coil feed catalog sankyo
DESCRIPTION
Catalog SankyoTRANSCRIPT
-
GRIPPER FEEDS ROLL FEEDS
LOOP CONTROLLERS
UNCOILER
DRIVE SYSTEMS
Variax Variax Product Guide
-
Features of each product
VARIAX is a generic name for high performance, high-speed press feeds and relatedproducts and systems. With a goal to meet different requirements in the pressindustry, we combined the latest know-how with an innovative product concept basedon Sankyos unique cam technology. These feeds use our roller gear cam in the driveto create the worlds fastest feeds from Sankyos original motion curve and drivemechanism. In addition, with their excellent operability and user-friendliness, includingeasy parameter adjustments such as feed length, material thickness, grip force and rollparallelism, these press feeds play an active role in press rooms throughout the world.
Thin plate Wire materialsMaterials with different shapes
High-speedfeed
Rapid stroke Material width
LineupVG15H, VG20H, VG25, VG50, VG75, VG100, VG120W
LineupVGX30,VGX60,VGX100,VGX350
GripperCam drivensystem
Feeder
GripperCam drivensystem
2
plate work, battery,needle bearing, electronic components, wire materials,TAB tape,paper tape,Laminate film,Flexible substrate, heatsink,spring parts,button battery,etc.
max.2000spm
max.90m/min
max.420mm
connector,lead frame,wire materials,different material shapes, films, etc.
Primary performance Conformable material shapes
max.3600spm
max.30m/min
max.250mm
Primary performance Conformable material shapes
VG seriesFine feed with a soft touch. Reliable, high-speed gripper gives excellant results.
New type grip feed with adjustable release timing using a dial.
VGX seriesFeeder
Feeder
-
Lineup V76, V127W, V230W FeederSector Roll
Lineup VSC70, VSC150, VSC400 Loop Controller / Straightener
Lineup VLC50, VLC150, VLC400 Loop Controller
Loop Controller
Cam drivensystem
ServoFeeder
Roll
3
V series
max.1500spm
max.90m/min
max.370mm
chain,motor core,rotor coil, clutch plate, spring parts, bearing retainer etc.
Primary performance Conformable material shapes
Cam type roll feed for high-speed and high-precision.
VSC series
max.3000spm
max.100m/min
max.400mm
motor core,power transistor,connector etc.
Primary performance Conformable material shapes
Increased productivity with correction.
VLC series
max.3000spm
max.150m/min
max.400mm
Primary performance Conformable material shapes
Producing the ideal material loop.
Line ofmaterialrolls
ServoFeeder
finn,razor etc
-
4VG series
Feed with a soft touch. Reliable, high-speed gripper gives excellant results.
This unit feeds materials by gripping them. The combination of four cam mechanisms provides high speed,high precision, and high reliability. Unlike roll feeders that feed materials by rotating the rollers, a gripperfeed uses the coefficient of friction to grip materials. Therefore, a gripper feed makes it possible to feedingmaterials with different shapes and also soft materials. It will not create pressure scars or flaws onmaterials, feeds in fine increments if desired and can feed at super-high speed. It can also be used as asecondary processing feed. Various types of gripper feeders are available to match your feeding conditions.
Various types of models are available to match your feeding conditions.
Combination of the gripper and the clamper is suitable for secondaryprocessing and Materials with different shapes and feeding wire.
Lineup
Specifications
Primary performance
Conformable material shapes
VG25, VG50, VG75, VG100 strip feed type
VG25T, VG50T, VG75T, VG100T strip feed typeadjust the material thickness using a dial
VGW25, VGW50, VGW75, VGW100 wire feed type
VG15H, VG20H high speed type
VG120W wide width type
max.3600spm
max.30m/min
max.250mm
Feed Length (max.)
