' ...

COMMANDO SPARES LIST

1969 - 1970

INDEX

lO HHdlamp 28 20 Head st.ady ttay 7 )) Horn ... lO ll

lcnltJon, coll QpKitor ll

ll Kicksurt IS

24 Main borlnas ... s • s Mudcua.rd-lront 19 20 Mudcuard-c-ur 19 20 28 Number plate-lront ... 19

' Number platt-f"ar and Reflec:~ 19

)) Oil pipes 22 9 Oil pump 6

17 Oil tank 22

"'"' 24 rur 24 Petrol tank 22

II PUiion footrests 24

ll Pistons and rlnci----ttanda.rd •.• s 20 Pistons and rinc~enlze ... s 20 Preuu,.. releue 4

IS Prop 1tand 17

,anitlon JO Rear lunp lO ""' 4

4 Rear suspension unlu IS

7 R.cc:tifier and Z~r dtOde ll ... u

.,,._ther 4 Revolution counter )J ... Roc:ker, and coven 6 4

s , Sat-twin 22

22 Sllen<en 9 Speedometer 28

7 Steering d,amper 19 9 Stop-ll&ht lO 9 Stop-light adjuster 30

Swln&ln1 arm ..• IS

17 Switches and electrical sundria )I

IS

17 Tail ~don )) Tappeu and push rods 6 Throttle cable ... 20

)I Tlmln1 &ear 6

...,.., "11 and s.a.ls ••• I) Tools )) ...

• "'I parts . .. II Twin sut 22 - II Twin crlp 20

""""'" ll

ll ValYa, cuidu and sprlncs s II

Whttl-front ... l7 Wheel-rear . •. l7

19 111d air leYer 20 Zener diode, rectifier 31

A ENGINE

2

'

Place No. Pon No. Oescrlption Qty. 8in No.

CRANKSHAFT 06.0571 Cranluhaft asnmbly-less connecting rods I A70 21262 Crankcheek-timinz side I A71 06.0S•2 Crankcheek-drlvinz side ... I A69 06.0731 Flywheel only . .. .., I T.210S flywheel crankcheek do we.I ..• I T.2033 Crankcheek bolt • T.2086 Crankcheck stud 2 T.2032 Nut retalninc plate ... 2 T.2011 Crankcheek stud nut •. , 6 23280 Crankcheek bolt nut •.• 2 E.•S91 Crank.shaft plus I

CONNECTING ROD A6S 25369 Connectin& rod with cap 2 A66 2l2S• Connecting rod cap bolt • A67 232S3 Cap bolt nut ... ..... • A68 2S38• Connectinc rod bearing shell ~top half) standard •.• ....... 2 232SS Connecting rod bearing shell bottom half) sundard 2 25•09 Connecting rod bearing shell rp hall) ·010 in .... 2 2S• IO Connect.ins rod bearing shell top half) ·020 in .... 2 2S• I I Connecting rod bearing shell top half) -030 in . ..• 2 2S•ll Connecting rod bearing shell top half) ·040 in. . .• 2 2S16S Connecting rod bearing shell bottom half) ·010 In. 2 25166 Connecting rod bearing: shell ~bottom half) '°20 In. 2 2S167 Connect.ing rod bearln& shell bottom ha.IQ ·0)0 In. 2 2S 168 Connecting rod bearin& shell (bottom half) ·040 In. 2

CRANKCASE 06.0600 Crankcue complete with timing cover I 06.0601 Crankcase halves assembled-fess timinc cover I A108 06.0716 Timinc cover ... I AI06 06.0602 Crankcase ~drive side) I AI07 06.0717 Crankcase timing side) I Alll 06.0719 Timin& cover gasket ... I AI09 2•251 Cylinder barrel stud . .. 6 AII0 T.2209 Cylinder barrel stud (stepped) 2 All I 189•) Cylinder barrel stud (front) ... I All• 2•689 Timinc cover screw- long ... 6 Al)S E.6980 Timing cover S<-rew-1.hort ... 6 All) 2•689 Sump screw 2 T.2036 Camshaft bush (timing side) ...

T.2037 Camshaft bush (drivinc side) All• 0•8023 Oil seal (timing side shaft) AIIS 0•8079 011 seal circllp ... Alli 1694S Sump fllter body Al32 169•9 Filter body washer

169•8 Filter body circlip 169•6 Filter caute 169•7 Filter cauze washer E.•S91 Timinc cover oilway plu& 16902 Oilway set pin ... T.108• S.t pin washer

CRANKCASE BREATHER 19629 Rubber breather pipe-27 In.

A129 2•)00 Breather pipe elbow . .. 13786 Elbow washer ...

AIJ0 2•)03 Elbow nut 06.0S76 Ferrule: . ..

PRESSURE RELEASE All67 T.20S9A Preuure release body assembly ... I All8 T.20S• Release body piston ... ... I All9 T.2061 Relwe: body piston sprins I IS•O• Plckinc shim ..• ... AR Alli T.2060 Release. body nut I Alli a T.20S8 Release. union washer I Al20 T.20S7 Release body nut washer ... I

•

I

Platt No. Part No. OtscripUon Qty. 8in No.

CYLINDER BARREL AND HEAD

A36 06.0396 Cylinder barnl ... I A.33 06.0988 Cylinder head complete with valve &uldes I A35 06.(M()() Cylinder head gasket. .. I A.112 T.2016 Cylinder barrel stud nut-j In. I A•2 2•250 Cylinder barrel stud nut 6 T.2210 Cylinder barrel stud nut-,\ In. 2 000011 Cylinder barrel stepped stud wuher 2 24252 Cylinder baN'tl stud washer ... 6 A37 24249 Cylinder base gasket ... I A•O T.216 1 Head to Barrel ttud--,\ in .. .. 2 A•I 24389 He.ad to Barrel stud ... 3 24260 Head stud nut •.. 2 T.2017 Head stud nut-,\ in. 2 000011 Cylinder head stud washer 2 24250 Head stud nut (rur) ... I A38 06.0•01 Cylinder head bolt-Ions • A39 25313 Cylinder he.ad bolt-short I 016213 Cylinder head boh washer • 5 ... VALVES, GUIDES AND SPRINGS

25501 Inlet valve 2 A•3 25500 Exhau:st valve ... 2 A•• T.2011 Valve guide 4 A.1•5 23392 Heat resislinc washer 4 A•8 T.2073 Val-ve sprinc cup • A•5 22839 Valve sprinc f nner) 4 A•6 22838 Valve sprin& outer) 4 A•7 T.186 Valve sprin& coll-ar • A•9 T. 187 Valve cotter . .. Pair 4

PISTONS AND RINGS (STANDARD)

A58 06.0381 Piston complete, left hand ... I A59 06.0382 P1.ston complete, right hand ... I A60 06.0952 Piston rin& top (chrome) 2 "61 06.0953 Piston rin& plafn 2 A62 06.095• Piston rin& scraper 2 A63 06.0955 Gudgeon pin ... 2 A6• 23276 Gudseon pin clrclip 4

PISTONS AND RINGS (OVERSIZE)

06.0956 Piston complete left hand-+ ·010 in. I 06.0957 Piston complete rlcht hand-+ •010 In. I 06.0960 Piston rin& top (chrome)-+ ·010 In. 2 06.0961 Piston rin1 plain-+•010 in. . .. 2 06.0962 riston rin& scraper-+ ·010 in. ... 2 06.0963 Piston complete left hand-+ ·020 in. I 06.096• Piston complete right hand-+ •020 in. I 06.0967 Piston rin1 top (Chrome)-+ ·020 in. 2 06.0968 Piston rinc plaln-+ ·020 in. ... 2 06.0969 Piston rinc scraper-+ ·020 In. 2 06.0970 Piston complete left hand-+ -030 in. I 06.0971 Piston complete right hand-+ ·0J0 in. I 06.0974 Piston ring top (chrome)-+-030 in. 2 06.0975 Piston ring plain-+ ·030 In. 2 06.0976 Piston ring scra~r-+ ·030 In. 2 06.09n Piston complete left hand-+ ·040 in. I 06.0978 Piston complete richt hand-+ ·040 In. I 06.0981 Pinon ring top (chrome)-+ ·040 in. 2 06.0982 Piston rin1 plain-+ •040 in. 2 06.0983 Pinon rin1 scraper-+ ·040 in. 2

MAIN BEARINGS

A76 17822 Ball bearinc (timing side) . .. . •. I An T.2008 Sea.line washer (timing side bearing) I A78 1782• Roller bearing (drive side) ... I A79 T.2187 Oil sea.I (drive side bearinc) ... I T.2196A. Cnnkshaft bearina shim A.II.

5

-

Plott No, Port No. Oeu.riptlon

TIMING GEAR ABO T.l0lS Ha.If-time pinion

OOOS7l Pinion key . .. ABI T.1007 Pinion backin.1 plate ABl 11729 Camshaft ABl T.1078 Camsha.ft breather plate (sutionuy) All4 l •l0I 8rather plate (rotary) ... . .. ABS T.1108 Breather sprln& A86 10819 Camshaft sprocket A87 OOOS7l Camshaft sprocket key ... A88 17111 Sprocket and rev. counter drive nut

A l•I 17806 Camshaft chain (38 link-endleu) A89 T.1117 Chaln tension slipper. .. ... A90 T.1118 Chain tensioner plate (thick) A91 T.lllBA Chain tensioner plate (thin) ... A9l T.l•7 Chain tensioner stud ...

E.llll Chain tensioner stud nut 1810'2 Chain tensioner stud washer (fan disc ½ in,)

A9l soooe Intermediate cear with sprockeu A9• T.1026 Intermediate iear bush A9S T.2080 Intermediate cur washer A96 T.1021 Intermediate cear spindle

1782) Intermediate spindle clrc-llp ... A97 18lS7 Oiscrlbutor drive chain

TAPPETS AND PUSH RODS

AS•/S {22n1 Tapp4ts (left hand) ... 21n2 Tapp•U (rl&ht hand) , ..

