clip44 sliding door manual - erb aluminium

crealcocreative aluminium

PRODUCT MANUALMarch 2018

INT

ER

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LID

ING

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WISPECOAluminium

A product of

LEGAL DISCLAIMER

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.

Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved ii

PRODUCT MANUAL

INTERNAL SLIDING DOORCLIP 44™

crealco

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By continuing to use this documentation you acknowledge that you understandand accept the legal disclaimer.

General Documentation Disclaimer

This manual is intended as a manufacturing and installation advisory document. For correctspecifications, sizing of profiles and structural information please consult the StarFrontApplication. If the information you require is not available through the StarFront Application,please contact your stockist before proceeding. It is advisable to have all sizing and performance criteria checked by a qualified structural engineer to ensure that the requiredcriteria will be met.

All information, recommendations or advice contained in this documentation is given in goodfaith to the best of Wispeco’s knowledge and is based on current procedures in effect.

Since the actual use of this documentation by the user is beyond the control of Wispeco, suchuse is within the exclusive responsibility of the user. Wispeco cannot be held responsible forany loss incurred through incorrect or faulty use of this documentation. Training of Wispeco systems is important for ensuring correct procedures in the manufacturing of products.

Great care has been taken to ensure that the information provided is correct.

Ensure that you have the latest available manual. The revision number and date can be checked on the latest StarFront version.

Wispeco will accept no responsibility for any errors and/or omissions, which may haveinadvertently occurred.

Specifications concerning products and applications

This manual is based on standard configurations only. As there are many configurations notcovered in this manual, contact your stockist with regards to a configuration not representedherein if required.

AutoDesk drawings (CAD Symbol Library) are available on request and can be issued with theconsent of the Wispeco Technical Department.

All mechanical joints must be sealed with a Crealco approved joint sealer. Failure to correctly seal the joints can affect the performance of the system. Information on joint sealingcan be found in the Cleaning & Maintenance Manual available for download from the Wispecowebsite or from StarFront.

All drawings in the Wispeco Documentation are NOT to scale and are used for illustrativepurposes only.

Wispeco will not accept responsibility for the use of standard products since Wispeco does notknow where these products are being installed.

The hardware recommended in this documentation is suitable for use in most atmosphericenvironments. When hardware is used in severe coastal environments the manufacturer of the hardware must be consulted.

For the coastal regions and any other high corrosion areas, the following is advised: to minimize phylliform corrosion use SurTec650 RTU spray during the manufacturing of aluminium profile systems. This should be applied, before assembly, on all pre-work aluminium where the powder coating covering has been removed thereby exposing the raw aluminium base.

The use of non-specified hardware or incorrect mechanical fasteners can adversly affectthe mechanical and weathering performance of the system and we strongly advise againstdeviations. A Wispeco Consultant can advise you of any hardware issues and limitations withregard to this system.

The use of anti-magnetic stainless steel screws and aluminium pop rivets is recommended to reduce galvanic corrosion in harsh environments.

Fixing lugs on frames must be positioned as per the user manual and used in accordance tothe AAMSA specifications. When profiles are screwed together the screw centres must alsobe according to the user manual or as specified by an engineer.

All glass used within Wispeco products must comply with SAGGA regulations. Laminated glass must not stand in water.


Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 1 crealco

INDEX

Index ....................................................................... ........................................................................................................ ii

Legal Disclaimer ....................................................................... .................................................................................... 1

General System

Profile Identification ....................................................................... ............................................................................ 2-7

Hardware Components ............................................................................................................................................. 8

Butterfly Gasket & Wedge Codes ....................................................................... .......................................................................... 9

Leaf Size Limitation Guide .................................................................................................................................... 10

Typical Configurations .................................................................................................................................... 11

Cross-Sectional Detail .................................................................................................................................... 13-16

Glazing Procedure .................................................................................................................................... 33

Fixing Details .................................................................................................................................... 12

Component Assembly Detail .................................................................................................................................... 17

Sill Machining Detail ....................................................................... ............................................................................ 18

Sill Combinations ............................................................................................................................................. 19

Sill Floor Level Detail ....................................................................... .......................................................................... 20

Midrail Machining Detail .................................................................................................................................... 21

Machining Detail - R4 Filler Adaptor .................................................................................................................................... 22

Spigot Machining Detail .................................................................................................................................... 24

Midrail Combinations .................................................................................................................................... 23

Door Stile Machining Detail .................................................................................................................................... 25

Assembly Detail ....................................................................................................................................

