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PRODUCT GUIDE Electronic edition – Drive power applications

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Page 1: Co Map Product Guide Drive Power Controllers

PRODUCT GUIDEElectronic edition – Drive power applications

Page 2: Co Map Product Guide Drive Power Controllers

The interactive simulator provides a taste of the new InteliVision 8, with demo and preview options illustrating screen information and function.

simulator

ONLINE

Page 3: Co Map Product Guide Drive Power Controllers

InteliVision 8 is a new generation colour display unit for InteliGenNT, InteliSysNT, InteliMainsNT and InteliDrive

controllers. It is designed as a simple, easy to use Plug and Play solution, which also features our

unique TRENDS monitoring as a standard feature.

It is the first colour display in the Power Generation field.

More info on page 54.

www.comap.cz/intelivision8

Page 4: Co Map Product Guide Drive Power Controllers

The InteliDrive Mobile is a highly flexible sophisticated mobile electronic controller, which features outstanding control, monitoring and protection for diesel and gas engines as well as driven technology.

The new controller offers range of specific functions suitable for mobile applications as hydraulic system control, communication with sensors and operational devices control.

Most commonly, these tailored applications meet the specific control requirements of mobile hydraulics, engine driven compressors and pumps.

InteliDrive® Mobile

SWITCHED ONTO INNOVATION

InteliCompact NT

InteliCompactNT models are new integrated

controllers for gen-sets operating in both

standby and parallel modes. Functionality,

optimized for ease of use, installation and

configuration, includes built-in synchronizer

and digital isochronous load sharer.

… more on page 14

more on page 40

Page 5: Co Map Product Guide Drive Power Controllers

SWITCHED ONTO INNOVATION

The new InteliATSNT controllers are

designed to monitor the incoming AC

mains supply (1 or 3 phases) for under

voltage, over voltage, under frequency,

over frequency and voltage unbalance.

… more on page 8

InteliATS NT

Page 6: Co Map Product Guide Drive Power Controllers

WELCOME TO OUR PRODUCT GUIDE

Following the positive feedback from our first Product Guide we have updated the second issue

with more information on an ever-growing range of control products.

In the meantime, our design and development teams have worked very hard to create exciting new

control solutions to meet customers’ application needs – all of which are

detailed in the new guide.

We hope you find it just as useful and practical as before. Inside you will

find technical information, product features and functions, alongside

customer feedback on how the products have performed in the

field. Hearing what you think is very important to us, so if you would like

to share you experience of using our products please let us know by

emailing your story to [email protected]

Overall, it offers a comprehensive guide to our entire range of products

and accessories. I hope you find it both helpful and invaluable.

Regards Libor Mertl – Managing Director

Power Generation Controllers 7

ATS controllers 8

Gen-set controllers 10

Generator controllers 28

Drive Power Controllers 33

Engine controllers 34

Off-road machinery controllers 40

Associated Control Products 43

Accessories 44

PC tools 58

Mains protections 62

Electronic potentiometers 64

Applications 65

Power generation applications 66

Drive power applications 80

About ComAp 91

CONTENT

Page 7: Co Map Product Guide Drive Power Controllers

Drive Power Controllers

The ComAp family of engine controllers offers innovative and universal system integration for a wide range of engine driven platforms and applications. With a proven track record of working in the most demanding environments, InteliDrive controllers deliver unparalleled command, control and communication advantages.

The full range provides individually tailored solutions meeting the precise needs of marine auxiliary, emergency and propulsion engines as well as land based platforms such as engine driven pumps, compressors, crushers and screeners.

Engine controllers 34

Our off-road engine control products are a recent development designed to meet the specific requirements of mobile equipment and as such are capable of withstanding shock loadings and machine vibration typically experienced in the construction, quarrying and engineering sectors.

Off-road machinery controllers 40

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Page 8: Co Map Product Guide Drive Power Controllers

Inte

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ite

The InteliDrive Lite is a cost effective sophisticated engine controller, which features outstanding control, monitoring and protection for both mechanical and electronic diesel / gas engines in one unit. The extended product family offers a range of engine specific versions suitable for land-based and marine non-classified applications.

It can communicate via standard and proprietary CAN J1939 communication protocols to a wide range of EFI engines (both single-speed and all-speed), which include Caterpillar, Cummins, Deutz, Detroit Diesel, GM, Iveco, Isuzu, John Deere, MAN, MTU, Perkins, Scania, Sisu, Volvo Penta and others. The controller comes with LiteEdit PC software enabling the user to freely configure the inputs and outputs to suit individual requirements.

