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LabVolt Series Datasheet CNC Lathe Systems (Heavy Duty) Festo Didactic en 220 V - 50 Hz 05/2018

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Page 1: CNC Lathe Systems (Heavy Duty), Model 5500 - Lab- · PDF fileLabVolt Series Datasheet 5500 CNC Lathe Systems (Heavy Duty) Festo Didactic en 220 V - 50 Hz 02/2018

LabVolt Series

Datasheet

CNC Lathe Systems (Heavy Duty)

Festo Didactic

en 220 V - 50 Hz

05/2018

Page 2: CNC Lathe Systems (Heavy Duty), Model 5500 - Lab- · PDF fileLabVolt Series Datasheet 5500 CNC Lathe Systems (Heavy Duty) Festo Didactic en 220 V - 50 Hz 02/2018

CNC Lathe Systems (Heavy Duty), LabVolt Series

2 © Festo Didactic

Table of ContentsGeneral Description_______________________________________________________________________2Features & Benefits _______________________________________________________________________3List of Available Training Systems ___________________________________________________________3Additional Equipment Required to Perform the Exercises ________________________________________3Optional Equipment_______________________________________________________________________4Available Training Systems_________________________________________________________________4Equipment Description ____________________________________________________________________7Optional Equipment Description __________________________________________________________ 10

General DescriptionThe CNC Lathe Training Systems provide training in computer-aided design (CAD) and computer-aided manufacturing (CAM) using an industrial-grade microprocessor-driven CNC lathe. The systems allow students to practice computer numerical controlled (CNC) code programming and editing, learn to operate lathe components, controls, and tools, set a programmed reference zero, follow the steps necessary to turn a specified part, and apply the machine code language to current lathe technology.

The CNC lathe consists of a horizontal lathe constructed with a cast-iron bed, headstock, and tailstock. The lathe uses two ball screws, each driven by a stepper motor, to move the cross slide that carries the cutting tool along the Z axis (right and left) and X axis (in and out) with maximal positional accuracy. The speed of each stepper motor can be programmed separately for feed rates up to 762 mm/min (30 in/min). A 746 W (1.0 hp) motor rotates the spindle and three-jaw chuck, and thus the stock, at speeds programmable up to 3400 r/min. To facilitate maintenance, the Z-axis ball screw is protected by a dust cover.

The CNC lathe can machine pieces of soft materials such as plastic and wax, as well as harder materials such as aluminum, mild steel, and brass. Pieces can be turned into a variety of cylindrical bumps, grooves, and hollows. The CNC lathe is capable of threading using an optical-encoder feedback loop.

A computer is used to create NC part programs with G and M machine codes or their conversational code equivalents. The created programs are downloaded to the on-board microprocessor of the CNC lathe, which stores and executes them. Since the CNC lathe connects directly to the serial or Ethernet port of a computer, or directly to a network, no additional interface card is required. The computer is free to be used for any additional applications since it is not dedicated to the control of the lathe.

The CNC lathe is designed for use with the included CNC Lathe Software, Model 5560. This Windows®-based software permits creation of G and M code part programs for download to the CNC lathe. It features CAD/CAM design and tool path emulation, which allow students to create part drawings, set up the tool paths and cut steps, and create a part program to simulate tool motion on a monitor in order to verify NC code and the finished part prior to the actual cutting. Canned cycles can be programmed. The software can import NC part programs created with other CAM programs that support G and M codes.

The CNC lathe features a control panel that allows manual operation. This panel includes a multiple-line LCD display, an easy-to-use membrane keypad, an error indicator/pause button, and a key-released emergency stop push button. The lathe parameters, including the spindle speed, the feed rate, the reference point, and the X and Z axes coordinates of the cutting tool, are adjusted by accessing different menus. During the turning, the control panel displays the X and Z axes coordinates of the cutting tool, the feed rate, and the spindle speed.

