combined cycle power performance

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Combined

Cycle Power Generation Plants Performance Monitoring

A course designed for Performance Monitoring of Combined Cycle Power Plant Operation, Maintenance and reliability

RegisteR and paybefore 2 March 2012 to

enjoy SGD 500 Discount!!!

1-5 April 2012 • Abu dhAbi16-20 April 2012 • KuAlA lumpur

This five-day course deals with the design and detailed operation and maintenance characteristics of a Gas turbine combined cycle power plant, with major emphasis on the major plant Components and the performance of the plant. Overall design and operation concepts along with basic operation and maintenance problems for the various pieces of Turbo-Machinery including Gas Turbines, Steam Turbines, Generators, HRSG and Balance of plant Rotating equipment will be discussed.

Discussions and design parameters of the Heat Recovery and Steam Generating (HRSG) systems, the feed water heaters and the Condensers are also included. Other topics covered include plant systems viz, fuel, electrical, pneumatic, hydraulic, instrumentation, components and BOP reliability program, Thermal performance analysis, vibration analysis and on-line condition monitoring of the Power Plant. An emphasis is placed on providing practical information with minimal theory.

Case studies with an aim of thorough understanding of Combined Cycle Power Plant life extension and evaluation and Performance Benchmarking for a typical 1400MW will be discussed in detail. Participants are encouraged throughout the course to be engaged in active discussions so as to maximize sharing of knowledge.

About The TrainerS. Nadeem Ahmed has more than Twenty 20 years of industrial experience with career as a Mechanical Engineer with Manufacturing and Engineering MRO Industry. He in experienced in Maintenance Repair, Overhaul, Testing and Evaluation of Turbo Machinery including Aero and Aero derivative Gas Turbine Power Plants. Have worked with various concerns on life extension and evaluation of 1400 MW +, combined cycle power plants and 1600MW +, Thermal Power Plants.

As an expert in Lean Six Sigma , Maintenance programs and Reliability Programs has Provisioned various companies ( Power Generation, Oil and Gas, aviation etc) on Effective Reliability Improvement Programs, Maintenance Management Strategies and Programs optimization, Lean Maintenance and Six Sigma Process Improvement Strategies integrating the same with reliability solutions.

As a Global Event Trainer has Trained Number of professionals in Reliability programs, GT Power Plants, Thermal Power Plants, Rotating equipment, Maintenance Management, lean Six Sigma within and outside organization.

He is Masters in Mechanical Engineering with Major in Thermal Power Systems Engineering and Six Sigma Master Black Belt.


Who Should Attend• Senior Operational and Maintenance Executives • Operational Managers, Engineers, Technicians • Plant Reliability Engineers• Maintenance Managers, Engineers• Power Generation Finance Managers

Agenda Day 1

Overview of the CCPP Major Plant Equipment• Gas turbines

• HRSG, Steam Turbine

• Generators

• Balance of Plant, systems and components viz ~ Feed water Heaters, Condensers, Boiler Feed water Pumps

• Plant Layout

• Environmental considerations

• Mechanical Arrangement

• Aero-thermal characteristics of plant equipment.

• ASME, API codes for Plant Equipment

• Design and Operational Criteria for Performance

• Equipment Selection criteria for Best Integrated performance.

• Economic aspects of Installations, Cost Per MW-Hr Consideration

• Cycle Analysis of the Combined Cycle Power Plant.

Agenda Day 2

Major EquipmentAdvanced Gas Turbine Technology• Classification, Types and sizes of gas turbines in

combined Cycle Power Generation

• Technological Development Trends in Gas Turbine technology

Course Benefits• Improved job performance,

Decision making capabilities.

• Understanding the Design Concepts of CCPP Components / Systems

• CCPP performance Evaluation throughout life Cycle

• Understanding Life Extension Evaluation and Recommendations

• Understanding CCPP Key performance Indicators in Operational Performance and Maintenance.

• understanding CCPP design, operation, and maintenance requirements

• Technology transfer between participants

• Operation Cost Monitoring vs Performance Understanding

• Modular Design Concept, Aero derivative vs Industrial Gas turbines

• Methods of increasing cycle efficiency and the output power

• Overview of fuels and materials considerations.

• High temperature turbines, closed cycles and other developments.

• Aero thermodynamic considerations, Cycle analysis of gas turbines and centrifugal compressors.