Material Thickness
Material Width
Grip Force
Max. Strokes
Max. Feeding Speed
Feed Angle
Repeat Accuracy
Weight
mm
mm
mm
N
spm
m/min
deg
mm
kg
VG25(T)
025
02
8100
4001,200
1,200
25
165
0.025
60
VG50(T)
050
02
8100
4001,200
1,000
30
165
0.025
60
VG75(T)
075
02
8100
4001,200
700
30
165
0.025
60
VG15H
015
00.5
850
4001,200
3,600
30
156
0.035
60
VG20H
025
02
850
4001,200
1,800
30
164
0.025
60
VG120W
0120
01
20250
6002,400
250
30
160
0.05
290
VG100(T)
0100
02
12120
3003,000
500
30
165
0.025
150
1 The (T) adjusts the material thickness using a dial.2 If your material is over 1 mm thick, please contact our Sales Department.3 The feed precision depends on the operating conditions. The values given here are for reference purposes only.
5-Wire grip jaws.
-
5VGX seriesNew type grip feed with adjustable release timing using a dial.
To make adjustments without tools, to make fine adjustments during operation, to supply material at creepspeeds, the new cam-driven grip feed is exactly what you want. It was developed from the results andexperience we have established to improve work safety and operate at high speed. In addition to the excellentfeatures (high-speed, high-precision feeding, and hard to scare materials) of the VG series, this series letsyou adjust for material thickness, feed length, and release timing without needing any tools. Also, fineadjustments can be made during operation. These adjustments can be made with handles (or pushbuttonson the VGX350), and the current settings are displayed by mechanical counters, so that adjustment is trulyeasy. A grip parameter system is used to adjust the material thickness and gripping force, which means thatparameter adjustments can be done simply and precisely, compared with existing models.By improving the usability of the VG series, the VGX series are complete, high-functionality products that canhandle a variety of material feed conditions. They have the features and advantages listed below.Improved adjustment functions (added adjustment functions that use handles to set material thicknessand the release position)
-Improved applicability for different material shapes and secondary processing of materials.-When the material thickness setting is changed, the upper material guide does not need to be adjusted.-By employing a gate-shaped gripping clamp arm, the material gripping force is improved and the feedingcapacity is improved.
VGX30, VGX60, VGX100, VGX350 strip feed type
VGXW30, VGXW60, VGXW100, VGXW350 wire feed type
Specifications
Primary performance
max.2000spm
max.90m/min
max.420mm
Feed Length (max.)
Material Thickness
Material Width
Grip Force
Max. Strokes
Max. Feeding Speed
Feed Angle
2
Repeat Accuracy
Weight
mm
mm
mm
N
spm
m/min
deg
mm
kg
VGX30
030
02
8100
1,700
2,000
50
156
0.025
95
VGX60
060
02
8100
1,700
1,500
50
165
0.025
95
VGX100
0100
02
8100
1,700
1,000
50
165
0.025
95
VGX350
50350
01
70420
1,700
300
90
165
0.08
750
Conformable material shapes
1 If your material is over 1 mm thick, please contact our Sales Department.
2 The feed precision depends on the operating conditions. The values given here are for reference purposes only.
-
Feed Length (max.)
Material Thickness
Material Width
Grip Force
Max. Strokes
Max. Feeding Speed
Feed Angle
2
Repeat Accuracy
Weight
6
Specifications
mm
mm
mm
N
spm
m/min
deg
mm
kg
V76
076.2
03
10120
3003,000
1,500
70
165
0.025
250
V127W
0127
03
30245
5005,000
1,000
70
165
0.03
400
V230W
18230
0 2
30 370
1,00030,000
600
90
180
0.03
1,300
V series
Cam type roll feed for high-speed and high-precision.
This is a high-performance cam type variable roll feed that uses fan-shaped roller segment and four cams.Its feeding precision, excellant operability and workability are widely respected. This feed employs unique and newtechnologies such as a roller drive on both edges, a parallel level adjustment function between the roller andthe clamper, and an absolute digital counter that displays the feed length precisely. Even though more than30 years have passed since this model was developed, it is still in wide use with presses around the world.
Excellent reliability by cam drive.
Adjustment of the parallelism of the roll and the clamper.
Ideal for punching the motor core, connector, lead frame.
This has extensive experience and most established model.
Lineup
Primary performance
V76, V127W, V230W
max.1500spm
max.90m/min
max.370mm
Conformable material shapes
1 If your material is over 1 mm thick, please contact our Sales Department.2 The feed precision depends on the operating conditions. The values given here are for reference purposes only.
