cochrane supply's 2016/2017 burner book | flame safeguard & burner boiler building controls...

www.cochr anesupply.com

CONTROLS FOR COMMERCIAL & INDUSTRIAL BURNER BOILER APPLICATIONS

BURNER BOOK

2016/2017

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Cochrane Supply & Engineering was founded in 1967 and is proud to be celebrating our 50th Anniversary come 2017! Cochrane Supply has grown into a multi-award-winning company and a Leading Industrial IoT and Building Controls Supplier. Cochrane Supply is pleased to continue to be your source of building controls products, technology, and information. Representing the industry’s top manufacturers, Cochrane Supply’s diverse product lines blend innovation and solutions for successful facility management when it comes to HVAC, security, refrigeration, lighting, and more.

Our customer-centric staff has been connecting integratedbuilding systems to the internet for more than 15 years, staying at the forefront of smart building controls solutions and leveraging the growing possibilities of the Internet of Things (IoT). Whether it’s a project for a new building, or a retrofit for a current one, Cochrane Supply is your source for information and building automation controls.

Proudly serving you with six convenient locations: Madison Heights (MI), Redford (MI), Grand Rapids (MI), Louisville (KY), Toledo (OH), and opening soon: Cleveland (OH)!

We invite you to save the date to celebrate our golden milestone with us as well as to attend Cochrane Supply’s bi-annual smart building conference on June 8th-9th, 2017. CONTROLS-CON will explore the latest technologies and possibilities of building controls and the Industrial Internet of Things during this fast-paced, education-packed conference at MotorCity Casino Hotel in Detroit, MI. Subscribe to conference news and updates at www.ControlsCon.com.

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Cochrane Supply is pleased to present the 2016/2017 Burner Book promotional event! Earn prizes for the purchase of Flame Safeguard products at any one of our counters November 1st, 2016 through February 28th, 2017.* FOR COUNTER ORDERS:

• Over $500.00, you will have your choice of a Cochrane Supply Hat (either a Camo Fleece Beanie or Camo Ball Cap), a Neck Gator, or a $5 Tim Hortons Gift Card.

• Over $1,000.00, you will have your choice of a Cochrane Supply Buck Bantam BBW Camo Pocket Knife or a $10 Lowes Gift Card.

• Over $1,500.00, you will have your choice of a Cochrane Supply Poly Fleece Camo Hoodie with Zippered Pockets or a $25 Visa Gift Card.

*For the order to qualify for the promotion, it will have to contain a Flame Safeguard Product and be purchased at a Cochrane Supply counter. Example of products that qualify: FSG Programmer, FSG Relay, Gas Valves, Pressure Switches, Amp Cards, Flame Sensors. Some prizes have limited quantities available and are while supplies last.

BURNER BOOK PROMOTIONTABLE OF CONTENTS

flame safeguard controlspg. 4-5

flame safeguardpg. 6-7

flame sensors pg. 8

combustion efficiency pg. 9

gas train controls pg. 10

gas valves pg. 11

gas pressure switches pg. 12

gas regulators & controls pg. 13-14

oil meters pg. 15

combustion analyzers pg. 16-17

line card pg. 18

cochrane tech services pg. 19


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programmer fsg relays

RM7890 Primary Controls Replaces RA890F,G,H, & Requires Q7800 Subbase & R78 Amplifiers

RM7890A1015 Automatic Primary RelayRM7890B1014 Automatic Primary Relay, Shutter DriveRM7890B1048 Enhanced Primary with VPS**

RM7895 Primary ControlsReplaces R7795A,B—R4795A,D & Requires Q7800 Subbase, R78A Amplifiers & ST Purge Cards

RM7895A1014 Intermittent Primary RelayRM7895B1013 Intermittent Primary Relay with Air Flow Switch CheckRM7895C1012 Interrupted Primary RelayRM7898A1000 Enhanced Primary with VPS**

RM7838A and B Semi-Automatic Primary ControlsReplaces R4138, Requires Q7800 Subbase, R78 Amplifiers & ST Purge Cards