The CNC lathe is designed for maximum safety. A safety door provides protection during machining. Magnetic interlocks located on this door stop the spindle and the axes if the door is opened during machining. Limit

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1 Refer to the Computer Requirements in the software Specifications section of this datasheet if the computer is to be provided by the end-user.2 Optional product training. Price provided on demand. For details and options, contact [email protected].

switches prevent the bed from over-traveling and the cutting tool from crashing into the chuck. Pressing the emergency stop push button on the control panel cuts off the power to the spindle motor and stops the axes.

The CNC lathe supports low-voltage communications with robotic units. For this purpose, the CNC lathe features a 15-pin TTL/IO port providing four 5 V digital inputs and four 5 V digital outputs for TTL communication to an automation work cell. The CNC lathe also features a 5-pin solenoid driver port providing connections for up to four auxiliary devices. The TTL/IO and solenoid driver ports are M code supported through the CNC Lathe Software, Model 5560.

The CNC Lathe Training Systems comprise the accessories, software, and cable required for lathe operation. These include a carbide insert cutting tool, two cutting tools (AR6 and E6 type), pieces of machinable industrial stocks, a serial cable, a cross-over Ethernet cable, and a copy of the CNC Lathe Software, Model 5560.

The training systems also include two user guides. The first user guide allows students to acquire experience with the equipment commonly found in automated manufacturing environments. The second user guide covers the operation of the CNC Lathe Software.

Various assortments of machining tools and stock materials of different sizes are offered as options to enhance and expand system capabilities.

Features & Benefits• Key-released emergency stop push button• Ability to restart programs from stopping point after safety interruption• On-board embedded microprocessor

Computer free to be used for other applications since it is not dedicated to the control of the lathe• Using optical encoder feedback, the lathe is also capable of threading• An optional 10-tool automatic tool changer is available• Stand-alone manual mode operation• Batch mode for independent operation or operation in CIM cells• Software allowing the programming of up to 10 tools• 745 W (1 hp) constant-torque dc spindle motor• Three-jaw self-centering chuck• Cast iron chassis• Recirculating industrial-grade ball nuts and screws on X and Z axes• Magnetic safety interlock• Quick-change tool post

List of Available Training Systems

Qty DescriptionModel number

1 CNC Lathe Training System (Heavy Duty) ___________________________________________________ 5500-251 CNC Lathe Training System (Heavy Duty) with Automatic Tool Changer __________________________ 5500-55

Additional Equipment Required to Perform the Exercises

Qty DescriptionModel number

1 Personal Computer _____________________________________________________________________ 8990-051 Training on Familiarization with the CNC Lathe, 0.8 day ______________________________________ 36784-TF

1

2

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Optional Equipment

Qty DescriptionModel number

1 Black and White Acetal Turning Stock Set ___________________________________________________ 5304-001 Black Acetal Turning Stock Set ____________________________________________________________ 5305-001 White Acetal Turning Stock Set ___________________________________________________________ 5306-001 Aluminum Turning Stock Set _____________________________________________________________ 5307-001 Brass Turning Stock Set _________________________________________________________________ 5308-001 Aluminum Turning Stock Set _____________________________________________________________ 5357-001 Four-Jaw Chuck - 9.52 mm (3/8 in) ________________________________________________________ 5501-001 Standard Carbide Tool Set _______________________________________________________________ 5504-001 Parting Tool Set ________________________________________________________________________ 5505-101 External Threading Tool _________________________________________________________________ 5506-001 Indexable Boring Tools __________________________________________________________________ 5507-001 Heavy-Duty Drill Chuck __________________________________________________________________ 5510-001 Machining Kit __________________________________________________________________________ 5512-101 Automatic Tool Changer _________________________________________________________________ 5514-001 CNC Lathe Software - 1 User _____________________________________________________________ 5560-001 Live Center ___________________________________________________________________________ 96808-00

Available Training Systems

CNC Lathe Training System (Heavy Duty)5500-25

The CNC Lathe Training System provide training in computer-aided design (CAD) and computer-aided manufacturing (CAM) using an industrial-grade microprocessor-driven CNC lathe. The systems allow students to practice computer numerical controlled (CNC) code

programming and editing, learn to operate lathe components, controls, and tools, set a programmed reference zero, follow the steps necessary to turn a specified part, and apply the machine code language to current lathe technology.