-
7VSC/VLC series
Producing the ideal material loop.
Sankyo developed the NC loop controller in order to create the ideal loop shapes required by the feedingdevice, using servo technology. This VLC sets up optimum feeding by forming ideal loops in the spaceallowed, taking advantage of the spring characteristics of materials and stabilizing the loop using a sensor and servo control. The VLC has excellent handling characteristics in that it does not scratch, kink or dentmaterial and can improve both quality and productivity.
Employs a high-resolution high-torque servo motor drive.Eliminates the bending of the material near the entrance loop.Possible to supply-eject the material at creep speed.Feed conditions are set by full-color touch screen.Integrating a leveler function that corrects the rolling habits of a material.
Lineup
VSC specifications
Primary performance
VSC70,VSC150,VSC400
max.3000spm
max.100m/min
max.400mm
Feed Length (max.)
Material Thickness
Material Width
Grip Force
Max. Strokes
Max. Feeding Speed
Weight
VSC70
0999
0.21.0
070
350
3,000
100
320
VSC150
0999
0.21.0
0150
700
3,000
100
330
VSC400
0999
0.21.0
0400
1,470
3,000
100
1,000
Conformable material shapes
mm
mm
mm
N
spm
m/min
kg
VLC specifications
Feed Length (max.)
Material Thickness
Material Width
Grip Force
Max. Strokes
Max. Feeding Speed
Weight
VLC50
0999
0.21.0
050
350
3,000
150
250
VLC150
0999
0.21.0
0150
1,500
3,000
100
270
VLC400
0999
0.21.0
0400
1,500
3,000
100
330
mm
mm
mm
N
spm
m/min
kg
VSC series (loop control/straightener)
Lineup
Primary performance
VLC50,VLC150,VLC400
max.3000spm
max.150m/min
max.400mm
Conformable material shapes
VLC series (loop control)
VSC150
VLC50
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Drive units
The servo drive system is excellent for synchronized performance.
VSDVariax Servo DriveThe VSD (Variax Servo Drive) was developed specifically to drive cam feed units with servomotors.In order to achieve compliance with the start/stop characteristics of a press, our proprietary, newly-developedcontroller was integrated into the system to offer excellent synchronized performance. And, since the feedtiming and indexing angle can be easily changed, it is being installed on more and more Variax products.
V.S.D. (Variax Servo Drive system)
Optimum for feeding wide materials
This is a breakthrough twin gripper feed model. By holding wide materials securely with two grippers, one oneach edge, this feeder can be just as precise as our other models. Using this method, the feed length, materialthickness, and gripping force can be adjusted independently so that a precision straight feed can be achieved,which is simply not possible with a conventional roller driving system. The level of orthogonal feeding,relative to the metal die, can be improved dramatically.
VGT Twin gripper feed
Simple drive that is always synchronized perfectly with the crankshaft motion.
The S.C.T. drive is an input drive system. It was developed to reduce the work involved in installing oradjusting a drive used as an input for Variax products synchronized with the motion of the press crankshaft.Since it consists of a parallel crank mechanism, the synchronization between the crankshaft and feed unitinput axis never changes, even when their relative positions change. Since the feed unit slides up and downwhen aligning the feed path height, the rotation timing with the press does not change and the synchroniza-tion can be maintained.
S.C.T. (Self-Compensating Tensioning drives)
8
oraft.
unit
-
9VG15H, VG20H, VG25, VG50, VG75
0
55
235210185
145
10580
0
80
015
310
215
145
(495)
0
TokyoJapan
4M6 Tap
4M6 Tap
4M6 Tap
0
5580105120
170185210
266.
6
(314
.1)0 25 57
145
207
220
245
4M10 20 dp
6M10 20 dp.
A
B
020 75
110
160
020
105
135160
235
Rc3/4Oil Out (when lube unit is used)Rc
225
205
174
116 85 65 40 200
182
150
150
6M10 20 dp.
A B
366.