• Gas turbine and Axial Compressor performance calculations, Operating maps

• Mechanical, performance and aerodynamic aspects of gas turbines, Axial Compressors

High Temperature Materials / Coatings • Gas Turbine Materials, • Turbine Blades, NGVs ( Nozzles ) Design and Operational

considerations • Material Behavior ~ Hot Corrosion, High Cycle and Low Cycle Fatigue ~EffectofFuelonGTintegratedperformance ~ Advance Coatings as applied to both the Hot Section

Components and the Compressor


Agenda Day 3

Fuels• Types of fuels ~NaturalGastoHeavyFuelOiltoLowBtuGas.• Gas Turbine Performance with different fuels • Variable Load Conditions, Base Load, Full Load• Effects on Downstream components, HRSG , Steam

turbine etc.• Duct burners use in the system.

Steam Turbine Technology• Design of the Steam Turbines, Materials • Sub, Super Critical cycles in Power generation • High Pressure Turbine, IP and LP turbines, • Performance Analysis of Steam Turbines

HRSG (Heat Recovery Steam Generator)• HRSG Design for performance, Criteria’s, materials • Feed Water Heaters• Dearators, Economizers, Preheaters, Evaporators, and

Superheaters • Cycling Issues, Thermal & Mechanical Fatigues. • Performance Optimization techniques to assure

maximum effectiveness of the HRSG.• Corrosion Control programs

BOP, Condensers, Feed Water Pumps • Condensers, Pumps performance Analysis• Effects on Power Plant output & Performance • Design characteristics, Charts, Maps • Piping, Structure Reliability Programs• Life Cycle performance Analysis• Generator Performance, Load curves, Optimum Operation

Agenda Day 4

Combined Cycle Power Plant Performance and Optimization• Power Plant Life Cycle • Plant Degradation with age, Performance deterioration • Maintenance program Effectiveness, Cost over life cycle • Performance calculations / API, ASME PTC Performance

Test Codes • Performance maps / Margins for ~GasTurbine,Compressor,HRSG,SteamTurbine ~BOPRotatingEquipment ~Generators/Transformers• Performance KPIs for combined Cycle Power Plant • Integrating the performance together,

• Bench Marking of CCGTPP • Analysis Techniques / Tools for Power generation Data

Performance, Life Assessment for Combined Cycle Power Plant • Life Assessment Principles • Stages Approach to Life Assessment • Cost Effective Management Strategies • Component Specific techniques• Performance Targets Vs Actual

Agenda Day 5

Maintenance, Reliability Programs to meet Performance Targets • Power Plant Maintenance program ~ Maintenance Planning and Scheduling ~ Applying Best Maintenance Strategies and Philosophies ~ Integrating Maintenance & reliability with CCPP

performance ~PerformanceDocuments,Reviewreports ~ReliabilityProgram,Reports ~ConditionMonitoringtechniques ~RCMprogram,Integratingbetweensystem,component

Performance ~RepairVsreplacedecisionsforCombinedCyclepower

Plant

Case Studies

• 1400 MW combined Cycle gas turbine Power plant life Extension study evaluation and Performance bench marking.

• Participant’s Interactive performance calculation workshop.

T.U.N International16 Jalan Kilang Timor, Redhill Forum, #03-07 Singapore 159308Tel: 65 6376 3175 Fax: 65 6271 9029

Combined CyCle Power generation PlantS PerformanCe monitoring 1-5 ApRIl 2012, AbU dhAbI16-20 ApRIl 2012, KUAlA lUmpUR

Event Code: WpTAIm12

T.U.N INTERNATIONAL - BIz REgIsTRATION NO 53128089J

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made payable To: T.U.N INTERNATIONAl Redhill Forum, 16 Jalan Kilang Timor,

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phone : +65 9743 4606

Fax : +65 6271 9029

Email : [email protected]

Online : www.tun.sg

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q Yes!I/WeWillattendCombined Cycle Power generation Plants Performance monitoring q 1-5 april 2012, abu dhabi q 16-20 april 2012, Kuala lumpurq IwouldliketopurchasethecoursedocumentationatSGD500perset

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FEEpERDELEGATE EARly bIRd(Register&payby

2March12)

STANdARd RATE

qCombinedCyclepowergenerationplantsperformanceMonitoring

q 1-5 April 2012, Abu dhabi q 16-20 April 2012, Kuala lumpur

q SGD5399(SaveSGD500)

q SGD5,899

Cristal Hotel Abu DhabiPO Box 72898Abu DhabiUnited Arab Emirates

Concorde Hotel KL,2 Jalan Sultan Ismail,50250 Kualar Lumpur, Malaysia