The CNC lathe consists of a horizontal lathe constructed with a cast-iron bed, headstock, and tailstock. The lathe uses two ball screws, each driven by a stepper motor, to move the cross slide that carries the cutting tool along the Z axis (right and left) and X axis (in and out) with maximal positional accuracy. The speed of each stepper motor can be programmed separately for feed rates up to 762 mm/min (30 in/min). A 746 W (1.0 hp) motor rotates the spindle and three-jaw chuck, and thus the stock, at speeds programmable up to 3400 r/min. To facilitate maintenance, the Z-axis ball screw is protected by a dust cover.

The CNC lathe can machine pieces of soft materials such as plastic and wax, as well as harder materials such as aluminum, mild steel, and brass. Pieces can be turned into a variety of cylindrical bumps, grooves, and hollows. The CNC lathe is capable of threading using an optical-encoder feedback loop.

A computer is used to create NC part programs with G and M machine codes or their conversational code equivalents. The created programs are downloaded to the on-board microprocessor of the CNC lathe, which

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stores and executes them. Since the CNC lathe connects directly to the serial or Ethernet port of a computer, or directly to a network, no additional interface card is required. The computer is free to be used for any additional applications since it is not dedicated to the control of the lathe.

The CNC lathe is designed for use with the included CNC Lathe Software, Model 5560. This Windows®-based software permits creation of G and M code part programs for download to the CNC lathe. It features CAD/CAM design and tool path emulation, which allow students to create part drawings, set up the tool paths and cut steps, and create a part program to simulate tool motion on a monitor in order to verify NC code and the finished part prior to the actual cutting. Canned cycles can be programmed. The software can import NC part programs created with other CAM programs that support G and M codes.

The CNC lathe features a control panel that allows manual operation. This panel includes a multiple-line LCD display, an easy-to-use membrane keypad, an error indicator/pause button, and a key-released emergency stop push button. The lathe parameters, including the spindle speed, the feed rate, the reference point, and the X and Z axes coordinates of the cutting tool, are adjusted by accessing different menus. During the turning, the control panel displays the X and Z axes coordinates of the cutting tool, the feed rate, and the spindle speed.

The CNC lathe is designed for maximum safety. A safety door provides protection during machining. Magnetic interlocks located on this door stop the spindle and the axes if the door is opened during machining. Limit switches prevent the bed from over-traveling and the cutting tool from crashing into the chuck. Pressing the emergency stop push button on the control panel cuts off the power to the spindle motor and stops the axes.

The CNC lathe supports low-voltage communications with robotic units. For this purpose, the CNC lathe features a 15-pin TTL/IO port providing four 5 V digital inputs and four 5 V digital outputs for TTL communication to an automation work cell. The CNC lathe also features a 5-pin solenoid driver port providing connections for up to four auxiliary devices. The TTL/IO and solenoid driver ports are M code supported through the CNC Lathe Software, Model 5560.

The CNC Lathe Training Systems comprise the accessories, software, and cable required for lathe operation. These include a carbide insert cutting tool, two cutting tools (AR6 and E6 type), pieces of machinable stocks, a serial cable, a cross-over Ethernet cable, and a copy of the CNC Lathe Software, Model 5560.

The training systems also include two user guides. The first user guide allows students to acquire experience with the equipment commonly found in automated manufacturing environments. The second user guide covers the operation of the CNC Lathe Software.

Various assortments of machining tools and stock materials of different sizes are offered as options to enhance and expand system capabilities.