Like all ComAp products, InteliDrive Lite features a powerful graphic display providing user-friendly information in an easy to understand format. Real time clock and event and performance history log are priceless when it comes to troubleshooting. Remote control and monitoring is possible via analog/GSM modem or Internet. Instrumentation of internal values on analog gauge makes it easy to use, even for untrained personnel.

z Engine control, monitoring and protection z Support of engines equipped with Electronic Control Unit (ECU) – J1939 or

Cummins Modbus interface z 6 configurable binary inputs and outputs, 3 configurable analog inputs z VDO type analog gauges outputs – 8 configurable channels z Selectable protections alarm/shutdown z Setpoints adjustable via keyboard or PC z 1 level of password protection z USB, RS485 or RS232/Modem/Modbus communication z Real time clock and event history log z Engine speed control by 3 predefined binary inputs, Speed Up/Down binary

inputs or one analog input z PLC functions: PID loop, Comparators, Timers z Analog oil pressure, water temperature, fuel level, battery voltage, engine

speed (pick-up) z Automatic or manual start/stop of the engine z Push buttons for simple control, lamp test z Graphic back-lit LCD display 128 × 64 pixels z 2 LED indicators z Front panel sealed to IP65 z Power supply 8–36 VDC z Operating temperature:

-20°C to +70 °C regular unit -40°C to +70 °C low temperature unit

z InteliDrive Lite controller meets several standards (EN, UL, CSA, NFPA)

z Integrated solution – less wiring and components z Available Remote Display panel – economical solution for remote control z Analog gauge (VDO, Datcon, etc.) outputs – operator friendly z History log – easy troubleshooting z Pressure regulation loop and Load limitation z Smooth engine speed control z Less engineering and programming z Perfect price/performance ratio

Benefits

Features

E N G I N E C O N T R O L L E R S / G E N E R A L

ENGINE CONTROLLER FOR GENERAL PURPOSES

InteliDrive Lite

Irrigation pump systemsee page 80

TYPICAL APPLICATION:

34

Page 9: Co Map Product Guide Drive Power Controllers

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“We produce ski and chair lifts under license to a French company called Poma for more than 30 years. The current design of lift uses two drive sources to move the facility, with the main source being an electric engine, and the emergency source consists of a diesel engine and a hydraulic pump.

Since adopting ComAp controllers we now feel that the operation of the lift is more comfortable and the service staff can get more information from the application. We are pleased to confirm we have experienced no problems with the controllers.”

Daniel UhrínElectric designerwww.tatrapoma.sk

PC MODEM

+24Vor

or

STOP

3

ALARM

5

IB-Lite

or

IL-NT RD (SW)

IGL-RA15

IL-NT AOUT8

IL-NT AIO

ENGINEANALOG

INPUTS

ID-LiteCAN - J1939

I/O EXTENSION

POWER SUPPLY

8 to 36 VDC+ -

BINARY INPUTS

BINARY OUTPUTS

(OPEN COLLECTOR)

RS 232 or USB

INTERFACE

PLUG-IN MODULE

BINARYOUTPUTS

D+

EXTENSION PLUG-IN

MODULES

or

IL-NT IO1

IL-NT BIO8

or

DIESEL/GAS ENGINE

Oil Pressure

RPM

J1939Start/Stop - Speed Request Values + Fault Codes

Aux Alternator

Preexcitation

Fuel Solenoid

Starter

2

ECU

SlovakiaSki and chair lifts

z IB-Lite see page 50 z IL-NT RS232 see page 52 z IL-NT RS232-485 see page 52 z IL-NT S-USB see page 52 z InteliMonitor see page 58 z InteliSupervisor see page 59 z WinScope see page 59 z LiteEdit see page 61

Relay board I-RB8Extension modules and rem. displ.Communication modules and PC tools

z IGL-RA15 see page 46 z IL-NT AIO see page 48 z IL-NT AOUT8 see page 48 z IL-NT BIO8 see page 48 z IL-NT IO1 see web pages z IL-NT RD (SW) see web pages

z 8 relays for ID-Lite binary outputs separation z Each channel has both N.O. and N.C.

contacts available z LED state indication z see page 57

35

Page 10: Co Map Product Guide Drive Power Controllers

Inte

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CU

Ind

ust

rial

The InteliDrive DCU Industrial is a highly flexible sophisticated engine controller, which features outstanding control, monitoring and protection for both mechanical and electronic diesel / gas engines as well as peripheral equipment. The extended product family offers a range of engine specific versions suitable for land-based applications. Most commonly, these tailored applications meet the specific control requirements of engine driven compressors and pumps.

InteliDrive can communicate via standard and proprietary CAN J1939 communication protocols to a wide range of EFI engines, which include Caterpillar, Cummins, Deutz, Detroit Diesel, GM, Iveco, Isuzu, John Deere, MAN, MTU, Perkins, Scania, Sisu, Volvo Penta and others. Designed to be highly flexible, InteliDrive can be expanded by means of additional modules to offer over 100 binary inputs and outputs.

The set of PLC (analog and binary) functions is available in the standard software and can be used by the customer to control and regulate drive-train components.

Like all ComAp products, InteliDrive features a powerful graphic display providing user-friendly information in an easy to understand format – not only for professionals but also for occasional users. The diagnostic information is available in intelligible plain text instead of potentially misleading cryptic codes or flashing lights.