AS6 T.21•2 Tappet locating plate ... A57 T.21•3 Locatinc plate Krew •.. ASO 2SS l5 Inlet push rod complet~lonc ASI 15516 Exhaust push rod complete--short ...

2S•95 Inlet push rod las ends-lone 25•97 Exhaust push rod less ends-short ...

A52 T.206• Push rod end top) ... AS) T .2182 Push rod end bottom)

ROCKERS, COVERS, ETC.

All 2Sll2 Roe,ker Inlet (r!fht hand) All 2S330 Rocker Inlet (1 t hand) Al• 15336 Rocker exhaust (rifht hand) ... AIS 2S33• Roc-.ker exhaust (le t hand) ... Al6 T.2063 Rocker ball end A17 T.207• Rocker adjuster AIB T.231 Rocker adJuster nut Al9 2S3SO Rocker shaft A20 18102 Rocker shaft thrust washer ... All 18103 Rocker shaft sprln& washer ..• All T.1083 Roc.ker shaft joint washer ..• All T.2238 Rocker shaft kx:kln& plate ...

Al• T.2239 Rocker shaft retaining plate ... AlS T.22•0 Rocker shaft plate lolnt washer Al6 T.22S6 Reu.ininc plate set pin

A• T.2162 Rear cap domed nut ... AS T,2082 Domed nut washer ... A6 1809• Rur rocker cap A7 T.20114 Rear cap sealin& washer A•a 180ll Rear cap stud ..• A27 OOOS79 Rea.r c:a.p dowel AB T.208S Front cap nut ... A9 18093 Front rocker cap AI0 T.2088 Front ap sealin& washer All T.llSl Front cap stud ...

OIL PUMP A96 15396 Oil pump complete ... A99 15511A 011 pump spindle nut... . •• AIOO l •7ll WMm gear wheel (on pump)

17697 Gear wheel key .. • • ..

.... ~

-

6

, .......

Qty. Bin No.

I I I I I I I I I

I -I I I I l l l I I I I I I

... Sold In p,alrs l

. . . Sold In pain l l 2 l 2 l l • •

I I I I • • ... • • • • • • • • 8 I I I I I I • l -l •

,

-

Plate No. Port No. ~scription

OIL PUMP-<ontinued

AIOI AIOl AIOJ AI04 AIOS

15515 T.272 2•732 E.~ E.3231 US90 211-16

Pump feed bush Feed bush sealing wuher Driving worm on mainshaft a.nd pinion nut P-ump-,to-crankc:ue stud Pump stud nut Oil stop grub screw .,. Pump feed bush shim ...

HEAD STEADY STAY

J22 Jl9 Jll

Jl8 J20 JIS, AJO Jl6, All J23 117

06.0489 06.0•90 06.0622 000192 06.0493 06.0HS 19•37 000011 06.0830 06.091•

En&lne steady stay Enilne steady suy spu.er Enilne steady stay rubber Enilne steady stay washer Engine steady suy stud Engine steady stay nut En&ine steady stay screw En&lne steady nay screw washer En&lne steady side plate Engine steady spacer ...

CRANKCASE BOLTS

Al22 All• Al23 AllS Al27 All6 Al28

E.321• E.3231 13870 E.S•S6 E.3223 T.2013 000010 E.lll•A 190n T.2221 E.3229

Crankcase bottom stud Crankcase bottom stud nut ... Crankcase bolt Crankcase bolt washer Crankcase bolt nut Crankcase stud top rear Crankcase stud washer Crankcase stud nut Crankcase stud top front Crankcase stud washer Crankcase stud nut ...

ENGINE PLATES AND BOLTS

Crankc:ue-4ngine plate stud Stud washer ... Stud nut

06.0430 01•119 06.0029 2269• 06.0431 01•119 06.0029 06.0431 01•119 06.0029 06.0431 01•119 06.0029 06.062• 014117 06.0)•8 06.0418 06.0421 06.0nl 06.0427 06.0428 06.on1 06.0423 06.0:122 000008 06.0438 06.068• 06.042• 06.0432 06.0nl 06.043• 06.on• 06.0437 06.0436 000008 06.0435 06.068S

Crankcase-engine plate and frame nud (bottom) Crankw.....,.n.glne plate stud (top rear)

812 819 816 BH 813, BIS 820

821

817 81 86 BS 82 BB

89

Bl, M9 8 10

Stud washer ... Stud nut •.• Rear enitne plate stud (top) Rear eniint plate nud washer Rtar engine plate stud nut ... Crankc:ue•tngine plate scud (centre rear) ..• Stud washer ... Stud nut Cn.nkcue-eniine plate stud (bottom rear) Stud washer ... Stud nut F·ront eniine mountin& (wembltd) Front engine mountin& rubber Front eniine mountin.& seatin& spacer Front engine mountin& spacer Front ensine mountin& spacer rubber front engine mountlnc salter Front enslne mountln& bolt. . . Front enslne mounting bolt collu ... Front engine mountln& bolt washer Front engine mounting bolt nut Front engine mountlnc tube cap .. . Rear engine moundnc assembled .. . Rear engine mountln,g rubber Rear engine mountln& seatln& spacer Rear engine mounting spa«:r us-embled Rear en1ine mounting g-aittr P.ea, en1ine mounting stud •.• Rear en1ine mounting stud collar ..• Rear engine mountin& stud washer ..• Rur engine mounting rubber spacer Rur engine mounting tube cap

7

••• 'I

....... ...

Qty. 8fo No.

I I I 2 2 I 2

I 2 2 6 2 6

... ) l 2 I

I 2 I I I I I I I I I

2 • • I I 2 2 I 2 2 I 2 2 I 2 2 I 2 2 I 2 2 I 2 2 I 2 I 2 I I 2 I 2 2 2 2

,

1~• / _) / '

5

---

' i ,, I J ',J

t -~ \-!)

,,._ ._.) !)

\ ' •

• ., ~ ~ 0

20

@o .. 17 18 •

a 9 .. 9 B ENGINE PLATE

8

-

Plote No. Port No. Otscription

I ENGINE PLATES AND BOLTS-continued

I I I I I I I I I I I I

I

06.1)438 B7 06.077S

06.0776 06.0777 06.0778

BIi, B22 06.0S78 B18 06.0686

06.0687 06.0688 06.0689

Rear encine mounting stud nut Ensine mountin& shim -005 In. rear Enaine mountin& shim •010 In. rear Enaine moontin& shim ·020 In. rear Enaine moontin& shim ·030 in. rear ... . .. Enc!ne mount!n& shim (polyurethane) -h in. front-rear ... En11ne mountm& shim ·OOS In. front ... ••. • •. Ensine mountinc shim •010 In. front ••• •.• • .• Encine mountinc shim ·020 In. front ... •.• • .• Engine mountinc shim ·030 In. front

ENGINE SPROCKET

K29 A72 06.0383 KS A7S E.3682

Sprocket (standard fittin&) 1ST Engine sprocket key ...

CARBURETTOR

A28 13358 Carburettor sp,acer ... 06.0509 Carburettor manifold 06.0670 Balance union ... I Ins Balance union washer

Al42 Al43 A29

23580 Balance pipe hose Si in. 06.0577 Carburettor fix ing ,tud 06.0348 carburettor fixing ,tud nut ... 23•12 Inlet manifold screw ... . . .

C32 033281 Carburettor flange "O" rinc ... ... . . . 06.0586 Carburettor complete (left hand) less cables 930/27

Cll 06.0587 Carburettor complete (right hand) less cables 9l0/26 L930-002 Body only (left hand)

Cl2 C21 CII

R930-00I Body only (,;ght hand) 622-050 Float chamber body ..• 928,-060 Throttle valve-tin 3

CI0 928,-062 Air valve cs C7 C8 C29 C9 Cl&

928-06• Mixing chamber top .. . 622-131 Throttle valve spring .. . 622-065 Air valve spring 622-067 Throttle needle clip 622-12•3/ I Throttle needle 622-068 Float needle . ..

Cl9 622-069 Float C2S C20

622-071 Float spindle ... 622-073 Float chamber washer

C27 C26 C24 CIS Cl6

622-076 Pilot air adjuster sc.rew 622-0n Throttle stop ... 622-078 Banjo bolt 622-122 Needle jet 622-128 Jet holder

Cl7 Cl•

C3 C23 C28 C2 Cl

37~100 Main jet 12-4-026 Pilot jet 622-101 Flanse "O" ring 14-032 Tickler spring ... 622-086 Float chamber, mixing chamber top screw 376-097 Banjo unJon 622-082 "O" ring 5-077 Cable adju-:ster lock nut •-03S Cable adfuster ... 622-089 Tickler stem 622-081 Tickler head

EXHAUST PIPE

A34

06.0620 06.0621 18092 T.2166

SILENCERS

23768 23767 162SS 06.0727 000011

Exhaust pipe bare (left) Exhaust pipe bare (ri&ht) Exhaust pipe lock ring ... Exhaust pipe lock ring washer

Silencer left hand Silencer right hand Silencer clip ... Silencer clamping bolt Silencer clamping bolt washer

9

-

Qty. 8in No.

