colin bwye - base resources - kwale mineral sands operations: 2 years in operation – building for...
TRANSCRIPT
Building for the Next Phase ….Building for the Next Phase ….
AJM Mineral Sands Conference,MelbourneMarch 2016
Disclaimer and important notices
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This document has been prepared by Base Resources Limited (“Base”). Information in this document should be read in conjunction with other announcements made by Base toASX.No representation or warranty, express or implied, is made as to the fairness, accuracy or completeness of the information contained in this document (or any associatedpresentation, information or matters). To the maximum extent permitted by law, Base and its related bodies corporate and affiliates, and their respective directors, officers,employees, agents and advisers, disclaim any liability (including, without limitation, any liability arising from fault, negligence or negligent misstatement) for any direct or indirectloss or damage arising from any use or reliance on this document or its contents, including any error or omission from, or otherwise in connection with, it.Certain statements in or in connection with this document contain or comprise forward looking statements. Such statements may include, but are not limited to, statements withregard to capital cost, capacity, future production and grades, sales projections and financial performance and may be (but are not necessarily) identified by the use of phrasessuch as “will”, “expect”, “anticipate”, “believe” and “envisage”. By their nature, forward looking statements involve risk and uncertainty because they relate to events and dependon circumstances that will occur in the future and may be outside Base’s control. Accordingly, results could differ materially from those set out in the forward‐looking statementsas a result of, among other factors, changes in economic and market conditions, success of business and operating initiatives, changes in the regulatory environment and othergovernment actions, fluctuations in product prices and exchange rates and business and operational risk management. Subject to any continuing obligations under applicable lawor relevant stock exchange listing rules, Base undertakes no obligation to update publicly or release any revisions to these forward‐looking statements to reflect events orcircumstances after today's date or to reflect the occurrence of unanticipated events.Nothing in this document constitutes investment, legal or other advice. You must not act on the basis of any matter contained in this document, but must make your ownindependent investigation and assessment of Base and obtain any professional advice you require before making any investment decision based on your investment objectivesand financial circumstances.This document does not constitute an offer, invitation, solicitation, advice or recommendation with respect to the issue, purchase or sale of any security in any jurisdiction. Inparticular, this document does not constitute an offer to sell, or a solicitation of an offer to buy, securities in the United States or to any ”US Person” (as defined in the USSecurities Act of 1933). This document may not be distributed or released in the United States or to, or for the account of, any US Person.
Capital structure► ASX & AIM: BSE
► A$44 million market capitalisation at $0.063
► US$210 million in drawn debt facilities
► US$25 million paid down since June 2015
► US$18 million in Debt Service Reserve
► US$9.1 million in unrestricted cash (at 31 Dec 2015)
Substantial Shareholders Interest
Pacific Road Capital 21.2%
Hunter Hall 18.8%
Sustainable Capital 16.0%
Taurus Funds Management 14.9%
Aterra Investments 8.0%
► Based in Perth, Australia
► 100% of the Kwale Mineral Sands Mine in Kenya
► Kenya’s first large‐scale mining project
Our journey so far ……
Production commencesDecember
2013
First shipmentFebruary 2014
Operationally cashflowpositiveJune 2014
Debt reschedule implementedDecember 2015
First debt repayment
madeJune 2015
“Completiontests” satisfiedJune 2015
WTR bid launchedDecember
2014
Corporately cashflowpositiveDecember
2014
20162010 2011 2012 2013 2014 2015
Base acquires KwaleJuly 2010
Completion of EDFS
March 2011
Funding in place
September 2011
Construction phase startsOctober 2011
Mining startsOctober 2013
Commissioning starts
June 2013
1 yr – EDFS and funding2 yrs – design and construction2 yrs – in production
Capital raiseMarch 2016
We have come a long way in five years but it hasn’t been all plain sailing
Our business model…..
Safety
Operations
Our People
Community Government
Culture
Customers
ROI
Shareholders Environment
Project Dev
Funding
We have sought to develop the Kwale project as a recognised model for truly successful resource development and a template for our future growth
Strategy
► A well defined and clear project development system is essential
► Create value early. Deliver it through disciplined execution including change management
► Absolute clarity in scope definition prior to each phase
► Solid core of capability to ensure continuity through all phases
► 5 project phases with well defined decision gates
We started mining within 6 weeks of when we said we would, but we learnt a few things along the way …….