Remote control and monitoring is possible via analog/GSM modem, SMS or Internet.

z Engine control, monitoring and protection z 14 binary inputs, 14 binary outputs, 8 analog inputs z RS232/Modem/Modbus/Internet communication z Engine measurement from sensors or via J1939 z Input/output and J1939 configuration z Running hours meter, number of starts counter z Graphic back-lit LCD display with icons and bar graphs z Sealed membrane panel to IP65 z 180 × 120 mm front panel mounted case z Operating temperature:

-20 to +70 °C regular unit -40 to +70 °C low temperature unit

z 3 level password protection z InteliDrive controller meets several forcing counter standards

(EN, UL, CSA, NFPA) z Internal – configurable PLC functions

z Integrated solution with hardwired safety functions – less wiring and components

z Full communication support of engines with ECU – simpler wiring, access to information from ECU via Modbus

z Event driven History record, easy backtracking and problem solving z Load sharing for propulsion engines – better utilization of power of

installed engines z Slave panels available – economical solution of remote control z Integrated clutch control – less wiring and components z Many types of communication – easy supervision and servicing z Perfect price/performance ratio z Built-in PLC-integrated control of compressors, pumps or other

driven technology

Features

E N G I N E C O N T R O L L E R S / I N D U S T R I A L

MODULAR ENGINE CONTROLLER FOR INDUSTRIAL APPLICATIONS

InteliDrive DCU Industrial

Benefits

Hydraulic of shearing machine

see page 81

Gas compressorsee page 82

Shunting locomotivesee page 83

TYPICAL APPLICATION:

36

Page 11: Co Map Product Guide Drive Power Controllers

PC MODEM

ANALOG INPUTS

CONFIGURABLE

ID-DCU Industrial

BINARY INPUTS

CONFIGURABLE

BINARY OUTPUTS

CONFIGURABLE

RS 232C

INTERFACE

ID-SCM

I-RB16

16

14

14 POWER SUPPLY

8 TO 36 VDC + -

ID-COM

IGL-RA15

I-CB/XX

REDUNDANCY

LINE

CAN1

I-LB+

CAN2

D+

IG-IB

I-RD-CAN

NO, NC

CONTACT

IGS-PTM

I-AOUT8

IS-BIN16/8

IS-AIN8

DIESEL/GAS ENGINE

J1939Values + Fault Codes

Start/Stop + Speed Request

ECU

INTELIVISION 8

INTELIVISION 8

Speed Governor

Flow Rate

Fuel Consumption

8

22

Starter

RPM

Aux Alternator Protection

InteliDrive DCU Industrial is used to control and monitor a CAT3412 powered very high pressure water pump supplied by EPSA of South Australia. It is installed on a gas field in the Cooper Basin to improve gas recovery on site.

The system, which was designed, supplied and commissioned by Greenbird (www.greenbird.com.au) uses InteliDrive Industrial plus IS-AIN8 to measure all of the engine, drive and pump values via explosion proof 4–20 mA sensors. The application is double-fronted to protect from weather and dust.

z 2× RPM, 2× IMP, 3× AOUT z see page 45

z Logical functions: AND, OR, XOR, RS z Comparators with delay or with hysteresis z Analog switch from two inputs to one output z Math. functions: ADD, SUB, MAX, MIN, AVG z Linear interpolation, Moving average z PID loops with analog or binary outputs z Counters, Timers, Delay functions z History and protection forcing

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Schlumberger

Australia

z IG-IB see page 51 z I-LB+ see page 52 z I-CB see page 53 z DriveMonitor see page 58 z InteliMonitor see page 58 z InteliSupervisor see page 59 z WinScope see page 59 z DriveConfig see page 60

z 8 or 16 relays for ID-DCU (ID-RPU) binary outputs separation

z Each channel has both N.O. and N.C. contacts available

z LED state indication z see page 57

z Multi-controller and/or Remote display communication and/or IG-IB and/or I-LB+

z see page 51

z up to 4× I-AOUT8 see page 44 z up to 4× IGL-RA15 see page 46 z up to 4× IGS-PTM see page 47 z up to 4× IS-AIN8 see page 48 z up to 4× IS-BIN16/8 see page 49 z up to 2× I-RD-CAN see page 53 z up to 3× InteliVision 8 see page 54

Comm. modules and PC toolsCommunication interface ID-COMSpeed control modules ID-SCM, ID-SCM1

Relay board I-RB8 / I-RB16Extension modules and rem. displ.Configurable PLC functions

37

Page 12: Co Map Product Guide Drive Power Controllers

Inte

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CU

Mar

ine

E N G I N E C O N T R O L L E R S / M A R I N E

The InteliDrive DCU Marine is an engine controller designed specially to meet the demanding needs of the marine market, providing a high level of performance coupled with extensive communication capabilities and incorporating hardwired safety functions and primary/secondary power switching.

The controller is easily integrated into the ship’s control system and takes on board the full communication capability with electronic engines. ComAp developed this capability for their market leading gen-set controllers through the use of J1939 and redundant J1587 communication buses.

This engine specific approach enables InteliDrive DCU Marine to communicate fully with the engine’s Electronic Control Unit (ECU), delivering a greater range of values and most importantly delivering all diagnostic information in intelligible plain text, instead of potentially misleading cryptic codes or flashing lights.