Sliding Door Interlock .............................................................................. ................................................................................................................................

Rod & Spigot .............................................................................. ................................................................................................................................ 26

27

Machining Detail ....................................................................................................................................

Meeting Stile .............................................................................. ................................................................................................................................

Handle .............................................................................. ................................................................................................................................ 28

29

Roller .............................................................................. ................................................................................................................................

Stopper .............................................................................. ................................................................................................................................ 30

31

Top Guide .............................................................................. ................................................................................................................................ 32

PRODUCT MANUAL


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Profile IdentificationClip44 Sliding Door Profiles

DIE No. W26154Clip44 26C JambOpen Back

DIE No. W44084Clip44 26BRecessed Back

DIE No. W53194Clip44 26EFlat Back




DIE No. *W56084Clip44 130BRecessed Back


DIE No. W44087Clip44 R7 Head/Sill Rail 50mm

DIE No. W44088Clip44 R4 Head/Sill Rail 85mm

DIE No. W44094Clip44 R6 SillRail 150mm

PRODUCT MANUAL


DIE No. W53365Clip44 Mullion 75mm Dbl Rec 26D

DIE No. W55456Clip44 Box Spigot

* - Non-Stock Item




DIE No. W53033Clip44 MidrailGlazing Bar

DIE No. W44083Clip44 26Mullion

DIE No. W53029Clip44 MullionCorner

DIE No. W44090Clip44 W95Mullion


DIE No. W53305Clip44 116.4mmMullion



DIE No. W53151Clip44 W150 Mullion

DIE No. W54043Clip44 150mmH/D Mullion

PRODUCT MANUAL





DIE No. W44085Clip44 R1Door Jamb

DIE No. W44093Clip44 R3 Special Door Jamb

DIE No. W44086Clip44 R12 DoubleDoor Jamb

DIE No. W53666Clip44 R11WD/Stile 60mmW/Pile

DIE No. W53566Clip44 R11SP D/Stile60mm

DIE No. W53099Clip44 R11 DoorJamb

DIE No. W53406Clip44 R9 D/Stile90mm DIE No. W44089

Clip44 R4 Special85mm Mid-Rail

DIE No. W44099Clip44 R12 Special

DIE No. W53407Clip44 R9WD/Stile 90mmW/Pile

DIE No. W54720Clip44 R9SP D/Stile90mm

DIE No. W26507Clip44 Multi TrackHead Rail

DIE No. W26509Clip44 Multi TrackSill Adaptor

DIE No. W26508Clip44 Multi TrackSill Rail

DIE No. W25029Clip44 TransomCover

DIE No. W25025Clip44 40mmCover Plate

PRODUCT MANUAL





DIE No. W55875Clip44 Flat BackWoolpile

DIE No. W32877Clip44 Jamb Open BackWoolpile

DIE No. W55891Clip44 Mullion Woolpile

DIE No. W56015Clip44 W95 MullionWoolpile


DIE No. W56012Clip44 150mm MullionW/Pile H/D


DIE No. W55824Clip44 Recessed BackWoolpile

DIE No. W56014Clip44 W105 Mullion W/Pile

PRODUCT MANUAL