2 AR AR AR

. .. AR

... 4

. .. AR Al\ AR AR

I R

• ..... 2 2 2 2 I 4 4 4 2 I I I I 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4

... 2 4 4 4 2 2

I I 2 2

I I 2 2 • -

10--ffl 11-~[] 12--J~!ni

%

-

~:1

29

.Am,d to11«ntric CAttburtttor

r Cable adjuster 2 Cable.adjuster locknut 3 Floar-dwnberandmixing-clwnber-top

securing screws 4 Cable ferrules

s Mixing-chatftbcr top for adjuster and ferrule

6 Mixing-clwnber top (standud)

7 Throttle-valve spring 8 Air-valve spring

9 Throttle needle 10 Air valve

II Throttle valve

12 CarburettOr body

13 Air-inuke tube

14 Pilot jct

IS Needle jct

16 Jct holder

17 Main jet

18 Float needle

19 Float 20 Float-dumber wa,hcr

21 Float-chamber body .. Filter

23 Banjo union

24 Banjo bolt

2s Float spindle 26 Throtde-<top adju,ting sc=v

27 Pilot-air adjusting screw

28 ·o· Rings

29 NCC<!le clip

30 Mixing-clwnber top for cwo f<molco JI Plug for mixing-chamber top

32 ·o· ring for flange ~iling

C CARBURETTOR

10

I Plate No. Port No. Oe.scription Qty. S,n No.

I SILENCERS-continued 06.0348 Silencer damping bolt nut 2

Jl• 06.0563 Silencer stay left hand 2

I J26 06,0564 Silcnc:.r stay rlah t hand 2

13053 Silencer stay bolt • 18202 Silencer :ft bolt washer ••. •

Jl• 06.0863 Silencer t (bracket to frame) 2 J33 000010 Silencer bolt wuher •.. • J3l 06.0029 Silencer bolt nut 2 J25 J31 06.0622 Silencer rubber mountin,c • J27 JlO 000011 SJlencer rubber mouncing wa.sher 8 J28 J29 06.0348 Silencer rubber mountin& nut 8

E.3231 SIiencer suy bolt nut •.. • CHAINS

06.0366 front chain 017376 Rnr chain (19 teeth sprocket) 18257 Contact breaker chain • 17806 Camshaft chain :::-.. 033156 Rnr chain (ll tffth sprocket)

GEARBOX FIXING PARTS

1•367 Fixina: bolt top I 030023 Fixinc bait top wuhcr I 06.0•20 Fixinc bolt top nut I 06.0597 Pivot ttud r 000008 Pivot stud washer ... 2 06,0625 Pivot stud nut 2 16997 Gearbox adjuster I E. 3231 Gearbox adjuster nut 2 06.0595 Gearbox adjuster Cr'OPhead . .. I 000010 Gearbox adjutttr crosshead wuher I 06.0029 Gearbox adjuster crosshead nut I

GEARBOX SHELL

06.05•3 Gearbox complete (las clutch and kldutart) 07 06.0808 Shell with two bushes and studs 0 •7 0•0•67 Kic.kstart cue (Inner), .. 056 06.07•0 Kickstart cover (outer) D•6 0•0030 Inner case 1asket D•8 0•0055 Outer cover 1asket DJS 0•0138 Drain plug DI• 000200 Drain plug wuher 087 0•0137 Oil level plug ... 086 000203 Oil level plu1 wuher ... 066 0•110• Inspection cover 067 0•0057 Inspection cover 1asket 065 000•50 Inspection cover screw

ooosn Klcluurt-cue dowel . , • 2 Oil 0•0064 Klcluurt-case stud ... 2 08 000271 Kicksta.rt-case stud 5 089 00000• Klckstart-case stud nut 7

ooosn Klcksta.rt-cover dowel 2 068 000'482 Klcksta.rt-cover screw 5

GEARS AND SHAFTS

OJI 06.038• Gearbox malnsha.ft I 012 0•0025 Gearbox laythaft I -023 0•0•22 Main gear with bushes I 039 0•0026 M-alnshart first gear ... I DJS 0•0•18 M-alnshaft second gear I 024 0•0012 Malnshaft third gear ... I D•O 0•0115 Layshaft flrst ,ear I 038 0•0019 LaysMft second ,ear . . . I 037 0•0•20 laysh>lt thl,d gear I 036 0•028• laysha.ft top gear pinion I

0•0062 Main drivin& gear bush ... 2 0•00•8 Malnshaft second iear bush ... I 0•00•7 Layshaft third gear bush I 0•0046 Layshaft fint aur bush I

II

-

D GEARBOX

12

-

• Plott No. Part No. Oescri#)tion Q1y. Bin No.

- GEARBOX BEARINGS AND SEALS I D17 040Cm Main gear ball bearin& ... . .. I D7S 0@99 Mainshaft ball bearin& in kicksurt ca.se I • D22 0.0100 Laysha.ft ball bearing in shell 2 D9 0@56 Cam plate/quadrant bush in shell I D16 0.01)2 Main gear bearing oil sal . .. . .. 2 D10 0.0129 Quadrant and cam plate "O" r ing seal I 077 0-I0-\7) Kkksurt sp·1nd\e 'ousn in Xicksun. °" ...

049 0@61 Footchange spindle bush in kickstart case ... I - I 070 o-l0-\72 KickJtart spindle bush In cover I 093 0@63 Footc-hange spindle bush In cover ... I OSI 0@79 Ratchet spindle "O" ring ... ... . ..

092 - Footchange spindle and pawl carrier "O" rin& I 069 O@OS Kick.start "O" ring I - GEARBOX SPROCKET

06 040480 Gearbox sprocket (final drive) 19 teeth tin. x 'in. ...... I 06 06.0721 Gearbox sprocket (final drive) 21 teeth in. x in. "· I - 0.0131 Gearbox sprocket spacer I OS 0@70 Gearbox sprocket nut I 04 0@76 Gearbox sprocket lock washer I 03 000-4SO Gearbo)( sprocket lock washer screw I

• GEAR CHANGE

026 0@18 Cam plate only I O@IS Spindle only .•. I

031 0.0109 Quadrant assembly I 027 030 000174 Washer for cam plate and qu-adrant spindle 2 029 028 0.0136 Screw for cam plate and quadrant spindle l D34O33 0@22 Sel~tor fork . . . l 025 O@)S Selector fork shaft DSO 0.0111 Ratchet gear assembly 032 0@78 Knuckle pin roller 088 0@38 Gear cha.nae p-awl sprin& DS2 0.0110 Pa.wt carrier assembly

0@02 Pa.wl carrier only 0@67 Pawl carrier pin

097 0@24 Footc:hanae pawl DH 0@-49 Circ.lip for pawl

o.()066 Ratchet spindle 054 o-l0-\79 Gur chanse return spring D53 0.0l)S Return sprinc washer DSS O@S2 Gear chanse stop plate D73 <Ml~ Stop plate sc.rew . .. . .. on 014117 Stop plate screw spring washer 2 D57 06.0929 Footchange pedal . . . . . . I 058 <HOOe6 Footchange pedal rubber I 060 O.OI0S Footchange pedal bolt ..• I 063 <MS062 Footchange pedal bolt washer I D"4 OOOOOS Footchange pedal bolt nut I DS9 O@SI Gear Indicator ... I 062 0.0137 Gear Indicator screw . . . I 061 000012 Indicator screw wuher I 018 0@34 cam plate plunger . .• I D19 <MO+l2 cam plate plunger sprini I 020 0@36 Ca.m plate plunger bolt I

CLUTCH

06.0HI Clutch complete I E 06.0742 Clu,ch sprocket I El 06.07-44 Clutch back plate ... . .. I E57911 06.070 Clutch friction plate bonded • e. 810 06.07-46 Clutch plain plate ... 3 E 2 06.074S Clutch pressure plate ... ... ... ... I E • 06.0770 Clutch spring and clutch spring centre assembly . .. I E 5 06.03()6 Clutch adjuster ... •.. ... ... ... I £' 06.000S Clutch adjuster nut ... I G• 06.074) Clutch centre ... I E2 DI 0.037) Clutch recainin& nut :::

I ao 02 0.0)74 Clutch retaining washer I mo,e 06.07S2 Clutch locating clrdip I El3099 06.0747 Clutch locatinc spacer I

13

-

3

--. . 2

4

5

6

0 J g 0 7 26 25

22

24

020 ()21 8

19 0 170 0 9

@16

-15 10

11

12

E CLUTCH

14

-

,_ .... hnNo. 0ncl'IJ)fJIM

CLUTCH-continued 06.0894 Clulch ,trum -031 ,n ... All 06.09'5 Clulch ,.,um -048 1n. AR 06.0750 Clutch ~ar-,n1 I 06.0753 Cl1.tt~ bM,-,n, c,rchp Inner I 06.075-4 Clutch ~n, <.irchp o..,ter • I 06.0751 Clutch 1pr1ng Circltp ... I 060756 Or,ve ptn (bac.k plate to sprocket) 2

CLUTCH OPERATING PARTS ::, 0400,j.4 C wt<h rod I Del 06.0715 Opent1n1 lever .. I 07' 04005, Operaun1 lever body I 010 040003 Operat,11& body kxk1n1 r,nc I 079 040031 Openun1 ball .. I o.3 040060 Operauna roller I ~ 040065 lllol er s Nve I

- 095 000457 Roller ,c,..w .. I 091 0118'44 Roller screw nut ..... I

KICKSTART

- 045 0404n Kiduurt u.1-e with bus"-040146 Kicksurt bole bush

041 040017 Axle pawl 04) 040033 Pawl P'" 04< 0400<4 Pawl spttnc

- 042 IM0069 Pawl pluncer ON 040042 Axle.stop 0,5 040071 Axle am 096 040041 Axle cam rivet 096 040414 Axle stop rivet

- 076 040023 Ha,nshatt nut. kicutart end 06.0S98 Kldc.surt crank anembly-fotdmg type

091 06.0418 Klclatart crank only-(oldin& type ..• 033219 K•d1.san: peo.a_l n,bbet' 0429)• Fold1n1 cnnk ~al pin

- 06.0550 P-6&1 p,n domff nut 040433 h>cfai pin spnns was~r 000010 P.clal pln platn washer •