The unit provides users with a highly flexible solution, featuring configurable inputs and outputs, allowing the controller to be customized to a particular application or requirement without complicated programming.

z Engine control, monitoring and protection z 14 binary inputs and outputs, 8 analog inputs z RS232/Modem/Modbus/Internet communication z Redundant module ID-RPU with hardwired safety functions activated in

backup mode z Switching between primary and secondary battery (with ID-RPU module) z Automatic switchover to backup mode in case of detection of main unit failure z Internal – configurable PLC functions z Graphical screen with icons and bar graphs z Event and time driven history record for backtracking z Different engine application support: Auxiliary, Emergency/Harbour, Propulsion z Clutch control for propulsion engines z Symmetrical load sharing for propulsion engines with J1939 (via CAN bus) z Extension modules for expandable number of Inputs/Outputs (connected via

CAN bus) z Slave panels for remote control available z Inputs/Outputs configuration z Configurable list of values that are read from J1939 bus z Support of redundant J1587 communication bus z Direct speed/load control via J1939 or J1587 buses z Diagnostic information from J1939 or J1587 displayed in plain intelligible text z Configurable Modbus and Modbus TCP support for easy integration into the

ship’s control system

Benefits

Features

MODULAR ENGINE CONTROLLER FOR MARINE APPLICATIONS

InteliDrive DCU Marine

z Integrated solution with hardwired safety functions – less wiring and components

z Full communication support of engines with ECU – simpler wiring, access to information from ECU via Modbus

z Event driven History record, easy backtracking and problem solving z Load sharing for propulsion engines – better utilization of power of installed

engines z Slave panel available – economical solution of remote control z Integrated clutch control – less wiring and components z Many types of communication – easy supervision and servicing z Perfect price/performance ratio z Type approval from 10 major certification societies

Approved by all major marine classification societies

Ship control systemsee page 84

TYPICAL APPLICATION:

38

Page 13: Co Map Product Guide Drive Power Controllers

Ferry boats

“When we upgraded our ship Flecha de Buenos Aires we chose InteliDrive for control, monitoring and engine protection. Our experience of using InteliDrive has been very positive due its high performance, versatility and the optional extensions that this equipment has as additional tools.

The controllers are easy and friendly to operate in their daily use and have been well accepted. It is with this confidence we are now using InteliDrive on our sister vessel Atlantic III to control and monitor four automated gen-sets.”

Raúl TavernelliVice-President and Technical Managerwww.ferrylineas.com.ar

Argentina

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z IG-IB see page 51 z I-LB+ see page 52 z I-CB see page 53 z DriveMonitor see page 58 z InteliMonitor see page 58 z InteliSupervisor see page 59 z WinScope see page 59 z DriveConfig see page 60

z 8 or 16 relays for ID-DCU (ID-RPU) binary outputs separation

z Each channel has both N.O. and N.C. contacts available

z LED state indication z see page 57

z Multi-controller and/or Remote display communication and/or IG-IB and/or I-LB+

z Redundancy line J1708/J1587 z see page 51

z up to 4× I-AOUT8 see page 44 z up to 4× IGL-RA15 see page 46 z up to 4× IGS-PTM see page 47 z up to 4× IS-AIN8 see page 48 z up to 4× IS-BIN16/8 see page 49 z up to 2× I-RD-CAN see page 53 z up to 3× InteliVision 8 see page 54

z Supervision of ID-DCU Marine in stand by mode

z Automatic back up mode activation if the main unit fails

z Hardwired safety functions in back up mode z 1 emergency stop normally opened z 5 shutdown channels with broken

wires detection z Fuel and Stop solenoids with broken

wires detection z Automatic switchover between primary and

secondary battery z Common alarm and Common

shutdown outputs z It is possible to use ID-SCM (see page 45)

when ID-RPU is not connected z see page 44

Comm. modules and PC toolsCommunication interface ID-COMRedundant power module ID-RPU

Relay board I-RB8 / I-RB16Extension modules and rem. displ.

PC MODEM

ID-DCU Marine BINARY INPUTS

CONFIGURABLE

BINARY OUTPUTS

CONFIGURABLE

RS 232C

INTERFACE

ID-RPU

PRIMARY BATTERY A

SECONDARY BATTERY B

WRN SD

I-RB16

NO, NC

CONTACT

16

2

14

14 POWER SUPPLY

8 TO 36 VDC + -

ID-COM

REDUNDANCY

LINE

CAN1

SUPPLY CAN2

IG-IB

I-RD-CAN

IS-AIN8

IS-BIN16/8

I-AOUT8

IGS-PTM

IGL-RA15

I-CB/XX

INTELIVISION 8

INTELIVISION 8

ECU

ANALOG INPUTS

CONFIGURABLE

Stop Solenoid

Fuel Solenoid

Shut Down

RPM

8

6

I-LB+

DIESEL/GAS ENGINE

Starter

RPM

J1939REDUNDANCY J1708/J1587

Values + Fault Codes

Start/Stop + Speed Request

Requested Speed

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Page 14: Co Map Product Guide Drive Power Controllers

