clutches auto 3/4 mr. saunders go 12/2001vhs auto3 who needs a clutch?
TRANSCRIPT
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Clutches
Auto 3/4Mr. Saunders
GO
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12/2001 VHS AUTO 3
Who needs a clutch?
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12/2001 VHS AUTO 4
Not me!
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12/2001 VHS AUTO 5
Big Daddy Don Garlits
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12/2001 VHS AUTO 6
Clutches
Lets read together starting on page #
Black bookChapter 44
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12/2001 VHS AUTO 7
Clutches 44-1 Purpose
of the Clutch Someone read
please
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12/2001 VHS AUTO 8
Purpose of the Clutch Allows engine to be disengaged
from transmission for shifting gears and coming to a stop
Allows smooth engagement of engine to transmission
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NOT !NOT !NOT !
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12/2001 VHS AUTO 10
Clutches 44-2 Location of the Clutch
Someone read please
Rear wheel driveFront engineRear engineMid engine
Front wheel drive
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12/2001 VHS AUTO 11
Clutches 44-3 Construction of the
Clutch Read along with me
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12/2001 VHS AUTO 12
Clutches 44-3
Construction of the Clutch
Coil spring pressure plate (cover and pressure plate)
READ ON
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12/2001 VHS AUTO 13
Clutches 44-3
Construction of the Clutch
Splines to input shaftOf transmission
Clutch Disk orFriction Disk
READ ON
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12/2001 VHS AUTO 14
Pilot Bushing or bearing
READ ON
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12/2001 VHS AUTO 15
Clutches 44-3
Construction of the Clutch
Flywheel boltsto crankshaft
Pressure plate & coverbolt to flywheel
If there is a chance you will be reusingpressure plate, make alignment marksto flywheel to maintain proper balanceBEFORE removal
When unbolting pressure plate from theflywheel, remove bolts evenly as not tobend the cover. REMEMBER, this is under high spring pressure.
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12/2001 VHS AUTO 16
Flywheels Add weight to crank for non-power strokes Has ring-gear for cranking engine (usually
replaceable)
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12/2001 VHS AUTO 17
Flywheels
Hot spots
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12/2001 VHS AUTO 18
Flex plates Ring gear for automatic transmissions Light weight, bolts crank to torque
converterSometimes too
light weight
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12/2001 VHS AUTO 19
Clutches 44-4 Operation of
the ClutchSomeone read please
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12/2001 VHS AUTO 20
Clutches
Bolted to Crank
(friction disk) splined to transmissionInput shaft
(throw-out bearingT/O bearing) allowsto push on rotatingclutch fingers
Bolted to flywheel - Applies the spring force to clamp thefriction disk to the flywheel
(clutch fork) pushesT/O bearing to releaserotating clutch
Pilot bushing or bearing in centerof flywheel or crankshaft, supportsthe end of input shaft
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12/2001 VHS AUTO 21
Pressure Plate
PivotsT/O bearing
Moves pressurePlate right
Releases friction diskfrom flywheel
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12/2001 VHS AUTO 22
Clutch terms Clutch disengaged
Clutch pedal is in or down Clutch engaged
Clutch pedal is out or up
What would it mean if someone said the clutch pedalIs engaged?Make sure you know if you are talking about the clutch or the clutch pedal !!!
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12/2001 VHS AUTO 23
Throw out Bearing (release bearing)
Slides on transmission input shaft bearing retainer
READ ON
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12/2001 VHS AUTO 24
Clutches
READ ON
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12/2001 VHS AUTO 25
Throw out bearings Most need clearance between fingers of
pressure plate so it isn’t spinning all the time (free play)
Riding the clutch (foot resting on pedal) Pushes T/O bearing into pressure plate
fingers Causes it spin constantly
Wearing it out too soon Releases some of clutch spring pressure
Causing clutch to slip
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12/2001 VHS AUTO 26
Slipping clutch ?