090 0605'9 Crvik,to-ule cla,npin& bolt •• 071 040475 Kt<burt cnnlr return spnnc

- FRAME 06.0406 Fnme .. I

SWINGING ARM • Ft 060441 Swln11n1 arm only I Fl fJ 06.0971 a.r,n, ca, wutie.r I

000051 Gruse nipple • I Fl) 06.0317 Oil sertw plu& ... I

- Fll 000012 O•I screw plu1 washer I Fil 06.094, hanna: end cap left hand I Fl6 06.0868 6tarln& tnd eap rll,ht hand . .. I FIi Fr, 06.0449 hann& tnd a,p " .. rlna: • 2 Fll 06 0973 hann1 ap rod auembled I

• Fil Fl7 06.0447 Swlng1n1 arm ba.l'in& 2 FlO 06.045) Swlng1n1 arm t,p1r.dle I

06.0446 Sw1.r,11n1 arm beann1 to•er •• 2 Fl4 FIS 06.04., Swlng1n1 arm btarinl "'O" rln1 (larat) 2 FH9 06.0650 R.tar chain adjuster 2 f6 FIO 06.0651 R.ur chain adtvster nut 2 • REAR SUSPENSION UNITS

06.0461 R.tar suspension umt .. 2 06.0465 II.tar s1.1spenslon 1.1nit top bolt 4

• 000010 lit.ear suspens,on unit top bott washer 2 06 0029 kear suspension unit top bolt nut 2 06 046) II.tar suspe.nsk>n unit bottom bolt ... 2 23291 ~eM sinpem~ unit bouom bolt wuhe.r •• 2 n636 R.nr suspcnsM>n un,t bottom bolt washer 2 06.0029 II.ear suJpe;nsion unit bottom bolt nut 2

IS

------

@2 © 3

wQ 150 16

130 C) 21 225) 23'if 24@

...

12= 20 =I Q 19 Q 1s

5

@ @ 6

10 9 7

F SWIN GI NG ARM

16

• ,tare No. Port No. Oescriptlon Qty. 8in No.

• CENTRE STAND

06.0S89 Centre stand I

06.0629 Centre sund bush 2

• 000009 Centre stand washer . . • 4

06.0630 Centre stand bolt 2

06.0631 Centre stand bolt nut 2

06.0588 Centre stand sprin& . .. I

• PROP STAND 06.0766 Prop stand I•&···

I

033278 Prop stand pivot I

033279 Prop stand pivot circllp 2

• 06.0765 Prop stand clip lug . . . I

06.0779 Prop stand clip lug stud I

06.0348 Prop stand clip lug stud nut •. , 2

000011 Prop sund clip lug stud wuher 2

06.0768 Prop stand spring I

.... • ::=OOTRESTS

06.09+! Footrest support plate left hand I

06.0945 Footrest support plate right hand I

• 06.0471 Footrest support spaur 4

06.0472 Footrest support spacer 2

06.08S8 Footrest 1upport bolt 2

000010 Footrest support bolt washer 4

06.0029 Footrest support bolt nut 2

Fl I 06.0475 Footrest left hud I

• FS 06.0473 Footrfft right hand I

06.0626 Footrest fbt:lnc stud . .. . . . 6

000011 Footrest fix ing stud washer . .. 6

06.0348 Footrest Axing stud nut 6

Fl, F4 19983 Footrest rubber 2

• 19984 Footrut splndle I

FRONT FORKS

06.0990 Fork complete ... I

• G29 06.0335 Handlebar lug , .• I

Gl 19021A Handlebar lug d ip 2

GI 06.0333 Handlebar lug c-llp alien s<:rew 4

G2S 06.03+1 Fork crown ... I

0305 17 Transfer "Made In Enaland" ... I

• G•2 030098 Handlebar lug Intl race I

030097 Fnme ball race top I

030097 frame ball nee bottom I

G40 030098 Fork e:rown ball nee .. . I

000021 Steerln& ball •. . 36

G41 17429 Ball race washer 2

G4l 15628 Ball race dust cover I

G+I 06.0341 Head nut I

G4 15627 Head nut washer I

G3 06.0340 Had nut top , .• I

G26 060336 Fork crown pif\Ch stud 2

G27 06.0337 Fork crown pinch stud nut 2

GS 06.0345 Inner tube top bolt 2

GJO T.320 Inner tube top bolt wuher •.. 2

G33 031544 Top cover tube left hand I

031545 Top cover tube right hand ••. I

G32 T.597 Top cover tube spigot rubber 2

25117 "R.oadholder" transfer 2

G39 03053 1 Bottom cover tuM 2

GJS 060760 Bottom cover tuM seal 2

G37 06.0762 Bottom cover tube Wflher 2

G21 000451 Bottom cover tube screw 6

G2l 000190 Bottom cover washer 6 -G2• 06.0350 Slider extension

2

06.0351 Sllde.r left hand I

GlJ 06.0352 Sllde.r ri&ht hand I

06.035-4 Sllder drain plug 2

000203 Slider drain plug washer 2

060353 Slider pinch stud I

06.0348 Slider pinch stud nut ... I

~ GIi 060299 Oimper tube . ..

2 ----I 17

~ ~ 9 3

1 (Ilia

..._ Q)4

440 4i 03 042

28

0 41

0 27

~ 26

40

0 ~-~-- -;.------ • r . --· ~ I · ---

ll Ill

0

23

30

0 0 38

037

0 22

• 21

fl s

{"'3o

0 32

34

0 0 35 n 36

0 20

G FO RKS

18

6

t)7

31 § 8

9

610

12 -

a 0 13

19 0 0 18 14

9 • 45

15

A 16

I Plate No • Port No. Description Qty. 8,n No.

• ~•M:)~,; '\C<;:)'\l.,._'i..-tontinu~~ G l6 06.0359 Damper tube anchor bolt

2 Gl7 T. 1009 Damper tut>e anchor bolt ~her 2 I Gl8 T.81• Damper tub. anchor boft washer 2 GI0 06.0360 Damper tube cap 2 G9 06.03•6 Damper rod 2 G7 06.03•7 Damper rod lode nut ... 2 Gl3 1•1188 Oa.mper valve ... 2 I Gil 1•119 Oa.mper valve stop pin 2 GI• 03058• Damper valve seat 2 Gl5 06.03•8 Damper valve seat nut 2 G31 06.0302 Main fork tube 2 G3• 1n13 Main fork tube oil seil 2 I G35 T. 10•9 Main fork tube: oil seal washer 2 G36 T. 1055 Main fork tube ,:uide bush ... 2 Gl9 T.10•8 Main fork tube bush bottom 2 G20 1•298 Main fork tube bush clrclip ... 2 G6 18813 Fork spring

--.::: 2 • GS 25003 Fork spring locatin& bush 2 G•5 020•63 Fork 1aiter ... ... 2 G28 030175 Steering lock (with 2 keys) I

I HANDLEBAR H2 06.on9 H;1ndlebar {Export)

06.078• Handlebar (Home)

I FRONT MUDGUARD

06.058• Front mudguard (Home) I 06.0583 Fronr mudguard (Export) .. . . . . I 06.0356 Front mudguard bridce stud (Slider) • I 000012 Front mudguard brid&e stud wasf1er • 06.0355 Front mudguard brid&e nud nut • 06.0619 Front mudguard stay, front ... I 06.0619 Front mudguard st:ay, rear ... I 06.0357 Front mudguard stay bolt-slider • I 000011 Front mudiua.rd stay washer • 06.0677 Front mudguard stay bolt to mudiuard 5 000039 Front mudiuard stay bolt washer 5 , 000190 Front mudiuard stay bolt wuher 5 06.0678 Front mudguard stay bolt nut 5

I REAR MUDGUARD

06.0S07 Rear mudguard . ..

I 000012 Rear mudguard fixin& bolt washer ... 06.0•03 Rnr mudguard flxinz bolt nut 06.0652 Rear mudguard-horn bracket bolt ... 06.0862 Rear mudguard-horn br-acket bolt nut

I FRONT NUMBER PLATE OJ 183S Front number pfate

I 18755 Front number plate bead I 011836 Front number plate stan<hion 2

I 000012 Front number plate stanchion washer 2 000005 Front numt..r plate stanchion nut .•. 2 000861 Front number plate screw

2

REAR NUMBER PLATE

I 06.06•6 Reu number plate I 06.0327 Rear number plate bracket bolt I 000012 Rear number plate bracket bolt washer 2 0330S7 Rear number plate bracket bolt nut I I 06.06•• Number plate falrinz ... I 021S03 Side reflector (rear)-Red i 03•-013 Side reflector (front~Amber (Export onl~) 2 06.0890 Side reflector (front br-acket (Ex pon only 2 06.06•3 Number pf ate fairinz spacer ... 2

f 06.0909 Rear lamp screw

2

19

Plate No. Port No. Oescr,ption Qty. &in No.

HAND BRAKE AND AIR LEVER

H4 06.0690 Front brake and air lever assembly ..• HS 18-754 Front brake lever ~ H26 06.0061 front brake lever y Hll 18--087 lever pivot screw H21 18-053 Pivot screw nut H9 12-556 Air lever only ... H7 12-619 Air lever body . .. HlB 12-607 Air lever central body H~ 12-606 Air lever cap . . . HB 12-033 Air lever sprln& washer H25 11-013 Body dampln& screw ... H27 11-014 Body dampln& screw ...

023707 Brake lever trunnion ... HIS 18-1005 AdJuster for cable H17 18-1066 Nut for adjuster

CLUTCH LEVER ....