List of Equipment

Qty DescriptionModel number

1 Black and White Acetal Turning Stock Set ___________________________________________________ 5304-001 CNC Lathe ____________________________________________________________________________ 5500-B51 CNC Lathe Software - 1 User _____________________________________________________________ 5560-00

List of Manuals

DescriptionManual number

CNC Lathe Software (User Guide) _____________________________________________________________ 36188-E0Familiarization with the CNC Lathe (User Guide) ________________________________________________ 36784-E0

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Table of Contents of the Manual(s)

CNC Lathe Software (User Guide) (36188-E0)• 0 Installation of the CNC Lathe/Mill Software• 1 Overview of the CNC Lathe Software• 2 Menus• 3 The Part Program Editors• 4 Tutorial Exercises

Familiarization with the CNC Lathe (User Guide) (36784-E0)• 1 Installation• 2 Operation• 3 Tutorial Exercise

System SpecificationsParameter Value

Power Requirements

Current 10 A

Service Installation Standard single-phase ac outlet

Physical Characteristics

Intended Location On a table able to support the weight of the equipment

Dimensions (H x W x D) 330 x 914 x 597 mm (13 x 36 x 23.5 in)

Net Weight 77 kg (170 lb)

CNC Lathe Training System (Heavy Duty) with Automatic Tool Changer5500-55The CNC Lathe Training System (Heavy Duty) with Automatic Tool Changer is identical to the CNC Lathe Training System, Model 5500-2, with the addition of an automatic tool changer (ATC) mounted on the lathe. The ATC can hold up to ten tools and allows students to execute part programs without stopping the CNC lathe for tool changes.

List of Equipment

Qty DescriptionModel number

1 Black and White Acetal Turning Stock Set ___________________________________________________ 5304-001 CNC Lathe ____________________________________________________________________________ 5500-B51 Automatic Tool Changer _________________________________________________________________ 5514-001 CNC Lathe Software - 1 User _____________________________________________________________ 5560-00

List of Manuals

DescriptionManual number

Automatic Tool Changer (Instruction Manual) __________________________________________________ 34396-D0CNC Lathe Software (User Guide) _____________________________________________________________ 36188-E0Familiarization with the CNC Lathe (User Guide) ________________________________________________ 36784-E0

Table of Contents of the Manual(s)

Automatic Tool Changer (Instruction Manual) (34396-D0)• 1 Description• 2 Specifications

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• 3 Installation and Adjustment Instructions• 4 Manual Operation of the ATC• 5 Tool Installation and Offset Instructions• 6 Routine Maintenance

CNC Lathe Software (User Guide) (36188-E0)• 0 Installation of the CNC Lathe/Mill Software• 1 Overview of the CNC Lathe Software• 2 Menus• 3 The Part Program Editors• 4 Tutorial Exercises

Familiarization with the CNC Lathe (User Guide) (36784-E0)• 1 Installation• 2 Operation• 3 Tutorial Exercise

System SpecificationsParameter Value

Power Requirements

Current 10 A

Service Installation Standard single-phase ac outlet

Physical Characteristics

Intended Location On a table able to support the weight of the equipment

Dimensions (H x W x D) 330 x 914 x 597 mm (13 x 36 x 23.5 in)

Net Weight TBE

Equipment Description

Black and White Acetal Turning Stock Set 5304-00The Black and White Acetal Turning Stock Set includes fifty black acetal turning stocks and fifty white acetal turning stocks. Each stock has the following dimensions: 19 mm (0.75 in) in diameter, 76.2 mm (3 in) in length.

SpecificationsParameter Value

Quantity

White Stocks 50

Black Stocks 50

Dimensions (Diameter x Length) 19 x 76.2 mm (0.75 x 3 in)

CNC Lathe 5500-B5

The CNC Lathe consists of a horizontal lathe constructed with a cast-iron bed, headstock, and tailstock. The lathe uses two ball screws, each driven by a stepper motor, to move the cross slide that carries the cutting tool along the Z axis (right and left) and X axis (in and out) with maximal positional accuracy.

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The speed of each stepper motor can be programmed separately for feed rates up to 762 mm/min (30 in/min). A 746 W (1.0 hp) motor rotates the spindle and three-jaw chuck, and thus the stock, at speeds programmable up to 3400 r/min. To facilitate maintenance, the Z-axis ball screw is protected by a dust cover.