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12/2001 VHS AUTO 27
Free play Clearance between T/O bearing and
clutch fingers Measured at clutch pedal
Usually 1 ½ inches of free movement Goes away as clutch disk wears
thinner Some manufactures use T/O bearings
that always ride on the clutch fingers Usually self adjusting READ ON
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12/2001 VHS AUTO 28
www.howstuffworks.com web site
In the search, type in “Clutch”
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12/2001 VHS AUTO 29
44-5 Clutch Linkage Someone read please
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12/2001 VHS AUTO 30
44-5 Clutch Linkage Can be very
complicated Have the right amount
of movement and direction without too much pedal pressure
Wear Motor mounts Spring to pull T/O
bearing away Has to be lubricated
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12/2001 VHS AUTO 31
Over-center spring Helps pull up on
clutch pedal
Helps pull down on clutch pedal
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12/2001 VHS AUTO 32
Clutch fork
T/O bearinghooks here
Fulcrum point
What wouldcause this?
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12/2001 VHS AUTO 33
Skip to 44-10 Hydraulic clutch
Some one read please
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12/2001 VHS AUTO 34
Hydraulic clutch Uses master cylinder and slave
cylinder Uses brake fluid Must be bleed
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12/2001 VHS AUTO 35
Hydraulic clutch No complicated
linkage Can easily
control mechanical advantage with piston sizes
Self lubricating No motor mount
problemsService just like you would hydraulicbrakes
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12/2001 VHS AUTO 36
Slave cylinder
Some are adjustablefor free-play and
some not
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12/2001 VHS AUTO 37
Ford’s slave cylinders Some are part of T/O
bearing Can’t change without pulling
tranny (inside bellhousing)
Can be a royal pain to bleed
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12/2001 VHS AUTO 38
Cable clutch No complicated
linkage Flexibility No motor mount
problems
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12/2001 VHS AUTO 39
Linkage/Cable/Hydraulic controls
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12/2001 VHS AUTO 40
Back to 44-6 Friction disks Someone read please
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12/2001 VHS AUTO 41
Friction disks
Often made of asbestos
Must be put in only one way Usually
marked Clutch won’t
release if wrong
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12/2001 VHS AUTO 42
Friction disks
Cushion springs Waved metal between clutch half's Dampen clutch engagement
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12/2001 VHS AUTO 43
Friction disks
Torsional springs Can be spring or rubber Dampen power impulses from
crankshaft
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12/2001 VHS AUTO 44
Torsional SpringsHas pins to limit amount of twist.
Springs try to keep it centered between pins.
Springs sometimes get weak and start rattling or fall out
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12/2001 VHS AUTO 45
Clutch disksFriction material isn’t very thick.Minimum thickness around .012”
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12/2001 VHS AUTO 46
Clutch disksWell, uhh…..
Dad, I only got on it a little bit
Does side stepping
the clutch at
6000 RPM
count?
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12/2001 VHS AUTO 47
44-7 Types of Clutches Someone read please
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12/2001 VHS AUTO 48
Types of Clutches (pressure plates)
Coil spring 9 spring 12 spring
3 fingers for T/O bearing to push on
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12/2001 VHS AUTO 49
44-8 Diaphragm-Spring Clutches Someone read please
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12/2001 VHS AUTO 50
Diaphragm-Spring Clutches
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12/2001 VHS AUTO 51
44-9 Centrifugal Clutch Someone read please
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12/2001 VHS AUTO 52
Centrifugal Clutch The faster the RPM, the harder the
clutch disk is squeezed
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12/2001 VHS AUTO 53
Centrifugal Clutch
T/O bearing
Pressure plate
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12/2001 VHS AUTO 54
Centrifugal Clutch
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12/2001 VHS AUTO 55
44-11 Clutch safety switch Someone read please
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12/2001 VHS AUTO 56
Clutch Safety Switch Prevents from cranking with clutch
engaged Some standard transmissions
won’t let you take the key out and lock the steering column with out the transmission in reverse Prevents steering lock while moving
forward
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12/2001 VHS AUTO 57
Think Do you know the names of the clutch parts and what they do?
How would motor mounts affect the clutch?
What pulls the clutch linkage back?
What would happen if free-play is incorrect?
How would crankshaft end-play affect the clutch?
What if the pilot bushing was worn, or seized up?
What happens to free-play with disk wear?