H24 06.0691 Clutch lever assembly I

H23 18-751 Lever only I

HIS 06.0062 Body only I

Hll 18-087 Lever pivot screw I H21 18-053 Pivot screw nut I Hl9 12-595 Lever body clamp I H20, H l6 11-014 Body damp screw 2

023707 Clutch lever trunnion I

HIS 18-1005 Adju.ster for cable I H17 18-1066 Nut for adjuster I

TWIST GRIP H3 016658 Twist &rip assembled ... HI• 16-060 Body (top half) ... Hl3 16-061 Body (bottom half) ... HIO 16-091 Rotor only ... ... Hll lf-013 Clampln.& screw-lone HII 11-014 Clamplnc screw-shore:

16-008 Friction sprin&··· 16-009 Friction sprin& sc.rew 16-010 Sc:rew lock nut

HI0 16-070 Plastic rotor crip HI 16-069 Plastic dummy &rip HI 023740 Dummysrip H30 026476 Slotted abutment

BRAKE CABLE 06.0924 Front brake cable as.sembled (Home) 06,0918 Front brake cable assembled (Export)

013 06.0-481 Rur brake cable as.sembled •.•

CLUTCH CABLE 06.0930 Clutch cable assembled (Home) 06.0919 Clutc,h cable assembled (Export)

AIR CABLE 031614 Air cable-handlebar end !Home) ..• I 06.0908 Air cable-handlebar end Export) ... I 03314-4 Air cable-orburettor end ... l 018956 Midway adjuster I 019814 Jun«lon box for control cables I

THROTTLE CABLE 06.0923 Throttle cable-handlebar end (Home) I 031611 Throttle cable-handlebar end (Export) I 033145 Throttle cable carburettor end l 018956 Midway adjuster I 019814 Junction box for control cables I

20

i2.

(,, ~(!)" -16

C~-,.. 13 12

~ 28

H CONTllOL UVEllS

ll

3

:~ 27 1 ~

1

0 Oa 29

10

Plott No. Port No. Oescr;ptron

OIL PIPES Jl7 06.0638 Junction block and oil pipes . ..

JlS 031044 Junction block gaske:t 030+18 Junction block bolt

J3 0009S0 Oil feed hose-)¼ in, ••. 000950 Oil return hos.......+½ in.

J2, J• 02ll76 Oil reed a.nd return hose ferrule 13786 Oil return pipe adaptor washer 21287 June-non block dowel.. .

J38 06.0S92 Oil feed pipe filter assembled

J39 E.66•0 Oil feed pipe filter washe.r ... JI 06.039• Roc.ker box oil feed pipe Jl6, J•0 18101 Rocker box Oll feed pipe Nnjo bolt )6 T.108• Rocker box oU feed plpe ba.njo bolt washer

JS 0181SS Rocker box on feed pipe clip

TWIN SEAT 06.0S0I Oual sea.t 06.0503 Oual seat (Onns•) 06.1050S Dual seat (White} 06.0695 Dual seat fi,clng nut pin

016 06.06•7 Dual seat fixing nut ... E.67•2 Dual seat brac.ket support washer ... 21852 Dual sut rubber buuon

PETROL TANK

)9 J•I

J7

JS J•• JI0, J•2

Petrol tank Reserve transfe:r .. . Petrol tank filler cap .. . Peuol tank filler cap pin Petrol tap lmain) Petrol tap (reserve) ... Petrol tap wuh•r Petrol pipe left hand 4 in. Petrol pipe r11ht hand l¼ in. Petrol pipe "T'" piece ... Petrol pipe to "T" piece 7¼ In. Petrol pipe ferrule Petrol pipe nipple Petrol pipe union nut Petrol tank mountin& rubber strap ... Petrol tank bolt rubber Petrol tank bolt nut ... Petrol tank support rubber ... Petrol tank bolt washer Petrol tank bads•

....

06.0•96 00919S 06.0681 06-0882 03315S 0317•6 000183 00095• 19•02 0118•• 19•02 06 057S 22017 000513 06.0•98 06.06•8 06.0797 027138 01•999 06.0•99 06.0500 Petrol tank badge adhesive ...

COLOUR MUST BE QUOTED WHEN ORDERING PETROL TANKS

OIL TANK

N2 06.0SI I Oil ta.nk only .•. NI 02S3Sl Filler cap N16 06.0668 Oil tank drain plug NIS 000200 Oil tank drain plug washer ... NS 0009S3 Oil level Indicator hose-lf In. N•,N6 06.0576 Oil level Indicator hose ferNle

06.093S Oil tank flllin& transfer Nl 06.0636 Oil tank rubber mounting (stud)

0JJ0S7 Oil tank rubber mounting nut 000011 Oil tank rubber mounting washer ... 06.0916 Bole. $pacer

NI• 06.0811 Oil tank mounting rubber grommet 19629 OIi tank breather pipe. unk to air file.er 7½ in.

CHAIN OILER 06.088S Chain O.ler regulator ...

017 06.0881 Chain oiler bnc.kec. ... 06.0•W Chain oiler bracket spacer ... 13580 Chain oiler hose., c.ank to regul:ator I• In ....

019 13580 Chain oiler hose regulator to bracket 12 In.

021 23580 Chain oiler hose bracket to chain S in.

22

Qty. 8in No.

I I I I I

• 2 I I I I 3 6 I

I I I l l • •

.•• I I I I I I l l 2 2 I

10 2 2 I 8 2 I l 2 2

I I I I I 2 I 2 • • I I I

I I 2 I I I

II • 1 t)-4

36

• ~

• 6 400- @6

350 ... 7

C-- j

.. .. 41

~ 9

'l ~ ~ 34 32

®i 0 • 42!) .10

29 4.4

• fi • ?11 26

2S

- 24 @12 •

.. 23

a .. .. (]11

18 016

I 19 - I

15 .14

J OIL PIPES

23 •

flate No. Port No. Description Qcy. &in No.

CHAIN OILER-continued

025392 8eadin& in chalnguard I In. ... . . . I

025 027 06.068-4 Chain oiler regulator end assembled 2

026 06.0887 Chain oiler regulator felt I

028 0008'17 Chain oiler regulator hose l in. I

02302• 06.0886 Chain oiler regulator hose d ip 2

029 06.0920 Chain Otler hose clip ~ in. d ia.) • 020 06.0921 Chain oiler hose clip ¼ in. dia.) I

PILLION FOOTRESTS 06.0616 Pillion footrests bare ... 2

06.0617 Pillion footrest bolt 2 033057 Pillion footreSt bolt nut 2

0•2569 Pillion footrest rubber 2

06.0•87 Pillion footrest lug 2

06.0618 Pillion footrest lug bolt 2

000010 Pillion footrest luc bolt washer ...... 2 06.1559 P1ll1on footrest assy, pairs 1

FRONT CHAINCASE 06.0711 Chalnc:a.se-crankeue gasket ... I 06.0628 Chalncas.e usembled ... I

Kl 06.037• Chalnase inner half . .. I

K25 012•• 3 Felt washer 2

Kl 06.0375 Chaincase fixing bolt , .• 3

Kl9 06.0368 Chaincase centre bolt washer I

K20 06.0367 Chaincase centre bolt nut (chromed) I

Kll 06.0376 Chainca.s• centre stud I Kll 000010 Chaincase centre stud washer 2

Kl2 06.0397 Chaincase centre stud nut I Kl0 06.0399 Cha.incise centre stud shim . .. ... AR Kl6 06.0370 Cha.incase outer half ... I K23 06.0398 Chaincase band rubber I K17 06.0659 Cha.incase inspection cap (lcnldon tlminz) . .. I K21 06.0388 Chaincue insp,41Ctlon cap 2 K22 0•2025 Chalnca.se inspection cap gasket 2 K18 208•2 Chaincase inspection cap gasket I

06.0662 ~nition indicator plate I Kil 06.038' haincase oil level bolt I

Kl• 000200 Cha.incase oil level bolt washer I 06.0663 ~nition indiator plate fixing screw 2

K• 06.0395 ha.ioase futing plate ... . . . 3

REAR CHAINGUARD 01 06.0•56 Rear chainguard I OS 06.0•59 Rear chaincua.rd front bolt I 06 000012 Rear c.ha.inguard front bolt washer ... 2 07 033057 Rear cha.inguard front bolt nut I 012 06.08•3 Rear chaincuard extension ... I 010 06.0•59 Rear c.haingu-ard rear bolt ... I

09 000012 Rear chainguard rear bolt washer 2 08 033057 Rea.r c.hainguard rear bolt nut I

BATTERY BOX AND CARRIER 033057 Battery carrier bolt nut I 06.0327 Battery earth bolt I 000012 Battery earth bolt washer I

J•l 06.0533 Battery carrier rubber i::ad ... I

J•5 06.0867 Battery carrier rubber side pad 2 06.0533 Battery carrier rubber rear pad I 06.0568 Battery strap assembled I

Jl3 06.0615 Battery tray usembled I

06.08S8 Battery tray bolt (to frame) ... 2 000010 Battery tray bolt washer • 06.0029 Battery tray bolt nut ... 2

JI I 06.0927 ChaJn oiler clip (battery tray) 2 06.06n Chain oiler and ha.mess clip bolt I 000039 Chain oiler and harness clip wuher 2 06.0678 Chain oiler and harness clip nut I

2• " -

)/,,.._ 18

.:,,0

• • ~ 0 14 .. 33 99© 3 -

@ @ 0 32

~ 10 30 31 - ~8

a.a 7 6

28~ ~ 27 ® 26

0 25

ill ill

~ ' ill 3 .. ll 2

• K CHAINCASE

• 25

L FRONT WHEEL

· ....