RM7838A1014 Semi-Automatic Primary Relay with DisplayRM7838B1013 Enhanced Primary Relay with Display

RM7840 Programmer FSG Relay Replaces R4140 & Requires Q7800 Subbase, R78 Amplifiers, ST Purge Cards

RM7840E1016 Relay Module, 4-Wire Modulation, Proven High/Low Fire, ESP*RM7840G1014 Relay Module, 4-Wire Modulation, Proven Low FireRM7840L1018 Relay Module, 4-Wire Modulation, Proven High/Low FireRM7840M1017 Relay Module, On/Off, Proven Low FireRM7840L1075 Enhanced Programmer with Purge & VPS**

RM7800 Programmer FSG RelayReplaces BC7000 (includes keypad) & Requires Q7800 Subbase, R78 Amplifiers, ST Purge Cards

RM7800E1010 Relay Module with Keypad, 4-Wire Modulation, Proven High/Low Fire, ESP*RM7800G1018 Relay Module with Keypad, 4-Wire Modulation, Proven Low FireRM7800L1012 Relay Module with Keypad, 4-Wire Modulation, Proven High/Low FireRM7800M1011 Relay Module with Keypad, On/Off, Proven High/Low FireRM7800L1087 Enhanced Programmer with Keypad & VPS**

*ESP = Energy Savings Prepurge **VPS = Valve Proving System

honeywell

S7800A1142 Enhanced Keyboard

Allows for programming the VPS and post purge as well as configuring of S7830 expanded annun-ciator terminals to match user system drawings, providing a valuable troubleshooting aid. A “Call Service” business card alpha / numeric feature was also added, which is passcode protected.

S7999B System Display

The new S7999B system display allows you to commission the ControLinks Fuel Air Control System using touchscreen with four color graphics. This eliminates need for a laptop or PC for commissioning.

Diagnostic information can be accessed for ControLinks 7800 SERIES Controls using this display.

Compatible with:• ControLinks• 7800 Series• R7140 Burner Controls

SLATETM

Introducing the revolutionary integration of configurable safety and programmable logic in a single combustion equipment management platform.


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plug-in purge timer card

flame signal amplifiers

Q7800A1005 Universal Wiring Subbase, Panel MountingQ7800B1003 Universal Wiring Subbase, Wall Mounting

Use with RM7800, RM7840, RM7895, RM7838 Relay Modules

Part Number Prepurge TimingST7800A1005 2 secondsST7800A1013 7 secondsST7800A1021 10 secondsST7800A1039 30 secondsST7800A1047 40 secondsST7800A1054 60 secondsST7800A1062 90 secondsST7800A1070 2.5 minutesST7800A1088 4.0 minutesST7800A1096 6.0 minutesST7800A1104 9.0 minutesST7800A1112 12.0 minutesST7800A1120 15.0 minutesST7800A1138 22.0 minutesST7800A1146 30.0 minutes

R7847A1025 Green, Rectification, 0.8 to 1 Second Response TimeR7847A1033 Green, Rectification, 2 to 3 Second Response TimeR7847B1023 Green, Rectification, Dynamic AMPLI-CHECKtm 0.8 to 1 Second Response TimeR7847B1031 Green, Rectification, Dynamic AMPLI-CHECKtm 2 to 3 Second Response TimeR7847C1005 Purple, Ultraviolet, use with Purple-Peeper, Dynamic AMPLI-CHECKtm 2 to 3 Sec. Resp. TimeR7848A1008 Red, Infrared, 2 to 3 Second Response TimeR7849A1015 Purple, Ultraviolet, 0.8 to 1.0 Second Response TimeR7849A1023 Purple, Ultraviolet, use with Mini-Peeper, 2 to 3 Second Response TimeR7849B1013 Purple, Ultraviolet, use with Mini-Peeper, Dynamic AMPLI-CHECKtm 0.8 to 1 Sec. Resp. TimeR7849B1021 Purple, Ultraviolet, use with Mini-Peeper, 2 to 3 Second Response Time, Circuitry Self- TestR7851B1000 White, Ultraviolet, Dynamic AMPLI-CHECKtm, 2 to 3 Second Response timeR7852A1001 Red /White, Infrared, 2 to 3 Second, Response TimeR7861A1026 Purple, Ultraviolet, 2 to 3 Second Response Time used with C7061 DetectorR7886A1034 Blue, Ultraviolet, Dynamic SELF-CHECK, 0.8 to 1 Second Response Time, Adjustable SensitivityR7886A1001 Blue, Ultraviolet, Dynamic SELF-CHECK, 2 to 4 Second Response Time, Adjustable Sensitivity