DIE No. W28523Clip44 CornerMullion 1

DIE No. W28524Clip44 CornerMullion 2

DIE No. W27038Clip44 Curved ClipHand Rail DIE No. W26198

Clip44 Sliding DoorHead Rail

DIE No. W25028Clip44 Transom

DIE No. W26464Clip44 UniversalDoor HandleDIE No. W26507

Clip44 Multi TrackHead Rail

DIE No. W30289Clip44 Threshold

DIE No. W23224Clip44 CompensatingChannel

DIE No. W27934Clip44 R19Special CladdingDIE No. W26155

Clip44 Door EndStyle for Pivot

DIE No. W29247Colonial Bar

DIE No. W14108

Clip44 AngledGlazing Bead

DIE No. W14109

Clip44 Square Glazing Bead

DIE No. W27882

Clip44 DoubleGlazing Bead

DIE No. W31142


DIE No. W30468


PRODUCT MANUAL





DIE No. W26151Clip44 R4 FillerAdaptor

DIE No. W26150Clip44 DoorAdaptor

DIE No. W28643Clip44 GlazingAdaptor DIE No. W26093

Clip44 R4Sill End Filler

DIE No. W27921Clip44 Astragalwith Woolpile

DIE No. W29366Clip44 DoorAdaptor for W105

DIE No. W29367Clip44 DoorAdaptor for W120 DIE No. W29368

Clip44 DoorAdaptor for W95

DIE No. W25022Clip44 Sliding DoorStop Astragal

DIE No. W26152Clip44 Channel Spigot

DIE No. W25048Clip44 SillAdaptor

DIE No. W26508Clip44 Multi TrackSill Rail

DIE No. W26509Clip44 Multi TrackSill Adaptor

DIE No. W26228Clip44 FrameSpigot DIE No. W29723

Screw-OnInterlocker

DIE No. W26207Clip44 Pivot DoorHead Adaptor

DIE No. W27522Clip44 Drainage Sill Adaptor

DIE No. W53448Clip44 DrainageSill DIE No. W26282

Clip44 FloorTrack

PRODUCT MANUAL


DIE No. W33921Clip44 Spigot


Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 8

Hardware ComponentsRECOMMENDED CLIP44 SLIDING DOOR HARDWARE COMPONENTS

crealco

All hardware is available through our Stockists as well as through Crealco Components, andcan be viewed on www.crealco-components.com

FSP-0840P-SS

8x40 CountersunkPOSI S/S Screws

FRC-410

4x10 C/Sunk Rivet

FRC-4812

Pop River 4.8x12mm

FSN-WHG8

FSN-NTG8

FSN-TRG8

GFP-6760

Finpile

PRODUCT MANUAL


GBF-ORGGWG-01G

GWG-02B

GWG-03R

GWG-04Y

GWG-05P

Wedge Gasket

Butterfly Gasket

W26228

Frame Spigot

LGS-AFS-25

44,45X22,22X2,03

LGS-BS

Box Spigot 4xS/Port

Clip44 Frame Spigot

Clip44 Door Spigot

LGS-FS-119.9LGS-FS-72.7LGS-FS-55.3LGS-FS-20.5LGS-FS-17.7

LGS-DS-122.9LGS-DS-98.3LGS-DS-58.3LGS-DS-23.5

LCC-CL46918-25

CISA Hook Lock25mm Backset

RSW-STG

S/F Sliding Top Guide Roller

RSW-SF-NYL

Roller Nylon Heavy Duty

HFS-150-NAT

Flush Bolt

HFP-PVC-BLK

Flush Pull Handle PVC (B/W)

TRK-TBR5

Track Brass Shopfront 5M

SGD-PDC

Stopper


Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 9

Butterfly Gasket & Wedge Codes

crealco

WEDGES

BUTTERFLY GASKET

GBF-ORG

GWG-01G GWG-02B GWG-03R

CLIP 44 WITH W31142 BEAD

27

4

26

5

25

6

24.62

6.38

W31142 BEAD

GWG-05P

W30468 BEAD

2

8.38

8.79 2

10.38

6.792

12

5.1 2

12.38

4.79

CLIP 44 WITH W30468 BEAD

PRODUCT MANUAL




Leaf Size Limitation Guide

X1

Y1

MAXIMUM DOOR LEAF WIDTH: X1 = 1500mmMAXIMUM DOOR LEAF HEIGHT: Y1 = 3000mm

PRODUCT MANUAL




Typical Configurations

SINGLE SLIDING DOOR

DOUBLE SLIDING DOOR

DOUBLE SLIDING DOORWITH MIDRAIL

SINGLE SLIDING DOORWITH MIDRAIL

PRODUCT MANUAL




Fixing Details

TYPICAL OX SLIDING DOOR &HORIZONTAL SLIDING WINDOW

TYPICAL OXXO SLIDING DOOR &HORIZONTAL SLIDING WINDOW

C/L LOCK

15

0M

ax.

75

0

Max. 750150 Max. 750 Max. 750 Max. 750150150 150

15

0M

ax.

75

0M

ax.

75

0

Ma

x. 7

50

Ma

x. 7

50

Ma

x. 7

50

15

01

50

15

0M

ax.

75

0M

ax.

75

0M

ax.

75

01

50

150 Max. 750 Max. 750 Max. 750 Max. 750150150 150

15

0M

ax.

