock (HD)

Light Duty Shock (LD)

LOAD (lbs.)

LOAD (kgs.)

FINA

L VE

LOCI

TY (i

n./s

ec.)

FINA

L VE

LOCI

TY (m

m./s

ec.)

1

2

34

56

789

10

20

3040

5060 7080 90

100

12

34

56

78

910

2030

4050

6070

8090

10015

.45

2.5

5.1

7.610.2

12.715.2

17.820.3

22.925.4

50.8

76.2101.6

127.0152.4177.8203.2228.6254.0

.911.4

1.82.3

2.73.2

3.64.1

4.56.8

9.113.6

18.122.7

27.231.8

36.340.8

45.4

LS(MM)10 VELOCITY vs LOAD

Figure 2

®

12

L S 1 03

S2

BASE MODELLinear Slides

S K 2 4 . 7 58

OPTIONS5 6

2S H7

B T 21 4 8 9

ORDERING

In the example shown above, the order is configured for a standard 1"-bore linear slide with a 247/8" stroke, two heavy duty shockabsorbers, and two Form C reed switches with a 5-meter lead.

Field Retrofit KitsSHOCK ABSORBERS 1

Model No. .....................................Ass’y. No.LS05 Light Duty...................................0605-9008LS05 Heavy Duty.................................0605-9009LS10 Light Duty...................................0610-9022LS10 Heavy Duty.................................0610-9023

INDUCTIVE DC PROXIMITY SENSORS 2

Model No. .....................................Ass’y. No.LS05 d.c. 10-24 volts NPN NO Sink..0605-1023LS05 d.c. 10-24 volts PNP NO Source0605-1024LS10 d.c. 10-24 volts NPN NO Sink..0610-1023LS10 d.c. 10-24 volts PNP NO Source0610-1024

BASE MOUNTING PLATESModel No. .....................................Ass’y. No.LS05 .....................................................0605-9010LS10 .....................................................0610-9010

STROKE LENGTH Enter:

SK and the desired stroke in decimal inches(72” max.; leave unused boxes blank.)

PROXIMITY SENSOR Enter:

NP for sinking type (NPN), ORPN for sourcing type (PNP), ANDNumber of sensors desired in the third box, OR leave blank if sensors are not desired.

SHOCK ABSORBERSEnter:

SL for light duty shock absorber (light duty) ORSH for heavy duty shock absorber (heavy duty),AND Number of shock absorbers desired in the third box, OR leave blank if no shock absorbers aredesired.

MODEL TYPEEnter:

LS for standardLSMM for metric

TUBE BORE DIAMETER

Enter:05 for 1/2” bore10 for 1” bore

SWITCHES REQUIREDEnter:

S if switches ARE desired.(Leave box blank if switches are NOT

desired)

5.

4.

6.

8.

9.

7.1.

2.

3.

SWITCH TYPE

NOTE: Specify S in Step 3 when orderingswitches. *Enter:

BT for Form C Reed Switch 5-meter lead.BU for Form C Reed Switch 2-meter lead

Quick-disconnect BM for Form C Reed Switch 5-meter lead

Quick-disconnectRT for Form A Reed Switch 5-meter lead.RU for Form A Reed Switch 2-meter lead

Quick-disconnect RM for Form A Reed Switch 5-meter lead

Quick-disconnectCT for AC Triac Reed Switch 5-meter leadCU for AC Triac Reed Switch 2-meter

lead Quick-disconnect CM for AC Triac Reed Switch 5-meter

lead Quick-disconnectKT for Hall-Effect (Sinking) 5-meter leadKU for Hall-Effect (Sinking) 2-meter lead

Quick DisconnectKM for Hall-Effect (Sinking) 5-meter lead

Quick DisconnectTT for Hall-Effect (Sourcing) 5-meter leadTU for Hall-Effect (Sourcing) 2-meter lead

Quick DisconnectTM for Hall-Effect (Sourcing) 5-meter lead

Quick DisconnectThen enter:

The number of Switches required.

DUAL CARRIEREnter:

DW for dual carrier WITH piston, ORDO for dual carrier WITHOUT piston.Leave blank if dual carrier option is NOT desired.

BASE MOUNTEnter:

MP for base mount AND number required.Leave blank if base mount option is NOTdesired.

SWITCH KITS 3

Model No. .....................................Ass’y. No.LS05 Hardware Only Kit ....................0605-9999LS05 Rail and Rail Hardware

(specify stroke) ..........................0605-9100LS10 Hardware Only Kit ....................0610-9999LS10 Rail and Rail Hardware

(specify stroke) ..........................0610-9100

TO ORDER RETROFIT KITS: SW (then the model number and base size, andcode for type of switch needed.

EXAMPLE: SWLSES050BTWhere SW is the switch kit, LSES is the Slide,050 is the 1/2” size, and BT is a Form A ReedSwitch with 5-meter lead.

