climaguard™ air-to-air outdoor heat exchanger

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© 2018 nVent 88030266 Rev. D P/N 10-1008-236 CLIMAGUARD™ AIR-TO-AIR OUTDOOR HEAT EXCHANGER TX33-2848-104 MODEL INSTRUCTION MANUAL

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Page 1: CLIMAGUARD™ Air-to-Air outdoor HeAt excHAnger

© 2018 nVent 88030266Rev. D P/N 10-1008-236

CLIMAGUARD™Air-to-Air outdoor HeAt excHAngertx33-2848-104 Model

INSTRUCTION MANUAL

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RECEIVING THE THERMOELECTRIC COOLERInspect the thermoelectric cooler. Check for concealed damage that may have occurred during shipment. Look for dents, scratches, loose assemblies, etc. Damage evident upon receipt should be noted on the freight bill. Damage should be brought to the attention of the delivering carrier within 15 days of delivery -- NOT to nVent Equipment Protection. Save the carton and packing material and request an inspection. Then file a claim with the delivering carrier.nVent Equipment Protection cannot accept responsibility for freight damages; however, we will assist you in any way possible.

HANDLING & TESTING THE THERMOELECTRIC COOLERTEST FOR FUNCTIONALITY BEFORE MOUNTING THE HEAT EXCHANGER TO THE ENCLOSURE.Refer to nameplate for proper electrical current requirements, and then connect the power cord to a properly grounded power supply. Minimum circuit ampacity should be at least 125% of the amperage shown in the design data section for the appropriate model. No other equipment should be connected to this circuit to prevent overloading.Operate the heat exchanger for several minutes. No excessive noise or vibration should be evident during this run period. Ambient air mover may not be energized at temperatures low enough to not require cooling. On DC powered units air movers may not always be running at full speed.

TABLE OF CONTENTSRECEIVING THE THERMOELECTRIC COOLER .............................................................................................................................. 2HANDLING & TESTING THE THERMOELECTRIC COOLER .......................................................................................................... 2INSTALLATION INSTRUCTIONS ..................................................................................................................................................... 3PRINCIPLES OF OPERATION .......................................................................................................................................................... 3MAINTENANCE ................................................................................................................................................................................ 3

Air Movers ............................................................................................................................................................................................... 3Ambient Air In/Out Screens ................................................................................................................................................................... 3

TECHNICAL INFORMATION ............................................................................................................................................................ 4Design Data ..................................................................................................................................................................................................... 4Dimensional Drawings ................................................................................................................................................................................... 4Mounting Cutout ............................................................................................................................................................................................. 5Components List ............................................................................................................................................................................................ 5Wiring Diagram ............................................................................................................................................................................................... 6

TROUBLE SHOOTING - DC Units .................................................................................................................................................... 7WARRANTY ...................................................................................................................................................................................... 8HOLD HARMLESS ............................................................................................................................................................................ 9

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INSTALLATION INSTRUCTIONS1. Inspect heat exchanger. Verify functionality before mounting the heat exchanger, see HANDLING &

TESTING THE THERMOELECTRIC COOLER on page 2.2. Using the cutout dimensions shown in this manual, prepare the enclosure opening for surface

mounting.3. Using the gasket kit provided, install gaskets to heat exchanger.4. Mount heat exchanger on enclosure using mounting screws provided. Torque screws to 25 in-lbs

(2.82 Nm).5. Refer to unit nameplate for electrical requirements. Connect the power cord to a properly

grounded power supply. Use of an extension cord is not recommended. Electrical circuit should be fused with slow blow or HACR circuit breaker.

PRINCIPLES OF OPERATIONOperating the heat exchanger below the minimum ambient temperature or above the maximum ambient temperatures indicated on the nameplate voids all warranties.It is recommended that the warranty section of this manual be read in order to familiarize youself with parameters of restricted operation.External alarm loop is Normally Open during normal operation of the heat exchanger. On Fault, internal LEDs will turn RED and external alarm loop will close.

MAINTENANCEAIR MOVERSAir mover motors require no maintenance. All bearings are lubricated during manufacturing for the life of the motor.If the ambient air mover should fail, it is not necessary to remove the heat exchanger from the cabinet or enclosure to replace it. The ambient air mover is mounted on a bulkhead and is easily accessible by removing the front cover.Caution! Operation of the heat exchanger in areas containing airborne caustics or chemicals can rapidly deteriorate aluminum cores and air movers. Contact nVent Equipment Protection for special recommendations.

AMBIENT AIR IN/OUT SCREENSIn dirty environments the bug screens on the front cover may need to be cleaned periodically to maintain adequate cooling performance. The front cover should be removed from the heat exchanger and set aside for cleaning with water, air or scrubbed clean with a brush.

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TECHNICAL INFORMATIONDESIGN DATA

Model Voltage Full Load AmpsMaximum

Temperature(°C/°F)

Minimum Temperature

(°C/°F)Shipping Weight

lb./Kg

TX33-2848-104 48VDC 1.8 65/149 -40/-40 45/20.4

DIMENSIONAL DRAWINGS

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MOUNTING CUTOUT

External Mounting

CUTOUT INSTRUCTIONS(As viewed from outside of enclosure)

NOTE: Dashed lines represent air conditioner.