75

0M

ax.

75

0M

ax.

75

01

50

PRODUCT MANUAL




Cross-Sectional Detail

SECTION A - ASection not to scale

SECTION B-BSection not to scale

85

.00

7.0

0

30

.00

3.8

08

5.0

0

W44084

W26198

W14108

W44088

30.00

30.00

60.00

30.00

W53099W53666

W25022

W26198

W44083

W14108

B

B

A A

PRODUCT MANUAL




Cross-Sectional Detailwith Midrail



B

B

A A

30.00

30.00

60.00

30.00

W53099W53666W26198

W44083

W14108

W25022

W14108

W44089

W14108

W44088

30

.00

W44084

W26198

42

.50

85

.00

7.0

03

.80

85

.00

PRODUCT MANUAL




Cross-Sectional Detail



30.00

W53099

60.0060.00

4.00

W44083

W53666W53666

W14108

30.00

B

B

A A

85

.00

7.0

0

30

.00

3.8

08

5.0

0

W44084

W26198

W14108

W44088

PRODUCT MANUAL




Cross-Sectional Detailwith Midrail



B

B

A A

30.00

W53099

60.0060.00

4.00

W44083

W53666W53666

W14108

30.00

42

.50

W14108

W44089

W14108

85

.00

7.0

0

W44088

30

.00

3.8

08

5.0

0

W44084

W26198

PRODUCT MANUAL




Component Assembly Detail

System Profiles

ITEM QTY DIE No. DESCRIPTION

W53666 R11W D/Stile 60mm W/Pile

Hardware

ITEM QTY COMPONENT DESCRIPTION

Spigot Spigot

Equal Leg Equal Leg

1 1 7 12

8 4

Nut Nut Galv 8mm Rod

Washer Washer Galv 8mm Rod

9 4

10 8

Threaded Rod 8mm Threaded Rod Galv 3M

Handle Flush Pull Handle PVC

11 8

12 2

Hook Lock Set CISA Hook Lock 25mm Backset

Roller Roller Nylon Heavy Duty

13 1

14 2

1

2

3

6

4

5

7

8 9

10

11

12

13

14

15

W53566 R11SP D/Stile 60mm2 1

W53099 R11 Door Stile 60mm3 2

W44088 R4 Head/Sill Rail 85mm4 4

W44089 R4 Special Mid Rail 85mm5 2

W26198 Sliding Door Head Rail6 1

Top Guide Roller S/F Sliding Top Guide Roller15 4

PRODUCT MANUAL


VIEW A

W44088

VIEW B

3.30

4.70

15

.00

CUTOUT TO LOCATEHORIZONTAL STILES ONR1 DOOR JAMB ORMEETING STILE PROFILE

15

.00

VIEW B

W44088

VIEW A

VIEW C

VIEW C

15

.00

15.00

15

.00

15.00

W44088



Sill Machining Detailto suit all Sill Combinations

PRODUCT MANUAL


R6(W44094)

R7(W44087)

R4(W44088)

R7 + R7(W44087 + W44087)

R7 + R4(W44087 + W44088)

R4 + R4(W44088 + W44088)

R4 + R6(W44088 + W44094)

R6 + R6(W44094 + W44094)

50

.00

85

.00

10

0.0

0

13

5.0

0

15

0.0

0

17

0.0

0

23

5.0

0

30

0.0

0



Sill CombinationsPRODUCT MANUAL


W44088

FINISHED FLOORLEVEL (OUTSIDE)

FINISHED FLOORLEVEL (INSIDE)

W44088

DAMP PROOF COURSE

SCREED

7mm



Sill Floor Level DetailPRODUCT MANUAL


VIEW B

W44089

VIEW A

VIEW C

VIEW C

15

.00

15.00

15

.00

15.00

W44089

VIEW B

3.00

5.00

15

.00

CUTOUT TO LOCATEVERTICAL STILES ONUPSTAND LEGOF SILL

W44089

VIEW A

W44089

15

.00

15

.00

15.00

15

.00

15.00



Midrail Machining Detailto suit all Combinations

PRODUCT MANUAL


VIEW B

W26151

VIEW A

VIEW C

VIEW B

3.00

5.00

15

.00

CUTOUT TO LOCATEVERTICAL STILES ONUPSTAND LEGOF SILL

W26151

VIEW A

W26151

15

.00

VIEW C

15

.00

15.00

15

.00

15.00

W26151



Machining DetailR4 Filler Adaptor

PRODUCT MANUAL


W44(W53033)