Inte

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ob

ileO F F - R O A D M A C H I N E R Y C O N T R O L L E R S

z J1939 support with Input/Output configuration z Engine measurement and control by sensors and actuators or via J1939 z Optional internal GSM+GPS modem z Internal – configurable PLC functions: Logical functions, Comparators

with delay or hysteresis, Analog switches, Mathematical functions, Linear interpolation, Filters, PID loops with analog or binary outputs, Counters, Timers, Delay functions

z 4 Binary inputs with detection of broken wire z 12 Binary bi-directional inputs for contacts switching z 8 Binary switches configurable as:

• Hi-side switches 3A with detection of broken wire• Low-side switches 3A• PWM switches 3A• Stepper motor driver

z 8 Binary Hi-side switches with max. current 3A and detection of broken wire z 8 Analog inputs configurable for industry standard sensors z 8 Analog inputs/outputs configurable as:

• voltage outputs compatible with hydraulic proportional control valves• 4–20 mA current output

z 2 Impulse inputs for rotary flowmeters z 4 Frequency inputs for RPM measurement z Running-hours meter, number of starts counter z RS485 communication line with Modbus z CAN-bus line for connection of external display z Operating temperature: –40 to +70°C z Supply voltage: 8–36 VDC continuously, 6 VDC for 1s z EMC compatibility: EN61000-6-1/2/3/4, SS4631503(PL4), IEC 255-3 z Vibration resistivity: IEC 60068-2-6, 10–58 Hz 0.15 mm, 58–150 Hz 2g, 58–150

Hz 10g z Functional safety according to IEC 61508 z Shock test: IEC 68-2-27 z Dust and water protection IP67 z InteliDrive Mobile Logger – option with extended History log up to

220.000 records

z Integrated solution, less wiring and components z Engine specific, plug and play support of engines with ECU – access to all

available values, without the need for programming z Designed specifically for harsh environment – trouble free operation in

all conditions z Built-in Event & Performance Log – easy troubleshooting and warranty

claim handling z Remote monitoring support – reduced call-out costs of service engineers z Fleet management program with GPS localization of supervised

machines available z History log out – monitoring of wide range of parameters

Benefits

Features

The InteliDrive Mobile is a highly flexible sophisticated mobile electronic controller, which features outstanding control, monitoring and protection for diesel and gas engines as well as driven technology. The new controller offers range of specific functions suitable for mobile applications as hydraulic system control, communication with sensors and operational devices control.

Most commonly, these tailored applications meet the specific control requirements of mobile hydraulics, engine driven compressors and pumps.

InteliDrive Mobile has been specially designed for harsh environments where mobile machinery is typically used. The unit construction features a fully environmentally sealed enclosure and connector, vibration and EMC robustness along with a wide temperature operating range.

InteliDrive Mobile can communicate via standard and proprietary CAN J1939 communication protocols to a wide range of EFI engines, which include Caterpillar, Cummins, Detroit Diesel, Deutz, GM, Iveco, Isuzu, John Deere, MAN, MTU, Perkins, Scania, Sisu, Volvo Penta and others.

The set of PLC (analog and binary) functions is available in the standard software for control of driven technology. Predefined highly flexible functional blocks enable to create a control algorithm without the need for complex programming. CAN-bus and RS485 communication lines together with optional internal GSM modem and GPS module give perfect overview of system status to both local operator and technician in remote monitoring center.

Wheel loadersee page 86

Forwardersee page 87

Crushersee page 88

TYPICAL APPLICATION:

InteliDrive MobileELECTRONIC CONTROLLER FOR MOBILE APPLICATIONS

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Page 15: Co Map Product Guide Drive Power Controllers

Assorted Applications

z Agricultural machines z Construction machinery z Cranes z Fire-fighting equipment z Forestry machines z Maintenance equipment z Material handling z Military z Mining z Municipal vehicles

OF

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AC

HIN

ER

Y C

ON

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RS

z 8“ TFT z 800 × 600 pixels z 289,5 × 186 × 40 mm

z 6,5“ VGA z 640 × 480 pixels z 203,5 × 162,5 × 74,7 mm

z 4,25“ FTSN z 160 × 128 pixels z 110 × 110 × 38,5 mm

Various displays available

DISPLAY

INTELIDRIVE

MOBILE

DISPLAY

DISPLAY

CAN1 J1939

FOOTPEDAL

JOYSTICK

InteliDrive Mobile

CAN2

8x ANALOG INPUTS

GSM + GPS

MODULE

RS 485

SWITCHES

MODBUS

1x AO 1x D+

+

POWER SUPPLY

8 TO 36 VDC

16x BINARY

OUTPUTS

8x A/PWM O4x FREQ I

2x IMP I

ECU

16x BINARY INPUTS

Speed Governor

Fuel Solenoid

Preexcitation

DIESE ENGINEL

Starter

HYDRAULIC PUMPRPM

Values + Fault Codes

J1939Start/Stop – Speed Request

L V LCONTRO A VES

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Page 16: Co Map Product Guide Drive Power Controllers