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Micro M SeriesReplaces UVM, TFM, M Series II

ChassisMEC120 120VAC with Standard Plug-in Board

Programmer ModulesMEP100 Relight Operation, 10 Second, PTFIMEP230 Selectable Purge, PTFI Timing, Recycle or Non-Recycle Post Purge, Prove Air Open at Start

Amplifier ModulesMEUVI Ultraviolet, 0.8 Second Response TimeMEUV4 Ultraviolet, 3 Second Response TimeMERT1 Flame Rod, Photocell, 0.8 Second Response TimeMERT4 Flame Rod, Photocell, 3 Second Response Time

M-Series IIReplaces UVM & TFM

Chassis

MC120 120 VAC, StandardMC120R 120 VAC with Remote Reset Capability

Programmer Modules

MP100 Relight FunctionMP230 Selectable Recycle/Non-Recycle Function, Trial Flame Ignition and Purge Timing

Amplifier Modules

MAUV1 Ultraviolet, 2-4 Second Response TimeMAUV1T Ultraviolet, 0.8 Second Response TimeMART1 Flame Rod, 2-4 Second Response TimeMART1T Flame Rod, 0.8 Second Response Time

Subbases for Both Micro M and M-Series II

61-3060 Surface Mounting, Closed61-5042 Cabinet Mounting, Open

FREE FSG Relay Testing at any of our counters!

E110 Flame-Monitor Control

EP160 Programmer Module

60-1386-2 Closed Base

EIR1 Ultraviolet Amplifier Module


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programmer fsg relays

MicroM Replacement from old M-Series and M-Series II

Flame Monitor® Control

Chassis

E110 Standard, with Dust Cover & ScrewEB700 Replacement Chassis, without Dust Cover & ScrewED510 Display Module

Programmer Modules

EP160 30 Second Purge, 10 & 15 Second Trial for Ignition, 4 Second Response Time, Non-Recycle, ModulationEP260 30 Second Purge, 10 & 15 Second Trial for Ignition, 4 Second Response Time, Recycle, ModulationEP380 30 Second Purge, 5 & 10 Second Trial for Ignition, 4 Second Response Time, Recycle, On-OffEP390 90 Second Purge, 5 & 10 Second Trial for Ignition, 4 Second Response Time, Recycle, On-Off

Amplifier Modules

EUV1 Ultraviolet AmplifiersEIR1 Infrared Amplifier (High Sensitivity)ERT1 Flame Rod Amplifier

D & E Series Subbases

60-1386-2 Closed Base60-1466-2 Open Base

Modbus Communications

ED510 - Add a Display:• 2 Line x 16 Characters• LCD Display w/Keypad• For Programmers &

Primary Relays


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ultraviolet flame sensors

infrared flame sensors

For rectification flame sensing - can be used with Honeywell & Fireye amplifiers

Honeywell Part Number DescriptionC7027A1023 MiniPeeper, 0 to 215ºC7027A1031 MiniPeeper, 1/2” Mount, 8’ Lead Wire, -40 to 215ºC7027A1049 MiniPeeper, 1/2” Mount, 8’ Lead Wire, 1/2” NPT Conduit, 0 to 215ºC7027A1064 MiniPeeper, 1/2” Mount, 24’ Lead Wire, 1/2” NPT Conduit, -40 to 215ºC7027A1072 MiniPeeper, 1/2” Mount, 8’ Lead Wire, 1/2” NPT Conduit, -40 to 215ºC7927A1016 MiniPeeper, 1/2” NPT Mount, 48” Lead Wire, -40 to +200⁰C7035A1023 1” Mount, 6’ Lead Wire, Replaceable UV Tube, 0 to 250ºC7012E1104 3/4” NPT Mount, Dynamic Self-Check, 120VC7012E1146 3/4” NPT Mount, Dynamic Self-Check, 208VC7061A1012 3/4” NPT Mount, Dynamic Self-Check, 120V, Low Temp, -40 to 175º