" !Jilll!I, r,nm, t>es<f'iJll)on "ts)' --· • FRONT WHEEL

06.09&4 Wheel complet~ess tyre and tube ... I

06.0985 Wheel bar• I~ fittincs ... I

18350 Rim only WM2•19 I

• 20063 Spoke ... ... 20

20061 Spoke ... 20

021693 Spoke nlpple ... ... 10 l21 06.0364 Front hub shell only I ll7 1n21 Baring r!J;ht hand I

• lll 010100 Bearing I t ha.nd I 16783 Bearinc space.r ... I

l2• 06.0363 Bear-in& lock rinl ... . .. I \.I• £ . ...S t.ear\nc te\t wu u ..• . .. 'l. ll3 E.6889 Bearlnc felt washer retalnin& rinc I

• LIS 19719 Oil reu.inin& washer ... I l25 18551 Oust cover ... . .. I ll8 19646 Burin& spacer assembled I ll6 06.0361 Front wheel spindle •.. I l•9 06.0361 Front whet:I spindle nut I

• ll7 06.0000 Front wheel cover ptate I E.S944A Bra.ke plate packln& washer •.. ...~ AR

ll• 06.0009 Brake expander l l •S 06.0006 Bnke shoe with linings 2

06.0812 Brake shoe tining only 2

• 000113 Bnke shoe llnln& rivet Set I• l•6 06.001• Brake shoe spring 2

06.0013 Brake shoe stlpper 2 L36 06.002.S Expander lever I us 06.0027 Expander lever short. .. I

~ Ll7 000010 Expander lever washer 2 L38 06.0029 Expander lever nut 2 l •I 06.0015 Expander lever tie rod I L•2 033057 Tie rod lock nut I l39 06.0018 Yoke left hand thrud I l •O 06.0019 Yoke rlght h1.nd thread I l30 06.0789 Air Inlet cover I

06.0020 Air Inlet gauze I 06.0021 Air exit gaun ..• I

l31 06.0787 S.tf tapping screw I• 06.0MS Air exit cover ... I

l •l 06.0SSl Yoke pin 3 l •• 06.0553 Yoke pin clrc-llp 3 l28 19680 Expander bush • l32 06.000• Torque stop pivot pin I

06.0005 Torque stop pivot pin nut I

1111 06.1005 Front brike cover plate c.omplete I 2139• Pivot pin wuher 2 019512 Pivot pin clrcllp 2

REAR WHEEL • 06.0986 Wheel complete ... I 06.0997 Wheel bare, less fittings ... I 18350 Rim o,,ly WMl-19 ... I 20063 Spoke-long head ... 20

II 20061 Spoke-short head ... ... 20 021693 Nipple ... ... 10

Ml 06.0313 Hub shell only ... I MS 06.0319 Brake drum (sprocket} I M8 06.0323 Brake drum sleeve nut l

• MIi 1n21 Hub bearing left hand I MIO 010100 Hub bearing right hand I Ml6 1823• Hub bearing spacer ... I Ml• 06.0317 Hub bearing lock ring I Mil E.6889 Hub bearing wuher ... I Mil E.6885 Hub felt washer 2 MIS 1971• Hub felt retaining washer I M9 18231 Inner sleeve I Ml7 06.0291 Brake drum r-etalnlng stud I I'll 18),48 Hub disc .. , I Ml 25100 Hub disc hammer drive suew 6

M• 18731 Hub disc crommet 3 M20 06.0289 Rear wheel spindle I Mll 19266 Spindle wuher 2 Ml9 06.032• Spindle spacer . .. I Mn 06.0292 Spindle nut I ----

27

Plott No. Po;t No. Otscripdon

REAR WHEEL-<onelnued

M2)

M)O Mll Ml6 Ml7 M38 Ml4 M32

Ml5 Ml5 M26 M27 M29

06.0332 06.0704 06.0325 06.0326 14454 14506 06.0327 06.0)14 06.0828 06.0790 E.5061 E.5832 19765 000010 06.0029 06.0))4 E.5276 06.0806

Cover plate Bnke lever return ,prln& Torque pivot pin Torque pivot pin nut •.. Pivot pin retaining plate Pivot pin realning plate wuher Pivot pin retaining plate bolt Brake cam Brake shoe Brake lining . .. Brake lining rivet Brake shoe sprln& Expander leYer Expander leYer washer Expander lever nut CoYer plate spacer outer CoYer plate washer . .. Rear brake yoke trunnion

BRAKE OPERATING PARTS

02 06.0479 06.0780 06.0797 06.0781 06.0796 06.0552 06.055) 06.0806 06.0482 06.0481 06.094) 06.0651 021590

Brake pedal . .. Rear brake lever roller

Oil 011 04 OJ

SPEEDOMETER

H6

Rear brake adjuster nut Rea.r brake adjuster collar Rear brake yoke assembled .. . Yoke end pin ..• Yoke end circlip Yoke trunnion .•. Rear brake cable Bott lcxatin& grease nipple Brake pedal stop bolt Brake pedal stop bolt nut Bn.ke pedal pivot washer

MIS

06.0675 06.073) 06.0801 25087 06.0510 06.0627 13270 0)()208

Spttdo head MPH 5peedo h"d KILO Speedo tight lead Speedo drive cable Instrument case Speedo geirbox Speedo gearbox spacer . .. ... . . . . .. Speedo gearbox (with KILO speedo head 06.0733)

HEADLAMP 188218 504665 06.0798 06.0799 06.0800 0)1540 0)1555 55)248 144921 534296 )818</ 54140331 281 549450-4) )5710 5 16798 55~02 54573590 446 98<) 54523999 549542n

Fuse 25A •·· •·· •·· ··· Clio. lens re1a1ning (p4tg ot 101

Headlamp with harness (Home and U.S.A.) Headlamp with harness (Fren<h) ... He~lamp with harness (Continental) Hudlamp bott washer Headlamp bolt spacer Headlamp rim ... Screw, fixing rim Plate, fh<ln1 rim Warning licht body usembly Sealing washer, warning li&ht Bulb, warning light ... Bulb holder warninc light Li&httng switch L11ht unit Bulb holder, main Bulb holder, pilot Bulb. main Bulb, pilot Body Harness ...

28

4\:""

Qty. 8in No.

I I I I I I 2 I 2 2

S.t 14 2 I I I I

Al\ I

I I I 2 2

I

I I

• I

• • • II

• • ~ • • • • M REAR WHEEL

29

0 N

Plote No. Pott No. Otscription Q1y. 8in No.

REAR LAMP 2'4840 Rear lamp (Lucas 679)

I

54577109 Lens-Red I 2

572211'1 Len.s screw 54571677 Lens ieating guket .. .

I

5•5H348 Bulb holder with reflector I I

380 Bulb 06.0909 Rear lamp screw

2

06.0810 Rear lamp Ind I

H ORN I 032010 Electric horn 06.0865 Fixing bott ...

2

000012 fixing bolt washer • Oll057 Fixin.g bolt nut

2

06.0652 Horn bracket/ mudguard bolt I

06.0862 Horn bracket/mudguard bolt nut I

.... STOP LIGHT I

031621 Stop light switch 06.0677 Stop light .switch screw

2

000039 Stop light switch screw washer 2

06.0678 Stop light s-witeh screw nut . .. 2

06.0810 Stop light switch cable .. . I

06.0693 Stop light switch lead bracket ... I

ALTERN ATOR 54021027 Alternator (rotor and sutor)

I

KS •720SA Stator only I

K15 54213901 Rotor only I

Kl 06.0903 Alternator grommet •.. I

K28 06.0386 Stator stud 3

K27 06.0377 Sutor stud spacer 3

000011 Sutor stud washer ... 3

K26 06.0700 Sutor stud nut 3

Kil 06.0402 Rotor spacer ... I

K9, Al•O 20948 Rotor key I

K6,AH 24948 Rotor washer •.. I

K7, A7l 06.0387 Rotor nut I

KIi 06.0664 Rotor shim ·036 In. AR

KIO 06,0665 Rotor shim ·010 in. AR

06.0572 Contact breaker complete I

5+119827 Contact breaker set •.. I

06.0573 Condenser pack I

06.0720 Contact breaker bolt ... I

T.2221 Contac:t breaker bolt washer I

015306 Contaet breaker bolt washer I

029983 Coot.act breaker fixing K:rew 2

02998• Contaet breaker fixing screw washer 2

034051 Conu« breaker shaft I

030080 Contaet breaker shaft pin ... I

033007 Contaet breaker shaft sprocket I

033068 Conta<t breaker shaft bearinc I

034052 Contaet breaker shaft burlnf I

034053 Contact breaker shaft oU sea I

034055 Contact breaker shaft thrust washer I

034049 Contact breaker housing I

030081 Contact breaker cover ... I

19429 Conuct breaker cover irommet ... I

OJJ056 Contact breaker cover seal . .. I

03008• Contact breaker cover clip ... I

2S105 Contact breaker housin& fixln& bolt ... I

010706 Contact breaker housing flxln& bolt washer I

OISl-06 Contaet breaker houslnc fixln& bolt washer I

E.3229 Contact breaker housln& fixln1 bolt nut . .. I

T.2191 Contact breaker housln& flange 1-asket I

T.lHS Conuct breaker houslnc fixing stud ... 2

11796 Contact breaker housing fixing stud washer 2

E.3231 Contact breaker housing fixing stud nut ... 2

06.0946 Condens.er pi,ck fixing screw ... 2

000039 Condenser pa<k fixing screw washer 2

06.0678 Condenser pac:k fixin& screw nut 2

03107S Capi,cltor ... I

031080 Capacttor spring I

30

I ""'""'°· ,art No. 0eKriplJOtl Qty. 8mHo.