2
329
294
275
250
230 20
80
30Rc1/2 Oil Drain
Rc1/4
6
2.9
10
FEED PITCH
368
366
351
331
275
130
46 20 30 26.6Cbore 11 dia. 6.5 dp.
30
44
44
Oil In (when lube unit is used)
STANDARD LEFT TO RIGHT PUSH FEED SHOWN
-
10
530
360
202
72 0 40 50
0
93
130145195210
270611
400
285
105
0
220
150
025 40
320
345
270
250
205
170
130 200
400
288273240
185
40
0
0
7095
105130
170
210235245270
015
170
225
270
325
530
446
393
380
360
340 200
50
6
4M6 Tap 7 dp.
8M6 Tap 7 dp.
A B9
170
158
4M16 Tap 25 dp.
PT1/2 Oil drain
PT1/4
FEED PITCH
4M16 Tap 25 dp 4M16 Tap 25 dp.
7464
A B
VG100
STANDARD LEFT TO RIGHT PUSH FEED SHOWN
-
11
VG120W
531
460
445
425
380
348
143
0 45 65 80
531
491
460
440
380
270 90 70
0
77 80
24.5 0 20
250
480
500
555
(577
)
011
250
498
345329
239
0
450
360345
125
0
8M8 Tap
4M20 Tap 40 dp.
4M20 30 dp.
PT1/2
PT1/2
PT1
PT1/4
BA
6
FEED PITCH
165
125
60
0
0
70
185
500
455
386
250
114 45
0
A B
59
STANDARD LEFT TO RIGHT PUSH FEED SHOWN
-
12
VG15H
M: Material weight (kg)T: Material Thickness (m)
W: Material Width (m)L: Material Length (m)
: Specic Weight kg/m3
M = T W L
FEED
PIT
CH (m
m)
spm
Maximum 30m/min10
0
500
1000
1500
2000
2500
3000
3600
15
1098
7
6
5
4
3
2
1
M
0.2kg
M
0.5kg
M
1kg
VG20H
(spm
)m
m( HCTIP
DEEF
Maximum 30m/min
001
005
0001
0051
0081
20
15
1098
7
6
5
4
3
2
1
M
0.2kgM
0.4kgM
0.8kgM
1.2kg
M: Material weight (kg)T: Material Thickness (m)
W: Material Width (m)L: Material Length (m)
: Specic Weight kg/m3
M = T W L
VG25
FEED
PIT
CH (m
m)
spm
M
2kgM
1.5kgM
1kg
25
20
10
Maximum 25m/min
100
500
1000
1200
M: Material weight (kg)T: Material Thickness (m)
W: Material Width (m)L: Material Length (m)
: Specic Weight kg/m3
M = T W L
spm
FEED
PIT
CH (m
m)
Maximum 30m/min
100
200
300
400
500
600
700
800
900
1000
50
40
30
20
10
M
1. 0kgM
1.5kg
M
2.0kg
M: Material weight (kg)T: Material Thickness (m)
W: Material Width (m)L: Material Length (m)
: Specic Weight kg/m3
M = T W L
VG50
STANDARD SPEED/WEIGHT CHARTS
-
13
VG75
Maximum 30m/min
spm
FEED
PIT
CH (m
m)
100
200
300
400
500
600
700
7570
60
50
40
30
20
10
M
2.5kg
M
1.5kg
M
2.0kg
M: Material weight (kg)T: Material Thickness (m)
W: Material Width (m)L: Material Length (m)
: Specic Weight kg/m3
M = T W L
VG100
Maximin 30m/min
spm
FEED
PIT
CH (m
m)
100
200
300
400
500
10090
80
70
60
50
40
30
20
10
M
2.0kgM
2.5kgM
3.0kg
M: Material weight (kg)T: Material Thickness (m)
W: Material Width (m)L: Material Length (m)
: Specic Weight kg/m3
M = T W L
VG120W
Maximum 30m/min
spm
FEED
PIT
CH (m
m)
100
150
200
250
120110100
90
80
70
60
50
40
30
20
10
M3.5 kg
M5kg
M: Material weight (kg)T: Material Thickness (m)
W: Material Width (m)L: Material Length (m)
: Specic Weight kg/m3
M = T W L
STANDARD SPEED/WEIGHT CHARTS
-
14
VGX-30/60/100
019 (.75)
280 (11.00)
0
60 (2.36)
155 (6.10)
250 (9.84)
0
410
(16.