The CNC lathe can machine pieces of soft materials such as plastic and wax, as well as harder materials such as aluminum, mild steel, and brass. Pieces can be turned into a variety of cylindrical bumps, grooves, and hollows. The CNC lathe is capable of threading using an optical-encoder feedback loop.

Manual

DescriptionManual number

Familiarization with the CNC Lathe (User Guide) ________________________________________________ 36784-E0

Table of Contents of the Manual(s)

Familiarization with the CNC Lathe (User Guide) (36784-E0)• 1 Installation• 2 Operation• 3 Tutorial Exercise

SpecificationsParameter Value

Power Requirement

Current 10 A

Service Installation Standard single-phase ac outlet

Lathe

Swing over Bed 130 mm (5.1 in)

Center Height (from base pan) 142 mm (5.6 in)

Distance Between Centers 279 mm (11 in)

Swing over Cross Slide 48 mm (1.9 in)

Travel of Cross Slide 51 mm (2 in)

Repeatability 0.0127 mm (±0.0005 in)

Resolution 0.0066 mm (±0.00026 in)

Headstock

Spindle Bore 15.8 mm (0.62 in)

Tailstock

Tailstock Taper Morse no 1

Sleeve Stroke 34.8 mm (1.37 in)

Main Spindle Drive

Programmable Speed Range 0-3400 r/min

Motor 746 W (1.0 hp), overload protected

Feed Motors

Type Stepper

Resolution 400 steps/rev

Rapid Traverse Speed 762 mm (30 in/min)

Carbide Tool Set

Types AR6 and E6

Carbide Insert Tool 55° right-hand insert

Tool Holders Two for turning and facing operations

Tool Post

Type Quick-change

Null Modem Serial Cable

Length 3.05 m (10 ft)

Connectors DB9 female/female

TTL/IO Cable

Length 3.05 m (10 ft)

Connectors DB15 male/male

Ethernet Crossover Cable

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Parameter Value

Length 2.13 m (7 ft)

Connectors RJ45 male/male

Three-Jaw Chuck

Type Self-centering, two sets of jaws

Diameter 101.6 mm (4 in)

Hole Size 20 mm (0.7874 in)

Tool Set

Content Hex keys, wrench, cleaning brush, and digital caliper

Physical Characteristics

Intended Location

Dimensions (H x W x D) 330 x 914 x 597 mm (13 x 36 x 23.5 in)

Net Weight 77 kg (170 lb)

Automatic Tool Changer 5514-00

The Automatic Tool Changer has a rotary turret with ten alternately spaced tool positions. Five of those are for external turning tools, with a 9.5 mm (0.375 in) square shank. The five others are for drilling, boring, and internal threading tools, with a 9.5 mm (0.375 in) diameter round shank. The tool-to-tool indexing time of the rotary turret is 3 seconds. Its maximum tool protrusion is 19.05 mm (0.750 in) for a

square shank and 101.6 mm (4 in) for a round shank. The turret has a diameter of 127 mm (5 in) and a thickness of 25.4 mm (1 in).

The Automatic Tool Changer has a position repeatability of ±0.0064 mm / ±0.00025 in (± 0.007°) and a tool-to-tool repeatability of ±0.051 mm / ±0.002 in (±0.056°).

Manual

DescriptionManual number

Automatic Tool Changer (Instruction Manual) __________________________________________________ 34396-D0

Table of Contents of the Manual(s)

Automatic Tool Changer (Instruction Manual) (34396-D0)• 1 Description• 2 Specifications• 3 Installation and Adjustment Instructions• 4 Manual Operation of the ATC• 5 Tool Installation and Offset Instructions• 6 Routine Maintenance

SpecificationsParameter Value

Rotary Turret

Number of Tool Positions 10

Position Details 5 for external turning tools, 9.5 mm (0.375 in) square shank, alternately-spaced

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Parameter Value

5 for drilling, boring, and internal threading tools, 9.5 mm (0.375 in) dia. round shank, alternately-spaced

Tool-to-Tool Indexing Time 3 sec.