FireyePart Number DescriptionUV1A6 1/2” NPT Mount, 6’ Lead Wire, Non-replaceable TubeUV2 3/8” NPT Mount, 3’ Lead Wire, Non-replaceable Tube45UV5-1009 1” NPT Mount, 8’ Lead Wire, Self-checking, Explosion Proof

Honeywell Part Number DescriptionC7915A1028 3/4” NPT Mount, 48” Lead Wire with Lead Sulfide Photocell, -20 to 125⁰

FireyePart Number Description48PT1-1003 1/2” NPT Straight Mount, 8’ Lead Wire, Older Style*48PT1-9003 1/2” NPT Angle Mount, 8’ Lead Wire, Older Style*48PT1-9007 1/2” NPT Angle Mount, 4’ Lead Wire, Older Style*48PT2-1003 1/2” NPT Straight Mount, 8’ Lead Wire48PT2-1007 1/2” NPT Straight Mount, 4’ Lead Wire48PT2-9003 1/2” NPT Angle Mount, 8’ Lead Wire48PT2-9007 1/2” NPT Angle Mount, 4’ Lead Wire

*Older Style - P-Series Controls (e.g. 28FJ8, 29RF5)

A "I" PORT

B 45 "I" PORT

D 45 RIGHT HAND "ELL"

E 45 LEFT HAND "ELL"

H 45 "T" PORT

G 45 "Y" PORT

F "T" PORT

M5007

1 NOTE THAT GROUND PRONG IS CUT OFF CLOSE TO BASE.

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Pilot Tip Styles

Q179C

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Yfireye nexus combustion efficiency system

T775 boiler control

The T775 boiler model offers features including dedicated pump output, staging for up to 12 relays, digital output alarm, pump exercise, pump pre-purge and post-purge, warm weather shut-down, built-in scheduler, displayed run time and more. With a single control, you can handle multi-boiler applications.

T775P2003 Special Boiler w/ResetT775L2007 Stage Sequencer w/Reset OptionT775S2008 Relay Expansion Module

Reset Models with Simplified SetupReset Programming has never been easier. Simply enter the high and low control temperatures and the corresponding high and low outdoor temperatures, and you’re done. As your outside temperature gets colder, the setpoint temperature automatically adjusts to save energy.

PPC4000The PPC4000 is an electronic parallel positioning and O2 trim combustion control system built into a compact, flexible user-configurable package. This controller will support sequencing/lead lag and up to 10 servo motors.

NXD410 Keypad DisplayThe NXD410 is a full text based LCD display. 15 keys including fast access one push keys provide information at a glance.

Servo MotorsThree servo motor sizes are available for the PPC4000. High accuracy 0.1 degree over 90 degrees resolution.

O2 ProbeFireye’s oxygen probe provides stack temperature and oxygen measurement. Available in 3 lengths with a low cost replaceable sensor. Oxygen trim automatically and continuously compensates for all the variables that affect efficient combustion.