1 Shock Absorber Kits contain one shock andmounting hardware.

2 Proximity Sensors for the LS05 have 5mm threadsize; LS10 have 8mm thread size.

3 Switch Kits contain one switch with mountinghardware.

* If replacing old style switcheswith new style, newswitch rail must be ordered. (specify stroke)

CAD Library Support

®

Located in west suburban Minneapolis, Tol-O-Matic headquarters (a 100,000 sq.ft. state-of-the-art facility) is designed for improved communication and manufacturingtechniques to meet customer needs today andwell into the future.

Tol-O-Matic offers free CAD Librarypackages for engineers and designers whowant state-of-the-art software packages towork with existing CAD programs andtheir design systems. Used in conjunctionwith Tol-O-Matic product catalogs, yourengineers now can have all the importantproduct information necessary to easilyturn design into reality.

ASSEMBLY NO. 9900-3018Drawings for most Tol-O-Matic linearactuators.

ASSEMBLY NO. 9900-3020Drawings of Tol-O-Matic adapterplates.

For your free CAD Library disks, callyour local Tol-O-Matic distributor or thefactory:

1-800-328-2174

Free!Free!Tol-O-Matic has the resources to help youget what you need.PRODUCTS AND PEOPLE YOU NEED TO GET THE JOB DONE RIGHT.At Tol-O-Matic we have the resources and the experience to give you what you need whenyou need it. Working together we can find solutions whether it is a new feature, betterperformance or a whole new product line. Our sales department will make sure all yourquestions are answered. Our engineers will assist you with application design. Our modelshop will make all the tooling and specials you need for a new product —not in 6 months ora year—but when you need them.

QUALITY PRODUCTS, COMPETITIVELY PRICED WHEN YOU WANT THEM.Our engineering laboratory pushes our products to the breaking point running them 24 hoursa day, 7 days a week for millions of cycles looking for ways to improve them. They workwith R&D to develop new manufacturing techniques and to perfect new products. For eachnew product, detailed engineered drawings are made. Next, a few carefully-crafted sampleproducts are tested, then precision tooling is built on site by Tol-O-Matic’s own skilled crafts-men with the highest standards of quality, care and dedication to details. The products aretested again by engineering and by selected field representatives. Tol-O-Matic has heavilyinvested in research to guarantee you delivery of the highest quality products not in monthsor weeks, but within days of your order, and with a warranty rate less than .2 of 1%.

UNCONDITIONAL 100% SATISFACTION GUARANTEE.Tol-O-Matic has built its reputation on customer satisfaction. For almost 40 years it has beenour policy that, if for any reason you have a problem with any Tol-O-Matic product ordered,we will do whatever it takes to make sure you are 100% satisfied. Working together we willarrive at a solution that works best for you.

TOL-O-MATIC TRAINING CENTERThere is a Tol-O-Matic product for just about every application that may come your way andit is our goal to remove every obstacle, give you every tool, device and piece of knowledgenecessary to learn how to size and apply Tol-O-Matic products. That is why we supply themost advanced in-depth training in the industry— free of charge to all our distributors andtheir customers.

®

TOL-O-MATIC3800 County Road 116

Hamel, MN 55340http://www.Tolomatic.com

Email: Help@Tolomatic.comPhone: 478-8000

Fax: 478-8080Toll Free: 1-800-328-2174

1.AXIDYNE® ELECTRIC LINEAR MOTION ACTUATORS ANDCONTROLS

• BCES and LSES Screw-Drive Actuators

• BCEB Belt-Drive Actuators• Stepper Control Systems• DC Control Systems

Full Line CAT NO. 3600-4024

• BC3S Screw-DriveActuatorsCAT NO. 3600-4039

• Closed Loop DC SystemCAT NO. 3600-4044

2.RODLESS SLIDES• Linear Slides

CAT NO. 0600-0001• Magnetically Coupled

SlidesCAT NO. 2400-4000

3.GRIPPERS AND ROTARYACTUATORS

• Grippers/Rack and PinionRotary ActuatorsCAT NO. 1900-4000

• Vane Rotary ActuatorsCAT NO. 1800-0006

4. POWER TRANSMISSION• Caliper Disc Brakes

CAT NO. 0700-0200• ADAM Disc-plate and Disc

Cone ClutchesCAT NO. 1200-0018

• Float-A-Shaft Gear DrivesCAT NO. 0100-0210

5.ROD CYLINDER SLIDES• H-Block™• Power-Block™• Channel-Block™• U-Block™Full Line CAT NO. 5109-4008

6.RODLESS CYLINDERS• Magnetically Coupled

CylindersCAT NO. 2400-4000

• Cable CylindersCAT NO. 1001-0219

• Band Cylinder®

BC2 Series™CAT NO. 5510-4000

• Band Cylinder®

BC3 Series™CAT NO. 3400-4000

• BC4 Series™CAT NO. 6900-4000

1

1

2

3

45

6

To order any of these FREE catalogs, call your Tol-O-Matic distributor or the factory at 1-800-328-2174

Tol-O-Matic makes products for anything that moves!