ExecutionPhase
IdentificationPhase
SelectionPhase
DefinitionPhase
Close‐outPhase
Concept Study(CS)
Pre‐feasibility Study(PFS)
Definitive Feasibility Study (DFS) Close‐outEngineering & Procurement Construction Commissioning
Creating Value Delivering Value
Stage gates (approval to proceed) FID
The project development story …..
PROJECT DEVELOPMENT CYCLE
Identify Options
Select Option Define Execute Ramp up
TIME
Opp
ortunityDecreasing
Cost Increasing
Safety ‐ the behaviour we walk past is the behaviour we accept
The transition to operating ….. 14.0 MILLIONHours worked
4,000Safety inspections
► Establishing our required safety culture has been one of the key challenges
► While our early success has been pleasing, the challenge continues and evolves as the workforce matures
10,000Hazard reports
All products at or above design output rates, focus now on optimising the operation
Achieving design output rates quickly can only happen by first ensuring the plants are running stably and then focusing on efficiencies
The transition to operating …..
Being “cost and return” conscious
ILMENITE PRODUCTION (kt)
ZIRCON PRODUCTION (kt)
RUTILE PRODUCTION (kt)
CASH PRODUCTION COSTS + ROYALTIES (US$/t)
The transition to operating …..
Recruiting the right people, training them, engaging them and building our systems to support this is central to successful delivery …….
Our people …..
Recruitment / Influx management
Maximising the Kenyan and local workforce
Managing community expectations
Ensuring depth of capability in the workforce
Increasing both quantity & quality of Kenyan jobs
Assembling an expat team with a training orientation
Ensuring early implementation of training systems
Our People…..
0
10
20
30
40
50
60
NUMBER OF EXPATRIATES
The transition to a local workforce is essential to sustain performance as well as to improve bench strength for strategic growth
Our People…..
Training on a wide variety of skills and at all levels in the organization is essential for safe delivery and employee
engagement
PLANT DESIGN AND PROCESS FLOWSPLANT WALKDOWN AND PROCESS OVERVIEWPOULTRY TRAININGPOWER TOOLPRE‐LOADING BEARINGPROCEDURES OF MAINT HEAVY MOBILE EQUIPSPROCESS INDUCTION AND VISITPROCESS REVISON PROJECT MANAGEMENTPRONTO ENTERING REQUISITIONPRONTO OVERVIEWPRONTO PICKING SLIPPRONTO PURCHASE REQUISITION PROCESSPRONTO RECEIVING GOODSPRONTO STOCK TAKINGPROVIDE EMERGENCY CAREPUMP TROUBLE SHOOTINGRADIATION AWARENESSREMOVAL AND PLACEMENT OF PENSTOCK RINGSRESCUE/EXPOSUR/CONFINEMENT/EXTINGUISHMNTROAD ACCIDENT RESCUEROPE RESCUE TECHNIQUESSAFETY COMMITTEE TRAINING SCHEDULED OIL SAMPLINGSECURITY INDUCTIONSELECTION AND USE OF A FIRE EXTINGUISHERSELF‐CONTAINED AIR BREATHING APPARATUSSERVICE INFORMATION SYSTEM(SISSETTLEMENT PONDS MANAGEMENTSHARE POINT ADMINISTRATOR TRAININGSHAREPOINT DOC APPROVER & OWNER TRAININGSHIP LOADER OPERATOR TRAININGSHUTDOWN OPERATIONSSKID STEER LOADER OPERATOR TRAININGSLIMES DEPOSITIONSLINGING AND MOVEMENT OF LOADSSMART LOG IMPLEMENTATION SNAKE BITE TRAININGSOLDERINGSPIDER ARRANGEMENT TRAININGSPOTTING PROCEDURESTANDARD HANDLING OF LIFTING EQUIPMENTSUPERINTENDENTS SUPERVISORS INDUCTIONSURPAC TRAININGSURPAC TRAINING SWAHILISWAHILI TRAININGTEAM LEADER TEAM MEMBER TRAININGTELE HANDLERTHREAT AWARENESSTIME MANAGEMENTTRAIN THE TRAINERTSF OPERATIONSTSF SAFETY INDUCTION
► 96 courses delivered before start up
► 250 further courses delivered since operations started
► 30,000 operational readiness training hours
► 95,000 training hours since start up
Graduates – 19 have participated in an 18 mth programApprenticeships – 30 participating in a 2‐3 yr programs87 three month internshipsHigh school student orientation visits
High Potentials identified through a selection process – 12 month tailored programDemonstrated potential in acquiring tech skills, leadership, emotional intelligence and cognitive abilityStrong performers and “potentials” also identifiedPersonal development plan created and monitored for each member
All superintendents and aboveRoles required for strategic growth and expatriate replacementCritical roles with unique specific skills55 roles targeted
Develop an external pipeline
Develop an internal talent pool
Specific roles targeted for succession
Our People…..