14)
530
(20.
87)
45 (1
.77
)
0
225 FEED LEVEL(8.86)
0
155
(6.1
0)
265
(10.
43)
342.
5 (1
3.5
)
50 (2
.00
)
FEED PITCH ADJUSTMENT DIALTHICKNESS ADJUSTMENT DIAL
RELEASE ADJUSTMENT DIAL
BACK VIEW
ELECTRICPOWER INLET
STOCK WIDTHADJUSTMENT DIAL
GUIDE LOCKING LEVEROFFSET GUIDE ADJUSTMENT DIAL
UPPER STOCK GUIDEENGAGED WITH THICKNESS ADJUSTMENT
AIR IN BSPT1/4
FEED PITCH INDICATOR
THICKNESS INDICATOR
RELEASE TIMING INDICATOR
GUIDE BASEGUIDE PLATE
OPTIONAL STOCK CATENARY
OIL IN BSPT1/4
INPUT SHAFT
OIL OUT BSPT3/4
LOWER BRAKE JAWLOWER GRIP JAWGUIDE ROLLER FOR STOCK WIDTH
STANDARD LEFT TO RIGHT PUSH FEED SHOWN
VGX30, VGX60, VGX100
-
15
FEED
PIT
CH (m
m)
M: Material weight (kg)T: Material Thickness (m)
W: Material Width (m)L: Material Length (m)
: Specic Weight kg/m3
M = T W L
FEED
PIT
CH (m
m)
FEED
PIT
CH (m
m)
VGX30 VGX60
VGX100
STANDARD SPEED/WEIGHT CHARTS
-
16
VG15H, VG20H, VG25, VG50, VG75, VG100
VG25T, VG50T, VG75T, VG100T
SHIMS
SCREWS M6
GRIP ARM
FEED
STANDARD GRIP AND BRAKE
OPTIONAL MICRO-ADJUST GRIP AND BRAKE
BRAKE ARM
ADJUSTMENT SCREW
MATERIAL THICKNESSDISPLAY
GRIP JAW
BRAKE JAW
VG SERIES
-
17
OIL OUT
OIL IN
OIL DRAIN
TAP 18 DEEP
OUTLET GUIDE
AIR IN
OIL DRAIN
INLET GUIDE
TAP 18 DEEP
OIL OUT
INLET GUIDE OUTLET GUIDE
TAP
TAP
STANDARD LEFT TO RIGHT PUSH FEED SHOWN
V76
-
18
OIL OUT
OIL IN
SECTOR ROLL
OIL IN
OIL OUT
CENTER LINE OF SECTOR ROLLS CENTER LINE OF 245mm MATERIAL
TAP
TAP
OUTLET GUIDEINLET GUIDE
TAP 25 DEEP
AIR IN
OIL DRAIN
OUTLET GUIDEINLET GUIDE
STANDARD LEFT TO RIGHT PUSH FEED SHOWN
V127W
-
19
OIL OUT
OIL IN
AIR IN PIPE O.D.