COMPONENTS LIST

Part Description Part NumberAir Movers 10-1091-55Controller E117E004

Service Cord / Harness 09-3001-106

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WIRING DIAGRAM

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TROUBLE SHOOTING - DC UNITS1. Check manufacturer’s nameplate located on the unit for correct power supply.2. Unit blows fuses or breakers.

• Under sized fuse/breaker or not time delayed• Short in system

Repair or Replace defective part

3. Turn on power to the unit.4. Press the Quick-Test button (located above the LED’s on the enclosure side of the unit). The unit

will cycle through a series of self-diagnostic tests to verify proper operation of components.

5. Do all LED’s clear to GREEN following the self test? RED indicates a fault.

YES, unit is working properly.

NO, possible problem:Note the Composite Alarm LED will also light if any other alarm activates.

RED Alarm LED Possible Cause Solution

Ambient air moverOREnclosure air mover

• Open motor winding• Stuck air mover

motor• Obstructed blades

Repair or Replace defective part

Hi / Lo Temp • If the enclosure temperature is outside the nameplate temperature range, the Hi / Lo Temp alarm will activate.

Composite Alarm Only • Controller Temperature Sensor Failure Repair or Replace defective part

For additional technical support, contact nVent Equipment Protection at 800-896-2665.

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WARRANTYPlease note: Warranty effective at time of shipment. nVent Equipment Protection warrants that all material and workmanship are free of defects in quality which impair the usefulness of the thermoelectric cooler or heat exchanger for a period of five (5) years for nonoperating parts, except for the filter; and for one (1) year for everything else when installed and operated under the following conditions:

A. Maximum voltage variation no greater than plus or minus 10% of nameplate nominal rating.B. Maximum frequency variation no greater than plus or minus 3 Hz. of nameplate nominal rating.C. Must not exceed minimum and maximum stated temperatures on the nameplate.D. Not to exceed (BTU/Hr.) rating, including any heat sink, as indicated on the nameplate.E. The unit must not be restarted for a period of one (1) minute after intentional or accidental shut-off.

(This does not apply to heat exchanger or filter fan.)nVent Equipment Protection warrants that all material and workmanship are free of defects in quality which impair the usefulness of the filter fan package and all custom thermoelectric coolers and heat exchangers for a period of one (1) year, except for the filter, when installed and operated under conditions A, B, C and D as listed above.Not covered in this warranty is damage to the thermoelectric cooler or heat exchanger due to the introduction of other than the nameplate-designated refrigerant. Operation of any nVent Equipment Protection product that has not been designed with proper protective coatings and/or options and is in an abnormal or corrosive environment voids the warranty. Prolonged operation with dirty filters also voids the warranty.Should any part prove defective within the above warranty period, the customer may choose to return the defective product that is under warranty to nVent Equipment Protection for repair at no charge or the customer has the option to repair the defective products at his own expense and nVent Equipment Protection will supply repair parts at no charge providing the defective part is returned and found to have failed under warranty. Parts supplied as warranty replacement parts will assume the balance of the warranty on the part returned for warranty consideration.Please be advised: According to the Federal Register, no person maintaining, servicing, repairing, or disposing of appliances may knowingly vent or otherwise release into the environment any class I or class II substance used as refrigerant.nVent Equipment Protection assumes no liability beyond the repair or replacement of its own product. Customer modification of any nVent Equipment Protection product voids this warranty.The purchaser assumes the responsibility of grounding the unit and installing it in accordance with local electrical and safety codes, as well as the National Electric Code (NEC) and OSHA.THIS EXPRESS WARRANTY CONSTITUTES THE ENTIRE WARRANTY WITH RESPECT TO THE PRODUCT AND IS IN LIEU OF ALL OTHERS, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OR MERCHANTABILITY AND WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND IN NO EVENT IS NVENT EQUIPMENT PROTECTION RESPONSIBLE FOR ANY CONSEQUENTIAL DAMAGES OF ANY NATURE WHATSOEVER.

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HOLD HARMLESSIn consideration of purchase of equipment from nVent Equipment Protection by a customer, nVent Equipment Protection agrees to indemnify and hold harmless such customer and users with a defense, as to any claim, demand, statutory court cost, fees for attorney’s services provided for below, and/or judgment, for actual of alleged patent infringement in any country, arising out of the use, sale or advertisement of any equipment manufactured or sold by nVent Equipment Protection to nVent Equipment Protection’s own specifications, provided that the customer or user shall promptly notify nVent Equipment Protection in writing of any such claim or demand, provided further that nVent Equipment Protection shall have the right and option to undertake and control the entire defense of such claim, or demand instituted against the customer or user, but limited to the products made or sold by nVent Equipment Protection, through counsel selected by nVent Equipment Protection, and to settle and pay any claim award arising out of such claim or demand, and provided further that the customer or user will provide such information and assistance as nVent Equipment Protection may request subject to reimbursement by nVent Equipment Protection for any out-of pocket expense incurred in providing such requested assistance. Liability of nVent Equipment Protection for any infringement or claim thereof shall be limited to the above undertaking.

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NOTES

Page 11: CLIMAGUARD™ Air-to-Air outdoor HeAt excHAnger

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NOTES

Page 12: CLIMAGUARD™ Air-to-Air outdoor HeAt excHAnger

© 2018 nVent 88030266Rev. D P/N 10-1008-236