Maximum Tool Protrusion Square-shank: 19.05 mm (0.750 in)

Round-shank: 101.6 mm (4 in)

Turret Diameter 127 mm (5 in)

Turret Thickness 25.4 mm (1 in)

Repeatability

Position ±0.0064 mm / ±0.00025 in (±0.007°)

Tool-to-Tool ±0.051 mm / ±0.002 in (±0.056°)

CNC Lathe Software - 1 User 5560-00

The CNC Lathe Software is a

Windows®-based software that features a parametric-based graphical tool editor, a 3D tool path emulator, and an easy-to-use graphical interface. The software can import NC part programs created using other CAM software CAM that support the G and M codes.

Additional licenses are available.

Manual

DescriptionManual number

CNC Lathe Software (User Guide) _____________________________________________________________ 36188-E0

Table of Contents of the Manual(s)

CNC Lathe Software (User Guide) (36188-E0)• 0 Installation of the CNC Lathe/Mill Software• 1 Overview of the CNC Lathe Software• 2 Menus• 3 The Part Program Editors• 4 Tutorial Exercises

SpecificationsParameter Value

Licenses

Number of Users 1, 5, 10, 15, 20, 25, 30, or 35

Computer RequirementsA currently available personal computer with USB 2.0 ports, running under one of the following operating

systems: Windows® 7 or Windows® 8.

Optional Equipment Description

Black and White Acetal Turning Stock Set (Optional) 5304-00The Black and White Acetal Turning Stock Set includes fifty black acetal turning stocks and fifty white acetal turning stocks. Each stock has the following dimensions: 19 mm (0.75 in) in diameter, 76.2 mm (3 in) in length.

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SpecificationsParameter Value

Quantity

White Stocks 50

Black Stocks 50

Dimensions (Diameter x Length) 19 x 76.2 mm (0.75 x 3 in)

Black Acetal Turning Stock Set (Optional) 5305-00The Black Acetal Turning Stock Set includes 100 black acetal turning stocks. Each stock has the following dimensions: 19 mm (0.75 in) in diameter, 76.2 mm (3 in) in length.

SpecificationsParameter Value

Quantity

Black Stocks 100

Dimensions (Diameter x Length) 19 x 76.2 mm (0.75 x 3 in)

White Acetal Turning Stock Set (Optional) 5306-00The White Acetal Turning Stock Set includes 100 white acetal turning stocks. Each stock has the following dimensions: 19 mm (0.75 in) in diameter, 76.2 mm (3 in) in length.

SpecificationsParameter Value

Quantity

White Stocks 100

Dimensions (Diameter x Length) 19 x 76.2 mm (0.75 x 3 in)

Aluminum Turning Stock Set (Optional) 5307-00The Aluminum Turning Stock Set includes 100 aluminum turning stocks. Each stock has the following dimensions: 19 mm (0.75 in) in diameter, 50.8 mm (2 in) in length.

SpecificationsParameter Value

Quantity

Aluminum Stocks 100

Dimensions (Diameter x Length) 19 x 50.8 mm (0.75 x 2 in)

Brass Turning Stock Set (Optional) 5308-00The Brass Turning Stock Set includes 25 brass turning stocks. Each stock has the following dimensions: 12.7 mm (0.5 in) in diameter, 76.2 mm (3 in) in length.

SpecificationsParameter Value

Quantity

Brass Stocks 25

Dimensions (Diameter x Length) 12.7 x 76.2 mm (0.5 x 3 in)

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Aluminum Turning Stock Set (Optional) 5357-00The Aluminum Turning Stock Set includes 100 aluminum turning stocks. Each stock has the following dimensions: 12.7 mm (0.5 in) in diameter, 63.5 mm (2.5 in) in length.

SpecificationsParameter Value

Quantity

Aluminum Stocks 100

Dimensions (Diameter x Length) 12.7 x 63.5 mm (0.5 x 2.5 in)

Four-Jaw Chuck - 9.52 mm (3/8 in) (Optional) 5501-00The Four-Jaw Chuck is a four-jaw chuck with each jaw independent and reversible. It has a diameter of 88.9 mm (3.5 in).