OIL IN
OIL OUT
CENTER LINE OF 100mm MATERIAL
INLET GUIDE
TAP 40 DEEP
OIL DRAIN
OIL OUT
OUTLET GUIDE
OUTLET GUIDEINLET GUIDE
STANDARD LEFT TO RIGHT PUSH FEED SHOWN
V230W
-
20
V76
FEED
PIT
CH (m
m)
FEED
PIT
CH (m
m)
V127W
V230W
FEED
PIT
CH (m
m)
M: Material weight (kg)T: Material Thickness (m)
W: Material Width (m)L: Material Length (m)
: Specic Weight kg/m3
M = T W L
STANDARD SPEED/WEIGHT CHARTS
-
21
Density Density(kg/m 3 m/gk() 3 )
04311daeL5258ssarB ytlarimdAAluminum 2712 Light alloy based on Al 2560 - 2800
Aluminum - melted 2560 - 2640 Light alloy based on Mg 1760 - 1870Aluminum bronze (3-10% Al) 7700 - 8700 Magnesium 1738
Aluminum foil 2700 -2750 Manganese Bronze 8359Antifriction metal 9130 -10600 Mercury 13593
Antimony 10188munedbyloM09660488 - 0638lenoM0481muillyreB
Beryllium copper 8098lekciN0528 - 0018evlis lekciN0579htumsiB r 8400 - 8900
inomiN0078 - 0048gnitsac - ssarB c 8100Brass - rolled and drawn 8430 - 8730 Palladium 12160
Brass 60/40 8520 Phosphor bronze 8900Bronze - lead 7700 - 8700 Platinum 21400
Bronze - phosphorous 8780 - 8920 Plutonium 19816Bronze (8-14% Sn) 7400 - 8900 Red Brass 8746
evliS0468muimdaC r 10490179muidoS0087 - 0086-nori tsaC
Chemical Lead 11340 Solder 50/50 Pb Sn 88850008 - 0847 leetS sselniatS0917muimorhC
Cobalt 0587leetS64780827niT0298natnatsnoC
Copper 8940 Titanium 4500
yollA ro lateMyollA ro lateM
Copper 8940 Titanium 4500Cupronickel 8908 - 8940 Tungsten 19600
00981muinarU0068latem atleDElectrum 8400 - 8900 Vanadium 5494
0017latem etihW02391dloGHatelloy 0577norI thguorW5429
5317cniZ7948lenocnIIncoloy 0756muinocriZ7208
0748ssarB wolleY0587norI
-
22
MODEL CODE
VG251
CW2
A
LR4
1155
VG15HVG20HVG25VG25TVGW25VG50VG50TVGW50VG75VG75TVG75WVG100VG100TVGW100VG120WVGX30VGXW30VGX60VGXW60VGX100VGXW100V76V127WV230W
FEEDMODEL
1
CW
CCW
A
B
CAMSHAFTROTATION
2
A
B
HOUSING
3
LR
RL
4
115 VAC24V DC
VOLTAGE
PRESS
PRESS
PRESS
CW
CCW
LR
RL PRESS
/ X6
/ X
SPECIALREQUIREMENT
6
(2) FEED ROTATION
FEEDDIRECTION
W DENOTES WIRE FEED OPTION FOR THE VGW25,VGW50,VGW75,VGW100,VGXW30,VGXW60,VGXW100
W DENOTES WIDE VERSION FOR THE VG120W,V127W,V230W
T DENOTES MICRO-ADJUST OPTION
V76,V127W,V230W ARE 115V ONLY
(3) (4)
-
23
SANKYO AMERICA INC.10655 State Route 47 Sidney, Ohio, 45365 U.S.A. Phone1-937-498-4901 Fax 1-937-498-9403E-mail : [email protected]
SANKYO CHINA TRADING CO., LTD.Room 305, Lotus Building, No.159, Tianzhou Road, Caohejing Development Zone, Shanghai, ChinaPhone : +86-21-5445-2813Fax+86-21-5445-2340E-mail : [email protected]
SANKYO KOREA CO., LTD.1NA 304, SHIHWA INDUSTRY COMPLEX 1242-4HO, JEONGWANG-DONG, SHIHUNG-CITY, KYUNGGI-DO, KOREA Phone82-31-499-40545Fax82-31-499-4056E-mail : [email protected]
SANKYO KOREA CO., LTD.SANKYO CHINA TRADING CO., LTD. SANKYO AMERICA INC.
SANKYO SEISAKUSHO CO.
Group Company
Global network
SANKYO AMERICA INC. PHONE. 937-498-4901 FAX. 937-498-9403 MAIL. [email protected] URL. http://www.sankyoamerica.com
Global Office37-3,3-chome Tabatashinmachi Kita-ku Tokyo Japan 114-8538 PHONE.+81-3-3800-3330 FAX. +81-3-3800-3380 MAIL. [email protected] URL. http://www.sankyo-seisakusho.co.jp
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