coatings event presentation 4 - malcolm morris, sherwin ... · coatings event presentation 4 -...
TRANSCRIPT
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Module 4 v3.0
Surface and Humidity Tolerant Epoxy
Technology
This advanced technology provides a cost-effective solution with
outstanding durability and long-term performance.
Find out how this technology performs over hydro-blasted
surfaces, in damp environmental conditions and still delivers
edge retention and excellent adhesion.
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Dura-Plate 301
An innovative solvent-free anti corrosive
epoxy, formulated for application over
marginally prepared surfaces.
Dura-Plate 301 has the world’s only IMO
PSPC specific approval for use over UHP
water jetting.
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The Dura-Plate 301 Vision
Environment
Performance
Safety
Cost
Surface preparation flexibility (dry & wet)
Solvent-free coatings
Surface & humidity
tolerance
Edge retention
New Needs New Trends
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Key features
Moisture tolerant solvent free epoxy
97±3% v.s.
Low VOC (<150)
No relative humidity restrictions
No dew point restrictions
Compatible with UHP water jetting
Edge retentive (>70%)
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Application features
No surface profile requirements
Wet surface tolerance
Flash rust tolerance
Atmospheric & Immersion service
Up to three hour pot life
Standard airless spray application
Brush and roller application
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Performance features
Very high adhesion (up to 25 MPa)
Compatible with Cathodic Protection
For atmospheric (120°C) and immersion
service (60°C)
Sea water, fresh water, crude and
common refined products
20 years service life immersion (ballast tanks)
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Performance Evidence
IMO PSP Type Approval ABS, Germanischer Lloyds, Lloyds Register, DNV
MIL-PRF23236C Qualified, Type VII Class 7 (seawater ballast tanks)
Class 15b (applicable over wet surfaces)
Class 17 (bilges)
PETROBRAS I-ET-3010.00-1300-140-PPC-002 Surface Tolerant Solvent Free Epoxy Paint for Wet Surfaces
ACQPA
SNCF
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Surface Tolerance
US Steel Tank Institute
Product of The Year 2009
Humidity & Flash Rust Tolerance
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High Adhesion
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Profile Tolerance
Standard UHS Coating
NAVSEA Standard Item 009-32
(Prime, Stripe, Topcoat)
Total Application Time 216 Hrs* Hydroblasted
Weld Seam
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Edge Retentive
Standard UHS Coating
NAVSEA Standard Item 009-32
(Prime, Stripe, Topcoat)
Total Application Time 216 Hrs*
74-100%
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Flexibility
Standard UHS Coating
NAVSEA Standard Item 009-32
(Prime, Stripe, Topcoat)
Total Application Time 216 Hrs*
Average Permanent
Elongation 5.5%
NACE RP0394-2002, @ 475-550 microns
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IMO PSPC Testing
Photos from independent lab test report
over UHP water jetted steel plates
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Supporting Data
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Field Evidence
Crude Oil Tank after 5 years service
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Field Evidence
FPSO external hull after 4 years service
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Field Evidence
FPSO ballast tank after 4 years service
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Field Evidence
Letter of Recommendation from
Transocean D534
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Field Evidence
Aker Smart 1
•UHP water jetting
•Dura-Plate 301 system
•Pull off adhesion 2850psi
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Field Evidence
BP Thunderhorse
•Night application
•UHP water jetting
•Dura-Plate 301 system
Photo c/o Ken Judice Jr’s article, Coatings & Linings, Feb’07
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Field Evidence
FPSO Conversion
•3 days continuous blasting
•Wash & paint in one go
•Dura-Plate 301 system
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Field Evidence
External Hull
•Night application
•Over flash rust
•Dura-Plate 301 system
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The Solution
Dura-Plate 301
Save time
Improve performance
Lower environmental impact
Safer application
Reduced Costs
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The Series
Dura-Plate 301K
Ultra high Surface & Humidity Tolerant primer
Applies from 15°C
NEW Dura-Plate 301W
Ultra high Surface & Humidity Tolerant primer
Winter grade version
Low temperature curing down to -5°C
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Application
Can be applied without dew point restrictions over
wet steel surfaces
Can be applied over steel prepared by hydro-
blasting, grit blasting or mechanical tooling
Surface Prep Standard
Abrasive Blasting Sa2 ISO 8501-1:2007 (SSPC-SP6/NACE 3)
Hydroblasting WJ-2M (SSPC SP12 – VIS4(I) / NACE
Mechanically
Treated
ST3 ISO 8501-1:2007 (SSPC-SP3)
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Value Proposition
Features Benefits
Humidity Tolerant
• Reduced risk of failure associated with humidity levels
• Enables the use of UHP, thus reducing the environmental impact of abrasive use and disposal.
• No wet blast primer needed
• No dehumidification needed
• Extended painting window • Enables the use of UHP, thus reducing the health and safety hazards associated with abrasive blasting.
Surface Tolerant
• Excellent adhesion over flash rust, aged existing coatings and power tooled surfaces
Very high adhesion
• Extended durability. • Compatible with low
roughness profile.
• Reduces coating failure & need for rework on areas with low profile roughness
Compatible with UHP
water jetting
• Reduced risk of chloride contamination.
• Saves the need for abrasive blasting
Cold curing • Low temp application
down to -5°C (301W) • Extend coating season
Better Cleaner Saves Improves Performance Environment Costs & Time Safety
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Any Questions?
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S-W Portfolio
DURA-PLATE
301W Epigrip M922 Epigrip M922M Epigrip M902/5
VS % 97% (±3%) 83% (±4%) 83% (±4%) 75% (±4%)
Application Temp -5°C – 20°C >5°C >5°C >0°C
Performance
Surface Tolerant
Humidity Tolerant
(brush only)
(brush only)
Dew Point Limit No limit 3°C above
substrate
3°C above
substrate
3°C above
substrate
Film Build 100µm-300µm 200µm-1000µm 200µm-1000µm 75µm-150µm
DURA-PLATE 301W sits along existing Epigrip technology to complete our “good, better,
best” offer with a market leading low temperature curing, surface & humidity tolerant coating.