R7 + R4 FILLER(W44087 + W26151)

R4 + R4 FILLER(W44088 + W26151)

R4SP(W44089)

R7 + R7 + R4 FILLER(W44087 + W44087 +

W26151)R7 + R4SP

(W44087 + W44089)

R4 + R4SP(W44089+W44089)

R6 + R6 + R4 FILLER(W44094 + W44094 +

W26151)

R6 + R4SP(W44089)

R6 + R4 FILLER(W44094 + W26151)

30

.00

50

.00 8

5.0

0

85

.00

23

5.0

0

30

0.0

0

13

5.0

0 10

0.0

0

15

0.0

0

17

0.0

0



Midrail CombinationsPRODUCT MANUAL


27

.00

58

.00

ø 8.0

ø 6.0

10

.50

20

.50

W26197



Spigot Machining DetailPRODUCT MANUAL


VIEW A

VIEW B

W53666

W53666

VIEW B

VIEW A

W53666

33

.50

27

.00

ø 8mm

ø 6mm

33

.50

27

.00

ø 8mm

ø 6mm

W26197

THREADED ROD

FRC-4810



Door Stile Machining DetailPRODUCT MANUAL


DETAIL TYPICAL TO HEAD AND SILL OF SLIDING DOOR

1. ATTACH SPIGOTS TO STILES WITH NO 8 FIXING SCREWS (FSP-0840P-SS)2. FASTEN STILES TO TOP AND BOTTOM RAILS WITH NUTS (FSN-NTG8)

AND THREADED RODS (FSN-TRG8). USE WASHERS (FSN-WHG8).3. ENSURE ALL MATING JOINTS ARE BEDDED IN SEALANT BEFORE ASSEMBLY.

W53666 W44088 W53666

W53666 W44088 W53666



Assembly DetailRod & Spigot

PRODUCT MANUAL


W53099

W29723

FSP-0840P-SSSELF TAPPING SCREW

EVERY 300mm



Assembly DetailSliding Door Interlock

PRODUCT MANUAL


VIEW A

VIEW B

VIEW A

VIEW B

W53666

W53666

W53666

115

.50

25.00HFP-PVC-BLK

ø 3mm



Machining DetailHandle

PRODUCT MANUAL


VIEW B

29

0.0

0

W53566

22.00

VIEW A

W53566

VIEW C

33

.00

17.00

10.00

VIEW B

VIEW A

W53566

LCS-CL46215-25

VIEW C

FLAT BAR



Machining DetailMeeting Stile for Lock

PRODUCT MANUAL


W23224

SGD-PDC

W26198VIEW A

VIEW A



Machining DetailStopper

PRODUCT MANUAL


VIEW B

VIEW C

VIEW A

VIEW C

VIEW A

VIEW B

W44088

RSW-SF-NYL

W44088

W44088

30

.00

64.50

W44088



Machining DetailRoller

PRODUCT MANUAL


VIEW B

VIEW A

VIEW A

VIEW B

W44088

W44088

W44088

RSW-STG

13

.50ø 5mm



Machining DetailTop Guide

PRODUCT MANUAL




GLAZING

1. SELECTION OF GLAZING METHODS

1.1 SETTING AND LOCATION BLOCKS

Glass-to-metal contact must be avoided at all times by using setting and location blocks having a hardness of 50° to 90° shore A durometer. Use only blocks made of Neoprene, EPDM, Silicone or other elastomeric material.

Setting blocks are to have a minimum thickness of 3mm and must be at least 27mm in length per square metre of glass area.

The position of the setting and location blocks is illustrated in Figure 2.

SB over pivot

b) Vertically pivoted (hung off-centre)

a) Fixed Light

SB over pivot

c) Vertically pivoted (hung centrally)

d) Top Hung e) Bottom Hung f) Side Hung or door

g) Horizontally pivoted and reversible

h) Horizontally sliding; 6 blocks to each pane

i) Vertically sliding

FIGURE 2 - POSITION OF SETTING AND LOCATION BLOCKS

Glazing Procedure

PRODUCT MANUAL


clip44 sliding door manual - erb aluminium

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