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CMT Modular Solution in Microhardness Testing CLEMEX intelligent microscopy

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Page 1: CMT - Aptex › images › docs › brochures › Clemex_CMT.pdf · Clemex Vision Lite and Application Packages ... Entry-level Image Anaysis Whether you need to load images from

CMT

Modular Solution in Microhardness Testing

CLEMEX intelligent microscopy

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Experience in Image Analysis

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Modular Solution

Automatic Solution,Single or Dual

When you need a microhardness testing solution that produces reliable, accurate, and repeatable test results, choose from Clemex’s CMT line of microhardness testing solutions. Field proven systems, they offer unparalleled capabilities and are fully ASTM E-384 and DIN/ISO 6507 compliant.

Save timeWith the Clemex Microhardness Tester Dual Indenter you can now measure both Vickers and Knoop on the same machine! (All results can be converted to Rockwell with the software) No need to run your tests on two separate machines or to do a first test, change the indenter and do the second test.

> Accurate Results

> Repeatable Measures

> Precise Indents Made Easy

> Multiple Conversion Tables

> Versatile Test Pattern

> Instantaneous Data Review

> Flexible Report Generator

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Clemex CMT automatic

When your laboratory needs a robust solution for high throughput environment the Clemex CMT automatic solution is the path to take. Fully equipped with a state-of-the-art microhardness testing machine, ASTM E-384 and DIN/ISO 6507 compliant Clemex CMT software, a high-resolution camera, and a high-performance computer, you can rest assured that you’ll have all you need to extract accurate and repeatable test results fast.

Clemex CMT Single indentor

Clemex CMT Dual Indentor

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Automatic Solution

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Step by Step

STEP 1 - Position SamplePosition sample material on the self-leveling or universal vise. No need to worry about sampleorientation. The T-BAR rotation tool allows you to orient the stage pattern at any angle.

STEP 2 - Set Stage PatternLoad a predefined stage pattern or define a new one with a few simple mouse clicks. Positionstage to the sample starting point and set the origin. You can set up to 36 samples or traversesof any number of indents.

STEP 3 - Run SequenceLaunch the test by clicking on the run icon. The system intelligently follows the predefined patternand focuses automatically when needed. Indents are measured instantaneously and data generated dynamically.

STEP 4 - ReportReview statistical results in graphical and/or tabular format. Export results to the spreadsheetapplication of your choice or simply print standard or customized reports.

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Rapid Results

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Interface Overview

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1. Desktop Resolution

Get maximum visibility of all your windows by running in a high-resolution environment of up to

1600 x 1200 pixels.

�. Image Window

An intuitive image window interface allows you to easily view your indents.

3. Set Stage Patterns

Easily set multiple stage patterns and their orientations with the powerful T-BAR rotation tool.

4. Summary Results

Results are clearly displayed in the results window. Tracking and analysis of indents is made simple with the

''go back to indent'' function and manual or automatic measure functions.

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Feature Highlights

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Accurate Results

Using a PAL format camera, you will get an image resolution of 756 x 576 pixels- that’s 42% more reso-lution than a generally used RS-170/NTSC format camera. With this resolution, indents can accurately be measured according to the ASTM E-384 standard using absolute calibration - unlike subjective calibra-tion methods used by other systems.

Repeatable Measures

With computer controlled load and timing, focus (0.1 microns per step), shading correction, and DC regulated light source capabilities, results are extracted objectively and are reproducible regardless of the number of indents measured. The graph to the left demonstrates a run that shows a ± 2.4 HV variation for 25 consecutive measures on the same indent, with auto-focus for each measure.

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Feature Highlights

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Standards Compliant

ISO and other standards' compliance measures are simplified with built in validation functions. By indenting and measuring various certified test blocks prior to an actual analysis routine you can eliminate the potential for errors and inefficiencies. Predetermined validation intervals can be established to periodically ensure that the system meets standards.

Precise Indents

With the use of the reference circle, you can indent at a precise distance from the sample edge. All it takes is to define the diameter of a circle, position it from the edge and create a stage pattern. Diagonals can subsequently be measured accurately using sophisticated built-in image analysis functions

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Feature Highlights

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Multiple Conversion Tables

You can easily set-up the system to measure Knoop or Vickers impressions according to standard industry hardness scales including Rockwell A, B, and C. In addition, up to six user-defined conversion tables are also available. Asfor case depth, calculations can be extracted automatically by selecting the case hardness value. A total of 4 case depths can be displayed simultaneously on the same graph.