The transition to a local workforce can only happen through the early implementation of training and a robust system of succession planning
Our Communities…..
Base understands that achieving its long‐term goals is predicated on building beneficial relationships with the communities in which it operates and establishing a balanced flow of mutual benefit.
Enhancement of household livelihoods is the most direct way to improved socio –economic status
Access to education is often restricted by lack of financial resources
Improvement in educational standards has a direct relationship with increased incomes
School attendance and performance is often associated with good health
Community infrastructure plays an important, but supporting, role in all of the above
Environmental management is crucial to outcomes and perceptions
► Locally focussed employment and procurement.
► Commercial agricultural projects in potatoes, cotton and poultry.
► Involving NGO’s, lenders and co‐sponsors.
► Rehabilitation of construction areas completed.
► Establishing a biodiversity corridor linking remnant forest
► Largest indigenous nursery of its kind in East Africa .
► Scholarship programs are supporting over 200 high potential students.
► Direct participation in company training programmes.
► Agricultural training.
► Economic empowerment training to assist in business start‐ups.
► Water quality and access improvement.
► Specific health programmes ‐ jigger eradication.
► Little Sports program – 15,000 kids in weekly sport.
► 20 projects in medical facilities, schools and transport.
Positioning in the market…..
Establishing our market share in a short period of time has been challenging, particularly in this environment
0
200
400
600
800
1000
1200
1400
2012 2013 2014 2015*
Chinese ilmenite imports
India Tonnes (kt) Australia Tonnes (kt) Mozambique Tonnes (kt) Russia Tonnes (kt) Base Tonnes (kt)
* Up to Nov
Financial…..Strong operating margins enables a robust debt reduction profile
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$20m
$40m
$60m
$80m
$100m
$120m
$140m
$160m
$180m
$200m
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$20m
$40m
$60m
$80m
$100m
$120m
$140m
$160m
$180m
$200m
Jan‐16 Jun‐16 Dec‐16 Jun‐17 Dec‐17 Jun‐18 Dec‐18 Jun‐19 Dec‐19 Jun‐20
Project Debt ‐ Repayment Profile
Oustanding Loan BalanceScheduled Loan Repayment
Operational performance at or exceeding designFurther optimisation to increase production
Strong operating margins of US$110/t over past two quarters (to Dec 15)
Debt profile restructured complete and now better suited to current market conditionsRecent successful capital raising
Good balance of products and highly competitive into China for ilmenite
Experienced Board and Management team and strong business processes in place
Acquisition and exploration opportunities to utilise capabilities
Generating positive cashflow
Ability to fund
Established market share for production
Successful business model
Pursuing growth options
Positioning for growthThe next phase…..
The next phase…..Base is actively pursuing both medium and long term growth options to capitalise on our capabilities, market position and the mineral sands outlook to create shareholder value.
1. Enhance the value of the Kwale operations► “Kwale Phase 2” Project
► Deliver an optimised combination of Central and South dune mining sequence.► Accelerated production giving significant cost efficiency through shorter LOM.► Currently progressing through PFS study phase with encouraging indications.► Targeting full implementation in early 2018.
► Near‐mine exploration for extended operational life► Airborne geophysics program completed. Areas of interest identified.
2. Secure the “right” mineral sands development asset► Screening process completed for global undeveloped mineral sands projects
► Database system and project ranking methodology developed.► Critical success factors and economic triggers for new project development
established.► Projects of interest identified and transaction relative value envelopes modelled.
► Progression in 2016.
3. Consider value creating consolidation opportunities in the sector► A cost curve under pressure from current product prices creates opportunities.