F U N C T I O N O V E R V I E W O F I D C O N T R O L L E R S

InteliDrive Lite InteliDrive DCU Industrial InteliDrive DCU Marine InteliDrive Mobile

Binary inputs 6 + 1 RPM 14 + 1 RPM 14 + 1 RPM 16× Digital inputs (4 BW

detection)

4× Frequency inputs

2× Impulse inputs

Total binary inputs (with

additional modules)

14× 78× 78× 32× in master – slave

configuration

Binary outputs 6× 14× 14× Type A: 8× Hi-side 3 A switches

with BW detection

Type B: 8× 3 A switches

configurable as:

• Hi-side switches 3 A with

detection of broken wire

• Low-side switches 3 A

• PWM switches 3 A

• Stepper motor drive

Total binary outputs (with

additional modules)

14× + 15× (IGL-RA15) 78× 78× 32× in master – slave

configuration

Analog inputs 3× Configurable

(VDO, ohm, mA)

8× Configurable

(VDO, V, ohm, mA, thermo

coupler, PT100)

8× Configurable

(VDO, V, ohm, mA, thermo

coupler, PT100)

8 –16× configurable

(0 – 5 V, 0 – 20 mA, 0 – 24 V,

0 – 2500 Ohm, PT1000)

Total analog inputs (with

additional modules)

3× + 4× (IL-NT AIO) 40× 40× 16 – 32× in master – slave

configuration

Analog outputs On external modules

(1× IL-NT AIO or 8× IL-NT AOUT8)

On external modules On external modules 0 – 8× configurable

(voltage 0 – 75% Ubat or 0 – 10 V

or current 0 – 20 mA)

Total analog outputs (with

additional modules)

8× 32× 32× 0 – 16× in master – slave

configuration

External communication

modules

IB-Lite IG-IB, I-CB, I-LB+, I-CR IG-IB, I-CB, I-LB+, I-CR —

Modem External External External Internal (Option)

GPS No No No Internal (Option)

Communication interfaces 1× CAN, 1× RS232, 1× RS485,

1× USB

2× CAN, 1× RS232 2× CAN, 1× RS232, 1× J1708 2× CAN, 1× RS485

ECU values Fix set Configurable Configurable Configurable

ECU – fault codes Displays text or/and numeric

codes

Displays text or/and numeric

codes

Displays text or/and numeric

codes

Displays text or/and numeric

codes

Displays Graphic back-lit LCD display

128× 64

Graphic back-lit LCD display

128× 64

Graphic back-lit LCD display

128× 64

External: 4,25" / 6,5" / 8"

PLC – programmable

functions

Yes Yes Yes Yes

PC – tools LiteEdit DriveMonitor, InteliMonitor,

DriveConfig

DriveMonitor, InteliMonitor,

DriveConfig

DriveMonitor,

DriveConfig

IP Front panel IP 65

Rear side IP 20

Front panel IP 65

Rear side IP 20

Front panel IP 65

Rear side IP 20

IP 67

Engine network capability Single engine Up to 32 engines Up to 32 engines Single engine

History log out Yes Yes Yes Yes

42

Page 17: Co Map Product Guide Drive Power Controllers

About ComAp

91

Page 18: Co Map Product Guide Drive Power Controllers

Excellent and reliable product solutions

ComAp specializes in creating electronic control and

management solutions for use in the power generation

industries and drive power markets. Our portfolio of

products, software and accessories is designed to support

emergency power, standby power generation and engine

driven applications all over the world. We also work closely

with our customers to develop unique customized and turn

key solutions for ordinary and extraordinary applications

delivering high standards of excellence on every project.

ComAp products

represent some of the

most reliable solutions

on the market today.

Every component and

product undergoes the

most rigorous standards

during manufacture,

with every stage being

undertaken in accordance

with international ISO

9001 certification. Our

products are backed

with the approvals from

92

ComAp

ComAp is a dynamic international company with a solid reputation for delivering innovative electronic solutions to the power generation, industrial engine and equipment markets. By providing customers with state-of-the-art products, ComAp has built a name for delivering excellent reliability and good value.

major Marine Certification Societies. Accreditation at the

highest-level breeds confidence, and every ComAp product

is supplied with an appropriate warranty and after-sales

support for complete peace of mind.

People make the difference

ComAp‘s key strengths are flexibility, experience,

knowledge and enthusiasm. This blend of values defines

our personality and gives you the assurance of a truly

honest and positive relationship. By supporting our

people, investing in their development and encouraging

creativity, our teams work hard to find new opportunities,

technologies and solutions that enable us to successfully

help our customers solve their problems effectively.

At ComAp, we believe passionately in the importance

of continuously developing new technology along with

forward thinking software and hardware to maintain the

enviable position as worldwide leader in communication

and control for power generation and drive power

applications.