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12/2001 VHS AUTO 58
CDX Review Disk 15 Clutches
Clutch Components Principals of a clutch Single plate clutches Multi-plate clutches Operating mechanisms
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12/2001 VHS AUTO 59
CDX Review
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12/2001 VHS AUTO 60
Look at the chart on page 462 and 463 Clutch trouble diagnosis chart
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12/2001 VHS AUTO 62
Need to Know What would cause and not cause:
Clutch slippage Clutch chatter Hard shifting Clutch noises Clutch pedal pulsations Clutch application problems
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12/2001 VHS AUTO 63
Checking Flywheel for Run-out
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12/2001 VHS AUTO 64
Checking pressure plate for warpage
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12/2001 VHS AUTO 65
Clutch Disk Replacement Very wise to:
Have flywheel surfaced (even with no run-out or hot spots)
Replace pilot bushing or bearing Replace T/O bearing Replace pressure plate (cover, plate
springs)
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12/2001 VHS AUTO 66
Clutch Disk Replacement Very wise to inspect & replace as
necessary: Clutch fork & pivot Input shaft bearing retainer on
transmission (where T/O bearing slides) Linkage, cable or hydraulic components Motor mounts Flywheel ring gear
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12/2001 VHS AUTO 67
Installing new clutch Drive in pilot bushing or bearing
with bushing driver
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12/2001 VHS AUTO 68
Installing new clutch Loctite and torque flywheel to
specifications on a clean crankshaft hub
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12/2001 VHS AUTO 69
Installing new clutch You must use clutch alignment tool
(pilot shaft) when bolting up pressure plate Torque and Loctite pressure plate to
specifications Use a crossing pattern to pull
pressure plate down evenly
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12/2001 VHS AUTO 70
Universal clutch alignment tool Select end that fits tight in pilot
bushing or bearing
![Page 71: Clutches Auto 3/4 Mr. Saunders GO 12/2001VHS AUTO3 Who needs a clutch?](https://reader036.vdocument.in/reader036/viewer/2022081516/56649d305503460f94a088a6/html5/thumbnails/71.jpg)
12/2001 VHS AUTO 71
Universal clutch alignment tool
![Page 72: Clutches Auto 3/4 Mr. Saunders GO 12/2001VHS AUTO3 Who needs a clutch?](https://reader036.vdocument.in/reader036/viewer/2022081516/56649d305503460f94a088a6/html5/thumbnails/72.jpg)
12/2001 VHS AUTO 72
Universal clutch alignment tool
![Page 73: Clutches Auto 3/4 Mr. Saunders GO 12/2001VHS AUTO3 Who needs a clutch?](https://reader036.vdocument.in/reader036/viewer/2022081516/56649d305503460f94a088a6/html5/thumbnails/73.jpg)
12/2001 VHS AUTO 73
Clutch Alignment tools (pilot shaft)
![Page 74: Clutches Auto 3/4 Mr. Saunders GO 12/2001VHS AUTO3 Who needs a clutch?](https://reader036.vdocument.in/reader036/viewer/2022081516/56649d305503460f94a088a6/html5/thumbnails/74.jpg)
12/2001 VHS AUTO 74
Alignment studs Cut off bolts
screwed into engine block
Prevents from bending clutch disk when installing transmission
![Page 75: Clutches Auto 3/4 Mr. Saunders GO 12/2001VHS AUTO3 Who needs a clutch?](https://reader036.vdocument.in/reader036/viewer/2022081516/56649d305503460f94a088a6/html5/thumbnails/75.jpg)
12/2001 VHS AUTO 75
Adjust clutch Shorten or lengthen linkage or
cable to reach proper free-play
Jam nut
Adjusting nut
![Page 76: Clutches Auto 3/4 Mr. Saunders GO 12/2001VHS AUTO3 Who needs a clutch?](https://reader036.vdocument.in/reader036/viewer/2022081516/56649d305503460f94a088a6/html5/thumbnails/76.jpg)
12/2001 VHS AUTO 76
We will do standard transmissions after Christmas
![Page 77: Clutches Auto 3/4 Mr. Saunders GO 12/2001VHS AUTO3 Who needs a clutch?](https://reader036.vdocument.in/reader036/viewer/2022081516/56649d305503460f94a088a6/html5/thumbnails/77.jpg)
12/2001 VHS AUTO 77
Clutch questions?