BATTERY AND FITTINGS 0)- llln•,y l'UZ5A ... I

RECTIFIER AND ZENER DIODE

02'604 '-ec:tlft.r w,th nut (Lucas •9072.A) I 015306 Rectifier washer I 0)3057 kert,n.r nut I 060649 Re<CJfler bracket I 000011 Recufler bracket washer l 06 0J.48 Recvflitr bradet nut .. I O))OS7 lllectifitr bracket and battery carrier fixln& nut I 060)17 Rewr,u bndet and ban•ry ean.h bolt .. , I 000011 Recufier bracket and battery earth bott washer ... I 030051 Z.e.Mr dtOde ••• •• . .. •• · ... ... I 06.0859 Zener diode bolt I 060544 Zen.r dtOde hat 1:1nk plate •.• l 06.0541 Zener d iode hut sink ~ate spKer ~·· I 06085) 2tMI' d.ode bracket . I 015306 Zener dk>dt wuhe.r .. I Ol>OS7 Ze.nu d>Ode nut I 06.0847 Zener dk>dt "Rotolok" I 06.0697 Cool 2 06.0699 Coil Rxlnc bolt ••• l 045062 Coil ftxinc bolt wuhtr • 033057 Coil fix.Inc bolt nut 2 060803 Cool blade • 06.069• CO.I brae.kit tpaur •

SWITCHES AND ELECTRICAL SUNDRIES 06 0802 En1tn1 earth tad ... .. . .. ... I 06.on1 latt.,-y eart.h bolt (rectifier bruktt fix.In&) .• I 000012 latury ...in bolt wuhu (rect.if,w brac:ket fh1.1n1) I 06 osa5 H.T . cabte for 1par1dn1 plu&··· ... .. ... 2 06 0834 S.,.,k1n1 plus (Cham.,- N 6 Y) ••• 2 36'403A Ammeter ... ... ... .• I 032220 S.,.,k1n1 plus '°"., i••ppreuod) ... 2 Olllll Spart<ln& plui CO'ttr unsuppressed) 2 06 078$ Dipper switc: a.nd horn IWttOtl ... I 0))016 l&nition ,witch ... . .. I 03304• IC""'°" •wi~h lock (with 2 keys) I 000951 ~nit1on ,witch sleeve lff In. I

t 1128$ l"Offll'Mt•harnea tO ff"IJ'M 2 06,0809 Grommtt0 h1rneu to uJI Medon l

GASKET SETS 06.0910 Gasket set complete .. I 06 09 11 Gulttt Mt dec:arbon,11n1 I 06.0719 Timlnc toVtr casket .. .. I 0•101) Od Hal f t1mln1 std•) ... I T.2187 OH seal drivln& skle) ... I 169•9 Filte,. body wash•,. I T 272 0 11 pump MOllnc -he, I 0))056 ContKt breake,.. cover suket I T.2191 Contact b...Uer hous,n, fllnae ps,k•t I 060398 Outtt' portion front chain we ~ask et .. • • •• I O•l02S fnsp«tion ap psket ichainc:ue: ... ... . .. 2 lOt4l lns~ton cap casket chalnai.e lcnltlon tlmlnc) .•. I T 1084 Roder feed pipe banto wuhe,. 6 06 0•00 Cyllnde,. head psket . .. . .• I 2•24, Cylif'de.r base psket I T20&4 Rocke,. cove,. 1uket , .. I T2088 Roe.hr CO'ter ps.ket 2 T2083 Rocke!'" shaft folnt washer • Tll•O R,od.,.- shaft plat.e lolnt washer • T,2166 Exhaust pipe nut washer 2 0124•) Felt wuhe.r . . • . . . .. I 06.0711 Gu ket~halnc:aM to crankcue I

CCESSORY COVER 06.0854 Accusory cover assembled 06.0836 Acu:ssory co.-er bncktt front

JI

• 14 01s

&16

l, @18

0119

C

020

V10

@11

N AIR FILTER

3l

o ..

I 06

.. 7

• Plote No. Port No. Oescriprion Qty. 8in No.

• ACCESSORY COVER-continued

06.0838 Accessory cover brM:ket rear I 06.0327 Accessory cover bracket bolt •.. 4 • 000012 Acccuory cover bracket bolt washer 4 0330S7 Accasory cover bracket bolt nut ... 4

112 06.08•8 Acceuory «>ver "Rotolock" ... I 06.0857 Accessory cover "Rotolock" rubber pad I

JI• 06.0856 Accessory cover srommet 2

• REVOLUTION COUNTER 06.0676 Rev. counter head I 030392 Rev. counter dri..-e cable I • ~-~' ,.___, 11;,;,~n\.~,. \\&'l"I' \UO I

H6 06.0S10 ln.nrument cue ... I Al37 06.0710 Rev. counter gearbox ... I Al36 012873 Rev. counter cearbox screw ... 2 A l38 23446 Rev. counter s:earbox washer 2

• AIR FILTER ... 06.0327 Air fllter fixin& bolt ... I 000012 Air filwr fix.in& bolt washer ... 2 033057 Air filter flx in& bolt nut I • 033027 Air filter mountinc plau sleeve 2

NB 06.0902 Air filter front plate uumbled I N9 06.0815 Air filter back plate assembled I Nil 06.0673 Air filter element I Nil 06.0816 Air filter perforated plate ... I • Nl7 06.0900 Air filter fixing bolt . .. 2 N7 06.0671 Air filter hose ... 2 NIO 06.0327 Air filter bolt (to battery tray) 3 Nl9 06.0925 Air filter bolt locking strip (long) I NIB 000012 Air fllter bolt washer ... 5

"" N20 06.0926 Air filter bolt loc,klng strip (short) ... I

CABLE CLIPS 011907 Rubber cable clip (shore) 4

• 026881 Rubber able clip (long) 2

TAIL SECTION

01• 06.0502 Tail section I

• 06.0506 Ta.ii section bracket I 06.050• Tail section bnicket rubber . .. I 06.0359 Tail section bolt I 06.0859 Tail section bolt I 000011 Tail section bolt washer 2 06.086• Tail section motif I • 06.0500 Tall section motif adhesive I

TOOLS 017253 Tool bag • 06.0820 Spanner 0 /E ff In. x t In. AF 0..0821 Spanner 0 /E n In. x In, AF 06.0822 Spanner 0 /E fl. In. x J in. AF 06.0823 Spanner 0 /E In. x in. AF 06.082• Spanner box r. in. AF ... • 06.0922 Spanner box in. x ff in. AF 017248 Pliers 021625 S<:rewdriver 017052 Spanner 0 /E i in. x ¼ in. . .. . .. 017053 Spanner 0 /E in. x f in. ... . .. • SBU2f76 Spanner box -/i in. x In. ... . .. 024365 Contact breaker screwdriver/iause 019869 Allen key 017252 Plug box spanner 030459 Tommy bar

• 023284 Suspension unit spanner LTU07 Tyre Lever 2 0 1711• Tyre pump I 5PU/20 Rocker adjusting spanner I 06.0829 Tyre pump shield ... I

IT 06.0989 Toolkit complete less lnflator I

I ll

s

28

' _J 27 =Q - , 25

26 o:=,

s s I < ' ===::::22 ===8~ 11¾

O TAIL SECTION

J•

@ 6 7

® I(

8

12

13

16

I I

• • • • • .. ~ •

Part No. 06.0934 06J)9~1 06.~7 06.~ 06.~9 06.0992 06.0995 06.0999 06.1015 06.1028 06.1037 06.0859 06.1229 06.~2 06.1 359

Oesetiptkln Auto Adva.nc.e Draw Bolt Engine Sprocket & Clutch Hub Tool Drift front Enzlne Mountln& . .. Drift Rear Enalne Moundn& ..• Auto Advance Lock Washer .. . Front En1lne Mounting 'tool .. . R.ear En&lne Mounting Tool •.• Clutch Tool , .. . .. . .. Clutch Hub Lock Rocker Shaft E,ctnctor Camshaft Sprocket ExtrKt.Or Camshaft. Sprocket Bolt Exh-autt Pipe P.in1 Spanner Head Spanner ... . .. Cam.shaft 011 Seal Gulde

WORKSHOP TOOLS

FRONT CRASH BAR

06.1275 Front Crash S.r 06.1299 Rear Crash S.r (1969)

-.:::

COMMANDO SPARES LIST

SUPPLEMENTS FOR 1969 AND 1970

Pages 36 to 47

35

SUPPLEMENTS FOR 1969 AND 1970

SPARES LIST FOR 1969 COMMANDO 'R' to be used in conjunction with

1968 COMMANDO SPARES LIST

Plate No. Port No. Oescr;ption

CRANKCASE-PAGE 4

061099 06107) 061112 061100 061092 061102 06110) 06110-4

Cr-ankcue complete with timinc cover Timing cover ... Crankcase halves Crankase timing side only ••• Timing cover gasket . .. Timing cover Krew long Timing cover screw short ... Tlmin& cover screw medium

CYLINDER BARREL-PAGE 5

060396A Barrel (Sliver) ...

PISTONS AND RINGS-PAGE 5

06118S 061187 061189 061191 06119) 061186 061188 061190 061192 06119• 061180 061181 061182 06118) 06118•

Piston complete Std. Left Hand Piston complete + 010 Left Hand Piston complete + 020 left Hand Piston complete T O30 left hand Piston complete + 0-10 left Hand Piston complete Std. Right Hand Piston complete + 010 Ri&ht Hand Piston complete + 020 Ri&ht Hand Piston complete + 030 Right Hand Pinon complete + 040 Right Hand Scraper ring Std, Scraper rinc + 010 Scraper rin& +020 Scraper rin& + 030 Scraper rln& + C).40

TIMING GEAR-PAGE 6 061086 06108• 061077 061078 061079 061080 20732 06109•

Camshaft thrust washer Camshaft Intermediate gear assembled Intermediate gear shaft Intermediate gear bush Camsh1.fc ,procket Cam1hdt sprocbt nut Chain ten.sioner slipper

ROCKERS, COVERS ETC.-PAGE 6

18093A Rocker CO'len (bright poll.sh) 1809•A Rocker Co'ler (bright potlsh)

HEAD STEADY STAY- PAGE 7

061128 Encine steady side plate

ENGINE PLATES-PAGE 7 061226 061277 061278 061227 061279 061280

Front encine plate mounting bush ... Front encine plate mountin& spacer Front en1ine plate rubber buffer ... Rear engine. plate mounting rubber Rur engine plate mounting .spacer ... Rur engine plate rub!Hir buffer

CAN ALSO

REPLACE 1968

PATTERN

STATE BRIGHT OR DULL

(•Applicable after ENGINE No.1l12S7)

36

-

.......