Page 19: Co Map Product Guide Drive Power Controllers

At the heart of this process

is a strong desire to

exceed our customers’

expectations by finding

outstanding solutions for

them and drawing upon the

company’s most valuable

asset – people. Over 80 %

of ComAp employees are

graduates with specialized

electronic and programming

knowledge appropriate to

the innovative development

of market-orientated

engine management

systems. This unique

know-how is matched

by ComAp’s significant

investment at every stage of the research and development

process, resulting in the creation of leading edge modern

development facilities. ComAp consistently set high

standards, reflected by our achievement in the ‘Best

Employers Study in the Czech Republic‘ (conducted by

Hewitt Associates), where we were awarded first place in

2008 following our consecutive third places in both 2006

and 2007.

ComAp Systems

ComAp’s expertise extends beyond innovative controllers

to include a range of subsidiary businesses specializing

in related services including bi-fuel conversions, power

energy systems solutions and gas engine management.

These subsidiaries are located in key strategic regions

around the world ensuring our customers benefit from

local capability coupled with global reach. Most of them are

named ComAp Systems and more information is available

on each business at www.comapsystems.com.

93

Key Milestones

1991Establishment of ComAp.

1993Successful commissioning of four

Gen-set Control Systems made by ComAp on

Mediterranean islands.

1994MX controller, the second generation of

ComAp’s gen-set control systems, was

launched.

1996PX, the revolutionary gen-set controller

with configurable input and outputs, was

developed.

1999The strategic co-operation with HuegliTech

Company significantly increased our

distribution network.

2000InteliGen, the first member of the Inteli family

and flagship of our gen-set control systems,

was released.

2001ComAp Ltd. – 100 % UK based ComAp

subsidiary was established close to Bristol.

2002InteliSys, our top end product dedicated to

CHP and large engine control applications, was

released. New mid-range product InteliLite was

launched for AMF and MRS applications.

2004InteliDrive controller for non gen-set, engine

driven applications was released.

2006ComAp LLC – ComAp subsidiary to promote

products in the USA and Canada.

2007InteliVision – the first color display unit in

power generation field.

2008InteliCompact – controller for simple

paralleling gensets.

Page 20: Co Map Product Guide Drive Power Controllers

94

Professional partnerships

ComAp products are directly available in more than 60 countries,

spanning almost every continent in the world. Through our

professional and highly dedicated global distributor network we

can satisfy customers’ needs, however challenging.

Each ComAp distributor is carefully selected for their

professionalism, product expertise and recognized quality

standards and accreditation, and as such can advise customers

on any matter relating to ComAp products and their applications.

For detail information about the distributors, please visit www.comap.cz/distributors

Algeria HUEGLI TECH FRANCE www.huegli-tech-france.fr

Argentina SERVINTEL INTERNATIONAL S.A. www.servintel.com.ar

Australia GREENBIRD TECHNOLOGY www.greenbird.com.au

Austria HUEGLI TECH AG (LTD) www.huegli-tech.com

Bangladesh MADHURA INTERNATIONALwww.madhura.net

Bosnia and Herzegovina

KOCH D.O.O. www.koch.ba

Brazil SERVINTEL INTERNATIONAL S.A www.servintel.com.ar

Canada COMAP LLC www.comapllc.com

Chile SERVINTEL INTERNATIONAL S.A. www.servintel.com.ar

China JONES ENGINEERING CO., LTD. www.jones.com.hk

Costa Rica PROPACE INGENIERIA, S.A www.propace.net

Croatia KONTROLNI SISTEMI D.O.O. www.kontrolni-sistemi.hr

Denmark TECHNOFLEX www.technoflex.dk

Ecuador MECANO EQUIPOS S.A. e-mail: [email protected]

Egypt POWER FOR CONTRACTING & ELECTRO. www.elmotahdagroup.com

Faroe Islands TECHNOFLEX www.technoflex.dk

Finland TAPIMEC OY www.tapimec.fi

France HUEGLI TECH FRANCE www.huegli-tech-france.fr

Germany SCANDIESEL GMBH www.scandiesel.de

Greece ALFA-SIGMA LTD www.sapounas.gr

Greenland TECHNOFLEX www.technoflex.dk

Hong Kong JONES ENGINEERING CO., LTD. www.jones.com.hk

India MADHURA INTERNATIONAL www.madhura.net

Indonesia HUEGLI TECH ASIA PTE LTD www.huegli-tech.com

Iraq SPEED ELECTRO e-mail: [email protected]

Ireland INDUSTRIAL POWER UNITS LTD. www.ipu.co.uk

Israel GENERKAL INDUSTRIES LTD. www.generkal.co.il

Italy BIMOTOR S.R.L. www.bimotor.it

Lebanon JABBOUR DATAKOM S.A.R.L. www.jabbourpower.com

Macedonia KOCH D.O.O. www.koch.ba

Malaysia HUEGLI TECH ASIA PTE LTD www.huegli-tech.com

Mexico DUPONT ELEKTRIC MEXICO, SA DE CV www.dwppon.com

Netherlands CONTROLIN BV www.controlin.nl

New Zealand GREENBIRD TECHNOLOGY www.greenbird.com.au

Nigeria MIKANO INTERNATIONAL LIMITED www.mikano-intl.com

Norway INDUSTRIMARIN AS www.industrimarin.com

Pakistan R.A. ENGINEERING & SERVICES www.raeng.com

Peru CROSLAND TÉCNICA S.A. www.crosland.com.pe

Philippines BLACKSTONE POWER & CONT. PHILS., INC. e-mail: [email protected]