SpecificationsParameter Value

Type Each jaw is independent and reversible

Diameter 88.9 mm (3.5 in)

Physical Characteristics

Net Weight 1.55 kg (3.4 lb)

Standard Carbide Tool Set (Optional) 5504-00

The Standard Carbide Tool Set contains carbide tools of the following types: AR6, BR6, D6, E6, C6, BL6, and AL6.

SpecificationsParameter Value

Types AR6, BR6, D6, E6, C6, BL6, and AL6

Parting Tool Set (Optional) 5505-10The Parting Tool Set includes the following equipment:

• A tool holder for 12.7 mm (0.5 in) high parting-off blades• A parting-off blade with a height of 12.7 mm (0.5 in) and made of HSS

SpecificationsParameter Value

Tool Holder

Type For 12.7 mm (0.5 in) high parting-off blade

Parting-off Blade

Blade Height 12.7 mm (0.5 in)

Material HSS

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External Threading Tool (Optional) 5506-00

The External Threading Tool includes the following equipment:

• A carbide insert: right-handed, inscribed circle (I.C.) of 9.5 mm (0.375 in), tip-included angle of 60°, pitch range of 0.5-1.5 mm (1/16-1/48 in)

• A tool holder for 9.5 mm (0.375 in) I.C. inserts with an helix angle of 1.5°

SpecificationsParameter Value

Carbide Insert

Hand Right

Inscribed Circle (I.C.) 9.5 mm (0.375 in)

Tip Included Angle 60°

Pitch Range 0.5-1.5 mm (1/16-1/48 in)

Tool Holder

Insert Size For 9.5 mm (0.375 in) I.C. inserts

Helix Angle 1.5°

Indexable Boring Tools (Optional) 5507-00

The Indexable Boring Tool includes the following equipment:

• A carbide insert with 3 cutting edges of the type TPEE-730

• A boring bar that fits TPEE-730 inserts

SpecificationsParameter Value

Carbide Insert

Cutting Edges 3

Type TPEE-730 boring insert

Boring Bar

Type Fits TPEE-730 inserts

Heavy-Duty Drill Chuck (Optional) 5510-00The Heavy-Duty Drill Chuck consists of a Jacob No. 2 arbor drill chuck having a capacity of 0-9.5 mm (0-0.375 in). Its taper is of the Morse No. 1 type.

SpecificationsParameter Value

Chuck

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Parameter Value

Capacity 0-9.5 mm (0-0.375 in)

Type Fits Jacob No. 2 arbor

Arbor Chuck

Taper Morse No. 1

Machining Kit (Optional) 5512-10The Machining Kit contains the following:

• A four-jaw chuck, Model 5501• A live center, Model 96808• Carbide tools of the following types: AR6, BR6, BR7, D6, E6, C6, BL6, AL6• Morse no. 1 Taper-shank Drill Tools of various diameters (see Specifications)• A parting tool set, Model 5505-1• A size-3 center drill• An indexable boring tool, Model 5507• A drill chuck, Model 5510

SpecificationsParameter Value

Four-Jaw Chuck See Model 5501 for the details

Live Center See Model 96808 for the details

Carbide Tools

Types AR6, BR6, BR7, D6, E6, C6, BL6, AL6

Morse no. 1 Taper-shank Drill Tools

Diameters1.59 mm (0.0625 in), 3.18 mm (0.125 in), 4.76 mm (0.1875 in), 6.35 mm (0.25 in), 7.94 mm (0.3125 in), 9.53 mm (0.375 in), 11.11 mm (0.4375 in), and 12.7 mm (0.5 in)

Parting Tool Set See Model 5505-10 for the details

Center Drill

Body Diameter 6.35 mm (0.25 in)

Drill Diameter 2.78 mm (0.109375 in)