Custom Scales Standard Rockwell A,B, and C Scales

Flexible Report Generation

Print results directly from Clemex CMT or exportdata to the spreadsheet program of your choice forfurther statistical analysis. Images and histogramscan easily be copied and laid out in a standard orcustomized MS Word report template.

"We are able to produce reports in half the time

it used to take us."

Dave Rabon

Researcher Office of Safety and Mission Assurance

NASA Langley Research Center

Hampton, VA

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Feature Highlights

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Versatile Test Patterns

With a complete stage control interface, you can rapidly create one or multiple indentation patterns. A few mouse clicks will enable you to save, copy, or paste your patterns to predefined locations. The T-BAR rotation tool allowsyou to rotate your pattern at any angle to accommodate sample tilt or to ensure perpendicularity to an edge. Up to 36 patterns per run can be implemented.

"With the Clemex CMT system we’ve been able

to improve our productivity manyfold. The

software is very user-friendly and I especially like

the unique T-BAR rotation tool that allows me to

easily rotate patterns for case depth measures."

Bob Smith, P.Eng.

Materials Engineer

Cambridge Materials Testing Labs

Cambridge, ON

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Feature Highlights

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Instantaneous Data Review

Following an automated run, individual indents can be tracked by clicking on the numbered impression. Intelligent software accurately remembers where the impression was made and automatically moves the stage to the chosenindent. You can choose to not include or re-measure the impression manually with the movable gridlines. When excluded or re-measured, statistics are updated on the fly.

Measure indents manually with easy to use gridlines.

Automatic re-measures can also be done with a few simple mouse clicks.

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Feature Highlights

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Clemex CMT Specifications (Single- SMT-7) International Standards: ASTM E-384/EN ISO 6507/1-3 EN ISO 4545; CE-approval Indenter : Vickers or Knoop Test Force : 8 steps: 10, 25, 50, 100, 200, 300, 500, 1000gf Loading procedure : Automatic Selection of indenter : Motorized turret Dwell time : 5 – 99 seconds Approach velocity : 25to50μm/s Motorized selection of test force : Via PC Standard objectives : - C PLAN 10X/0.22 – 7.8mm free working distance - N PLAN L50X/0.55 – 8.0mm free working distance (spring loaded) Optional objective: - N PLAN 100X/0.90 – 0.27mm free working distance (spring loaded) Maximum number of objectives : 2 Light source : 20W, adjustable Camera : Camera, B/W, USB2 (1.3 Mega pixel) with cable. Measurement system : Fully automatic: motorized stage, motorized focus, control autofocus (Video signal based) Specimen Stage: X/Y travel : Motorized 100 x 50mm Positioning increment : 0.5μ Maximum specimen height on stage : 75mm Maximum specimen depth from center of indenter : 116mm

Data Display/handling: Data entering : Via PC Data display : Diagonalsd1/d2(μm),hardnessvalueHV/HK, test load (N/gf), dwell time (S). Statistics : Mean value, maximum/minimum value, standard deviation, case depth (5 values) Data memory : PC Interface : RS 232 Accessories : Various fixtures for clamping different types of specimens Power supply : Wide range power supply: 100V to 240V AC/50 to 60Hz Weight : 35 kg (without PC)

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Single Specifications

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Clemex CMT Specifications (Dual - MMT-7)