BurnerLogix YBurnerLogix Y Control, directly compatible with PPC4000, provides flame safeguard and simplified operation for single point applications. Burner-Logix is a small and compact package filled with big features and huge benefits.

fireye flame scanners

UV1A6 UV Scanner, 1/2” NPT Connector, 6 ft. Cable45UV5-1009 UV Self-Check Scanner, 1” NPT, 120 VAC Shutter; Use with 72DUVS4, 72DUVS1T, EUVS4, MicroM, FlameWorx II 65UV5-1004 UV, Integrated Flame Scanner, 24 VDC, 1” NPT, 4 Sec FFRT w/ 4-20 mA; FM Approved48PT2-9003 Infrared Scanner, 8’, 90 Degree Head, D-Series, E-Series, MicroM95DSS3-1 InSight II Flame Scanner, Dual Detector (IR and UV) with Quick Disconnect; NEMA 4X, FM, UL/c Approved; Use 59-546-xx and 59-547-xx Cables; Requires 95DISP-1 or 95WIDISP-2

PPC4000

NXD410

FX04, FX20, FX50

YP110 NXCESO2


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V48/V88 - diaphragm gas valves older replacement parts

Can be mounted on V5097 Valve


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Shydramotor gas valves

vent valves

older replacement parts

solenoid valves

The normally-closed aluminum body valves provide main line gas shutoff and control for boilers, furnaces and ovens. Also with flanged cast iron body for pipe sizes up to 6”.

The normally-closed gas valves are used for pilot or main gas shutoff applications. Actuator and valve assemblies - 120V.

2-Way, Normally Open, 120V

Act uat ors AHD Ser ies Act uat ors have been replaced wit h t he E Ser ies. The Valve body must be changed as t he new st yle will not fit on t he old body st yle . AH2E102A4 On/Off Slow Opening AH2E112A4 On/Off Fast Opening AH2E112S On/Off, Fast Open, Proof of Closure AH4E112S4 Hi/Low/Off, Fast Open, Proof of Closure AH4E112A4 Hi/Low/Off, Fast Open AH8E112A4 Modula�ng

Valves - Standard for On-Off Applica�ons V710EBS 3/4” V710FBS 1” V710GBS 1-1/4” V710HBS 1-1/2” V710JBS 2” V710KBS 2-1/2” V710LBS3” V710NBF 4”

AH/V710 K3A

Don’t see what you’re looking for? Call your local branch or email us at [email protected] to check our inventory!


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single gas pressure switches

double gas pressure switches

air differential vacuum pressure switches

Maximum Pressure: 15 PSI, Ambient Temperature: -40º to 170ºF



HGP-G/LGP-G

HGP-AReplacements still available

HLGP-A


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selectra - gas flame modulation system

lever acting regulators balance valve regulators

Operating inlet pressure certified up to 2 psi, 8” wc, come with 7” to 11” wc spring

Operating pressure up to 10 psi, outlet pressure 1” wc to 42” wc, comes with 3” to 6” wc

For use with direct fired burners - standard temperature adjustment range 55º to 90ºF, capacities to 30,000,000 BTU/H

325-3LISA Certified for 2 psi (LP)

and 5 psi (natural)

12A09Automatic vent limiting

device for use with #325 Regulators


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schlumberger quick selection guide

1) Choose regulator type by inlet PSI and SCFH capacityFlow CFH of Natural Gas at 2 psi Inlet, 7” WC Outlet

Flow CFH of Natural Gas at 5 psi Inlet, 7” WC Outlet

2) Choose spring based on output PSISpring Selection Guide

3) Decide on Pipe Size

B42R• 1/2” to 1-1/4”• Inlet to 125 psi• Outlet “ WC to 2 psi• 5 psi with HP version

B31R• 3/4” to 1-1/4”• Inlet to 125 psi• Outlet “ WC• 2 psi with HP version

B34SR• 1-1/4” to 2”• Inlet to 125 psi• Outlet “ WC• 2 psi with HP version

B34R• 1-1/4” to 2” NPT• 2” Flg, 3” Flg• Inlet to 125 psi• Outlet from “ WC to 5 psi

B38R• 2” NPT• 2” Flg, 3” Flg• Inlet to 125 psi• Outlet from “ WC to 5 psi• Special 2-1/2” vent


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Elster Industrial Oil & Fuel MetersHigh precision piston meters for heating oil, diesel or gasoline. 1/8” to 2” pipe sizes with pulse outputs and connects NPT tailpieces or flanges.