Romania SC. CG. CONFAUR SRL www.cgconfaur.ro

Russia HUEGLI TECH RUSSIA www.huegli-tech.com

Saudi Arabia BLACK BOX AUTOMATION & CONTROL www.blackboxcontrol.com

Serbia and Montenegro

KOCH D.O.O. www.koch.ba

Singapore HUEGLI TECH ASIA PTE LTD www.huegli-tech.com

South Africa FAR DIESEL POWER SERVICES CC www.fardiesel.com

South Korea BOO YOUNG CORPORATION e-mail: [email protected]

Sri Lanka MADHURA INTERNATIONALwww.madhura.net

Sweden INDUSTRIMARIN AB www.industrimarin.com

Switzerland HUEGLI TECH AG (LTD) www.huegli-tech.com

Taiwan ARITH COMPANY LTD. www.arith.com.tw

Thailand DAVEN CO., LTD. e-mail: [email protected]

Tunisia GAM-GÉNÉRAL DES APPLICATIONS MÉC. www.gam.com.tn

Turkey BETEX ENGINEERING IMPORT & EXPORT www.betex.com.tr

United Arab Emirates

BLACK BOX AUTOMATION & CONTROL www.blackboxcontrol.com

United Arab Emirates

DORNA SANAT MEHR www.dornamehr.com

United Kingdom

INDUSTRIAL POWER UNITS LTD. www.ipu.co.uk

United States

COMAP LLC www.comapllc.com

Uruguay SERVINTEL INTERNATIONAL S.A. www.servintel.com.ar

Vietnam HUEGLI TECH REPRESENTATIVE OFFICE www.huegli-tech.com

Page 21: Co Map Product Guide Drive Power Controllers

These pictograms are designed to help you visually associate

which Accessories and PC tools are suitable for use with

which controllers.

We have also provided both the full product names and their

abbreviated shorter names to help you recognize and identify

the products more easily.

If you look throughout the brochure you will see these icons

appearing next to the relevant or associated product.

A-Z Page Index

Product name Page

DriveConfig 60

DriveMonitor 58

EP250 64

EP300 64

GenConfig 60

I-AOUT8 44

IB-Lite 50

I-CB 53

I-CR 50

ID-COM 51

ID-RPU 44

ID-SCM 45

ID-SCM1 45

IG-AVRi 57

IG-Display LT GC 56

IG-IB 51

IG-IOM 46

IGL-RA15 46

IG-NTC 400Hz LT GC 26

IGS-PTM 47

I-LBA 57

I-LB+ 52

IL-NT AIO 48

IL-NT AOUT8 48

IL-NT BIO8 48

IL-NT RS232 52

IL-NT RS232-485 52

IL-NT S-USB 52

InteliATSNT 8

Full name Short name Pictogram

InteliATSNT IA-NT

InteliLiteNT IL-NT

InteliCompactNT IC-NT

MainsCompactNT MC-NT

InteliGenNT IG-NT

InteliSysNT IS-NT

InteliGenNT and InteliSysNT IG-NT/IS-NT

InteliMainsNT IM-NT

InteliDrive Lite ID-Lite

InteliDrive ID

InteliVision 8 IV8 —

Product name Page

InteliCompactNT MINT 16

InteliCompactNT SPtM 14

InteliDrive DCU Industrial 36

InteliDrive DCU Marine 38

InteliDrive Lite 34

InteliDrive Mobile 40

InteliGenNT 20

InteliGenNT GeCon 28

InteliLiteNT AMF 12

InteliLiteNT MRS 10

InteliMainsNT 24

InteliMonitor 58

InteliProtec 63

InteliSupervisor 59

InteliSysNT 22

InteliVision 8 54

I-RB 57

I-RD-CAN 53

IS-AIN8 48

IS-BIN16/8 49

IS-Display 56

LiteEdit 61

MainsCompactNT 18

MainsPro 62

MultiKit 57

NT-Converter 49

StarterKit 57

WinScope 59

Pictograms and short names

95

Page 22: Co Map Product Guide Drive Power Controllers

ComAp, spol. s r. o.

Kundratka 2359/17 • 180 00 Praha 8 • Czech Republic

Phone: + 420 246 012 111 • Fax: + 420 266 316 647

[email protected] • www.comap.cz

Manufacturer

Local Distributor / Partner

© ComAp. 2010-01/CPCEPRGU. All rights reserved.

Specifications in this Product Guide are subject to change without notice.

Customer satisfaction is our mission. We continuously develop the best people to succeed in our mission.

We are looking forward to your visit.