International Standards : ASTM E-384/EN ISO 6507/1-3 EN ISO 4545; CE-approval Indenter : Vickers or Knoop (standard) – Brinell (optional) Test Force : 12 steps: 1, 5, 10, 15, 25, 50, 100, 200, 300, 500, 1000 and 2000 gf Loading procedure : Automatic Selection of indenter : Motorized turret, software control Dwell time : 5 – 99 seconds Approach velocity :25to50μm/s(selectableinstepsof5μm/s) Force selection : Dial (read by software) Standard objectives : - C PLAN 10X/0.22 – 7.8mm free working distance - N PLAN L50X/0.55 – 8.0mm free working distance (spring loaded) Optional objectives : - N PLAN 100X/0.90 – 0.27mm free working distance (spring loaded) - N PLAN 20X/0.40 Maximum number of objectives : 4 Light source : Adjustable, software control Camera : Camera, B/W, USB2 (1.3 Mega pixel) with cable. Measurement system : Fully automatic: motorized stage, motorized focus, control autofocus (Video signal based) Specimen Stage: X/Y travel : Motorized 100 x 50mm Positioning increment :0.5μm Maximum specimen height on stage : 75mm Maximum specimen depth from center of indenter : 116mm Data Display/handling: Data entering : Via PC Data display : Diagonalsd1/d2(μm),hardnessvalueHV/HK,testload (N/gf), dwell time (S). Statistics : Mean value, maximum/minimum value, standard deviation, case depths (5 values) Data memory : PC Interface : RS 232 Accessories : Various fixtures for clamping different types of specimens Power supply : Wide range power supply: 100V to 240V AC/50 to 60Hz Weight : 35 kg (without PC)

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Dual Specifications

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Clemex's Product Line

Clemex Vision PEAdvanced Image AnalysisThis image analysis software application is the complete solution for your needs. Clemex Vision is an intuitive software program that empowers you to easily develop custom image analysis macros without writing a single line of code! Typical applications include grain size analysis, particle sizing, crystal characterization, layer thickness, porosity analysis and many more...

Clemex Vision Lite and Application PackagesIntermediate-level Image Analysis Clemex Vision Lite is a flexible yet affordable software solution that enables you to acquire, measure and even analyze your images using optional pre-built imaging routines. From carrying out basic image acquisition, to adding non-destructive annotations, to performing manual and automated measures, Clemex Vision Lite is the right choice if you do not require advanced toolsets for developing complex image analysis routines.

Clemex Captiva Entry-level Image AnaysisWhether you need to load images from a SEM/TEM, acquire them from a scanner, video or digital camera, Clemex Captiva is an entry-level software application with a robust set of tools specifically made for the lab worker's unique requirements. From image calibration to annotations, to direct measures, to report generation and archiving, Clemex Captiva is an intuitive package ready to use from day one.

Clemex CMT Automated Microhardness Testing Clemex CMT line of microhardness testing solutions offer field-proven systems with unparalleled capabilities and are fully ASTM E-384 and DIN/ISO 6507 compliant.

Clemex CIR Rapid Inclusion Rating AnalysisUsed in conjunction with Clemex digital imaging system, Clemex CIR (computerized Inclusion Rating) software allows laboratories to improve productivity for rapid and reliable inclusion analysis.

Clemex PS3Cutting Edge Solution in Particle Size and Shape AnalysisThe new PS3 workstation allows you to obtain real-time particle characterization information rapidly and with complete detailed and flexible result output. NIST Traceable Micrometer The Clemex NIST Traceable Stage Micrometer can be used to calibrate the system within Clemex software.

See what you measure. Measure what you see. ©

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CLEMEXA Commitment to Excellence in Imaging

Highly Qualified Team works closely with users for customized approach.

Reputation: As a result of the company's highly focused efforts in building the best digital imaging systems, Clemex acquired a leadership position as provider of innovative solutions in image analysis.

Experience: Management along with a highly specialized staff have decades of combined

experience in the digital imaging industry. Ease-of-use: The intuitive nature of our systems allows users to get up and running quickly.

Support: Our dedicated staff of engineers and technicians are ready to provide you with fast,

reliable assistance.

Commitment: With the majority of employees retaining shares in the company, Clemex is highly

committed to its continued development. Our track record of sustainable growth demonstrates that Clemex is a stable company, ready to serve your needs for years to come.

Leadership: Since the company's inception, Clemex has succeeded in maintaining a competitive

lead based on its superior technology. To remain the leader, Clemex continues to reinvest large portions of its revenues in R&D each year.

Choosing an imaging system can be a time consuming and often difficult process. Here are some key benefits you can count on when making Clemex your preferred system provider:

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CLEMEXwww.clemex.com

Printed in Canada

03-07

Some images may not be representative of the exact product. Clemex Vision, Clemex Vision Lite, Clemex Captiva, Clemex R’Kive Explorer, Clemex CMT and Clemex CIR are trademarks of Clemex Technologies Inc. All other products mentioned are trademarks of their respective companies

1990-2007 Clemex Technologies Inc. All rights reserved. Rev.03/07