Size No. 3

Indexable Boring Tool See Model 5507 for the details

Drill Chuck See Model 5510 for the details

Automatic Tool Changer (Optional) 5514-00

The Automatic Tool Changer has a rotary turret with ten alternately spaced tool positions. Five of those are for external turning tools, with a 9.5 mm (0.375 in) square shank. The five others are for drilling, boring, and internal threading tools, with a 9.5 mm (0.375 in) diameter round shank. The tool-to-tool indexing time of the rotary turret is 3 seconds. Its maximum tool protrusion is 19.05 mm (0.750 in) for a

square shank and 101.6 mm (4 in) for a round shank. The turret has a diameter of 127 mm (5 in) and a thickness of 25.4 mm (1 in).

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The Automatic Tool Changer has a position repeatability of ±0.0064 mm / ±0.00025 in (± 0.007°) and a tool-to-tool repeatability of ±0.051 mm / ±0.002 in (±0.056°).

Manual

DescriptionManual number

Automatic Tool Changer (Instruction Manual) __________________________________________________ 34396-D0

Table of Contents of the Manual(s)

Automatic Tool Changer (Instruction Manual) (34396-D0)• 1 Description• 2 Specifications• 3 Installation and Adjustment Instructions• 4 Manual Operation of the ATC• 5 Tool Installation and Offset Instructions• 6 Routine Maintenance

SpecificationsParameter Value

Rotary Turret

Number of Tool Positions 10

Position Details 5 for external turning tools, 9.5 mm (0.375 in) square shank, alternately-spaced

5 for drilling, boring, and internal threading tools, 9.5 mm (0.375 in) dia. round shank, alternately-spaced

Tool-to-Tool Indexing Time 3 sec.

Maximum Tool Protrusion Square-shank: 19.05 mm (0.750 in)

Round-shank: 101.6 mm (4 in)

Turret Diameter 127 mm (5 in)

Turret Thickness 25.4 mm (1 in)

Repeatability

Position ±0.0064 mm / ±0.00025 in (±0.007°)

Tool-to-Tool ±0.051 mm / ±0.002 in (±0.056°)

CNC Lathe Software - 1 User (Optional) 5560-00

The CNC Lathe Software is a

Windows®-based software that features a parametric-based graphical tool editor, a 3D tool path emulator, and an easy-to-use graphical interface. The software can import NC part programs created using other CAM software CAM that support the G and M codes.

Additional licenses are available.

Manual

DescriptionManual number

CNC Lathe Software (User Guide) _____________________________________________________________ 36188-E0

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Table of Contents of the Manual(s)

CNC Lathe Software (User Guide) (36188-E0)• 0 Installation of the CNC Lathe/Mill Software• 1 Overview of the CNC Lathe Software• 2 Menus• 3 The Part Program Editors• 4 Tutorial Exercises

SpecificationsParameter Value

Licenses

Number of Users 1, 5, 10, 15, 20, 25, 30, or 35

Computer RequirementsA currently available personal computer with USB 2.0 ports, running under one of the following operating

systems: Windows® 7 or Windows® 8.

Personal Computer (Optional) 8990-05

The Personal Computer consists of a desktop computer running under

Windows® 10. A monitor, keyboard, and mouse are included.

SpecificationsParameter Value

Power Requirements

Current 1.05 A

Service Installation Standard single-phase ac outlet

Live Center (Optional) 96808-00The Live Center consists of a heavy-duty live center specially designed for high-weight workpieces.

SpecificationsParameter Value

Taper Morse No. 1

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Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.

Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. © Festo Didactic Inc. 2018. All rights reserved.

Festo Didactic SE

Rechbergstrasse 373770 DenkendorfGermany

P. +49(0)711/3467-0F. +49(0)711/347-54-88500

Festo Didactic Inc.

607 Industrial Way WestEatontown, NJ 07724United States

P. +1-732-938-2000F. +1-732-774-8573

Festo Didactic Ltée/Ltd

675 rue du CarboneQuébec QC G2N 2K7Canada

P. +1-418-849-1000F. +1-418-849-1666

www.labvolt.com

www.festo-didactic.com