Elster 4 Size 1/8” Elster 8 Size 1/4”

Elster 15 Size 1/2”Elster 20 Size 3/4”Elster 25 Size 1”

Elster 40 Size 1-1/2” Elster 50 Size 2”


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testo combustion analyzer guide


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bacharach combustion analyzers

All Bacharach analyzers use O2 sensors to measure oxygen directly. An O2 test is more reliable than a carbon dioxide test for providing better accuracy and efficiency. Here’s why: Changes in O2 concentrations are much larger and easier to read than the relative change in CO2 for a given change in excess air and results are less sensitive to variations in the chemical composition of the fuel. Oxygen measurements go to zero when combustion is perfect or when the process is using excess fuel, but O2 rises when combustion is running on the preferred excess air side of the process. CO2 readings can be the same on both the excess fuel and excess air sides of the combustion process. It is only possible to determine what the CO2 measurement is telling you by making extra adjustments to the appliance and analyzer, which cost the technician more time and money. Adjusting to the wrong CO2 reading wastes fuel, produces more CO, costs time and increases risk. While oxygen sensors have a shorter life than CO2 sensors, the accuracy and time savings is well worth it in the long run.

Bacharach PCA3 Portable Combustion Analyzer

Measures & Displays:• Stack Temperature• Primary Air Temperature Draft

Measures Four Gases Simultaneously:• Standard - O2, CO• Optional - CO (high), NO, NO2 & SO2

24-8350 PCA3 Combustion Analyzer with O2 & CO24-8351 PCA3 Combustion Analyzer with O2, CO, NO24-8355 PCA3 Combustion Analyzer with O2, CO, NO, SO224-0788 Replacement O2 Sensor24-0789 Replacement CO Sensor24-0881 Replacement NO Sensor24-0998 Replacement SO2 Sensor

Smart Sensors:• Field Replaceable• Pre-Calibrated• Easy Access• Quick and Accurate Response

e instruments emissions analyzers

E Instruments Portable Combustion Gas & Emissions Analyzers

E1500 Includes up to Two Gas Sensors: O2 and COE4500 Includes up to Four Gas Sensors: O2, CO, NO, NO2, SO2, CxHy

Features Include the Following:• Gas Sensors are Pre-Calibrated and Field Replaceable• Full-Color Graphic Display Screen• Automatic Data Saving


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SOFTWARE SUPPORT

Cochrane’s Software Support Services team has the extensive technical knowledge to provide support and development for a wide variety of hardware and software manufacturers. Services include a support ticket management system, software downloads, a knowledge base of articles and tutorials, announcements to keep you up-to-date with new releases, and more.

TRAINING NEAR YOU

Cochrane Tech Services is dedicated to developing expert Systems Integrators. Through our comprehensive, world-class training programs, you will gain the knowledge you need to succeed. Many of our training classes can be customized and held at your site or in our training facilities—whichever meets your needs. View our training calendar at www.cochranetechservices.com to register for one or more of these upcoming courses:

• Honeywell ControLinks Seminar• Fireye Nexus Seminar• NiagaraAX & HVAC Controls Boot Camp• Combustion Theory Seminar• Niagara 4 Technical Certification• Honeywell Spyder Training• Johnson FX-PCG Systems Engineering

Please note that classes fill fast at our multiple training locations-sign up today!

PROUDLY OFFERING WORLD-CLASS TRAINING AND SUPPORT

www.cochr anesupply.com

HEADQUARTERS30303 Stephenson Hwy

Madison Heights, MI 48071(800) 482-4894

WESTERN MICHIGAN 2430 Turner Ave NW

Grand Rapids, MI 49544(800) 306-5104

NORTHWEST OHIO14 South Superior St

Toledo, OH 43604(419) 243-1711

NE OHIO COMING SOON! 1503 Brookpark Rd

Cleveland, OH 44109(216) 465-3595

NORTHERN KENTUCKY11501 Plantside Dr, Ste 1

Louisville, KY 40299(502) 208-3640

SOUTHWEST DETROIT25345 Plymouth RdRedford, MI 48239(313) 387-3025