Qty. 8in No.

1• 1• 1• 1• 1' 1• •' 7•

... I

I 1 1 1 1 I 1 1 I I 2 2 2 2 l

1• 1• 1• 1• 1• 1• I' 1'

{~

... l

2• 1• 2• )• 2• 2•

I I I I I I I I I I I

Plate No. Part No. Description

CARBURETTOR-PAGE 9

061335 061))6 11248 918/071 L930/005 R930/005

Carburettor left hand (930/31) C,rburettor right hand (930/30) Carburettor screw Gauze ... Left hand body Right hand body

CHAINS-PAGE 11 019485 Rur chain-From encine No. 1317S7

GEARS AND SHAFTS-PAGE 11 061057 061058

s1 ...... ,ear Layshaft 4th cur

GEAR CHANGE- PAGE 13 Foot chanae lever (chrome) ... STATE CHROME O R DULL

KICKSTARTER-PAGE 1S 061059 0610S5

Kicknarter cnnk assembled (e:hrome) Klckstarter crank bare (chrome)

FRAME-PAGE 15 061130 061186 061287

Frame Certification plate Certification plate rl't'et

CENTRE STAND-PAGE 17 061116 061295 061039

Centre stand ... . .. Centre stand loeatln& sprln, ... Centre sund sprln& . ..

FOOTRESTS-PAGE 17 061053 061052

061146 000011 061247 061228

Footrest right han'd (chrome) Footrest left hand (chrome)

Support bolt . .. Support bolt washer . . . Support bolt nut Support plate . ..

STATE CHROME OR DULL

STATE CHROME OR DULL

"'.>

• FRONT FORKS-PAGE 17 Top cover (chrome) Top cover (chrome) Head race..s

STATE CHROME OR SLACK

• • J.

0315•4A 031545A 18163 15691 He.ad race felt ...

HANDLEBAR- PAGE 19 061046 Handlebar (bport)

FRONT MUDGUARD-PAGE 19 060619A Front mud1uard stay (chrome) STATE CHROME OR DULL

REAR MUDGUARD-PAGE 19

061173 060359 000011 060348 061121 061 174

Rear mudguard .. . Rear mudguard bolt .. . RHr mudguard washer Rur mudguard nut Re:a.r mud1uard clip Rear mudguard stay

(' Applicable titer ENGINE No. 131257)

37

...

...

Qry. 8in No.

1• 1• 1' 2' 1• 1'

1

1 1

1

{l

1 1

•

I 1 1

{) 1' 2• 1' 1'

{l l

.•• 2

... 1

1

1 3 7 3 1 1

Plott No, Port No. Otscripdon

REAR NUMBER PLATE-PAGE 19 000178 06135S 061197 060327 06086S 000012 061122

Number plate spacer ... Side reflector bracket Rear number plate support ... Rear number plate support bolt Rear fair ing bolt Rear fairing washer Rear fairing

BRAKE CABLE-PAGE 20 061076 Front bn.ke cable complete with stop li&ht switch U.S.A . only

OIL PIPE-PAGE ll 0613S7 011 pipe dip

TWIN SEAT-PAGE ll 061168 Oual seat 21852 Oua.l seat rubber

PETROL TANK-PAGE ll 061108 061110 027138 0610-40 009195

Petrol tank RED Petrol unk BLUE Petrol tank rubber pad 'NORTON' transfer ... Reserve tnnsfer

OIL TANK-PAGE ll 061117 061017 06135-4

Oil tank ... Tnntfer 7S0 COMMANDO ... Washer ...

FRONT CHAINCASE-PAGE 24

06102S 060763

Chaincase outer half ... Ignition Indicator plate

BATTERY BOX AND CARRIER-PAGE 24 014119 Shakeproof washer

REAR WHEEL-PAGE 27 011707 Security bolt ...

BRAKE PARTS-PAGE 28 06105-4 Brake pedal (chrome)

SPEEDOMETER-PAGE 28 061333 Speedometer head Kilos

HEADLAMP-PAGE 28 061160 0613S6

Headlamp complete with harness Headlamp bolt ...

ALTERNATOR-PAGE 30 Alternator Contact breaker . .. Contact breaker screw Contact breaker lead seal Contact breaker cover •. , Contact breaker cover scr•w Auto advance unit Adjusting rln&

STATE CHROME OR DULL

061177 061101 061281 061093 061087 061105 5-4-419)44 5-4-419220 5-4-4156-42 Sprin& •..

( 'Applle>ble afte, ENGIN E No. 131257)

38

....

Qty. 8in No.

1 2 I 2 2

. .• 2 I

... 1•

... I 6

1 1 I 2 1

1 1 1

1• 1•

... 2

... I

... 1

1• 2•

1• 2• 1 • ... 1• 2• 1• .. 1• 2• .....

Plott No, Port No. Oc:scriptk,n

REAR NUMBER PLATE- PAGE 19 000178 061355 061197 060327 060865 000012 061122

Number plate spacer . .. Side reflector bracket Rear number plate support . .. Rear number plate support bolt Re.ar fairing bolt Rear fairing washer Rear falrtng

BRAKE CABLE-PAGE 20 061076 Front bnke cable complete. with stop li&ht switch U.S.A. only

OIL PIPE- PAGE 22 061357 011 pipe dip

TWIN SEAT- PAGE 22 061168 Oual se.at 11852 Oua.l stat rubber

PETROL TANK- PAGE 22 061108 061110 027138 0610-40 009195

Petrol tank REO Petrol tank BLUE Petrol tank rubber pad 'NORTON' transfer ... Restrve tnnsfer

OIL TANK- PAGE 22 061117 061017 06135-4

Oil tank ... Tnntfer 750 COMMANDO ... Washer ...

FRONT CHAINCASE-PAGE 24 061025 060763

Chaincase outer half ... Ignition Indicator plate

BATTERY BOX AND CARRIER-PAGE 24 014119 Shakeproof wuher

REAR WHEEL-PAGE 27 011707 Security bolt

BRAKE PARTS-PAGE 28 06105-4 Brake pedal (chrome)

SPEEDOMETER-PAGE 28 061333 Speedometer he:ad Kilos

HEADLAMP-PAGE 28 061160 061356

Headlamp complete with harness Headlamp bolt ...

ALTERNATOR- PAGE 30 Alternator Contact breaker ... Contact breaker screw Contact breaker le.ad seal Contact breaker cover ... Contact breaker cover screw Auto advance. unit Adjusting ring

STATE CHROME OR DULL

061177 061101 061281 061093 061087 061105 5-4-419}+1 5-4-419220 5-4-415642 Spring ...

(•Applicable after ENGINE No. 131257)

38

Qty. 8in No.

1 2 I 2 2

.. . 2 1

. .• 1 •

I 6

I 1 I 2 I

1 I I

1• 1•

... 2

... I

.. . I

1• 2•

I ' 2• 1• 1• 2• .. 1• ..... 1• 2• .... .

- ~---~~----------------------

• Plate No. Pon No. Oc-scripclon

• RECTIFIER AND ZENER DIODE-PAGE 31

• •

061156 5+41997• 42S3TT 061242 06086S 000012 033057

Coil Coil bracket ... Condenier Coil bncket ... Coll bracket bolt Coll bracket. washer Coll bracket nut

SWITCH AND ELECTRICAL SUNDRIES-PAGE 31

061169 H.T. C.ble

• GASKET SETS-PAGE 31 061363 Guket set

ll

• • • II

061092 Tlmin& cover iasket

ACCESSORY COVER-PAGE 31

06117S 061017 060498

Accessory c.over Accessory cover tn.n.sfer Tool securing band ...

REVOLUTION COUNTER-PAGE 33

061089 061090 061106 061282 061118

Rev counter worm sear Rev counter drive housin& •.. Rev counter drive housinJ screw Rev counter drive housin& 'O' rlnc Rev counter cable

CABLE CLIP-PAGE 33

026880 Cable clip 026881 Cable clip

TOOLS-PAGE 33

0613S9 Camshaft oil seal suide

• OPTIONAL 061275 061289

Front cnsh bar set Rear crash bar set

• • • T

('Applicable alter ENGINE No.131257)

SPARES LIST FOR 1969 COMMANDO 'S' to be used in conjunction with

1968 COMMANDO SPARES LIST

CRANKCASE-PAGE 4

061099 061073 061112 061100 061092 061102 061103 06110•

Crankcase complete w ith tlmin& cover Tlmln,: cover ... Cnnkcase Halves .. . Crankcase timing side only .. . Timin.c cover casket . . . Timin& cover screw-Ion& .. . Tlmlnc cover screw-short .. . Timln& cover screw-medium

CYLINDER BARREL-PAGE S

060396A Cylinder burel (SILVER)

39

Q1y. B;n No.

...

. ..

...

2• 1' 2 • 1 2 2 2

2'

1• 1•

1 1 1

1· 1' 2• 1• 1•

6

•

1'

1 1 1 1 1 1 • 7

. .. 1

,

,,a~ Ho. ,art Ho.

PISTON AND RING STANDARD-PAG E S 06118S 06118' 061180

Pinon complete left h.&nd ,mon comp1ete n&ht h.aM •.. Scraper rlnc ...

PISTON AND RING OVERSIZE- PAGE S 061117 06118' 061191 06119) 061188 061190 061191 06119• 061111 061181 06118) 06118•

Pi.non complete left h&nd + 010 Pmon complete left h&nd 020 Pl.non complete left h.&nd +.030 Piston complete left hand 040 .. Piston complete rl&ht hand - 010 Piston complete r l&ht hand ""-020 Piston complete r11ht ha,wf .....-0)0 Piston complete rl1ht hand + 040 Sen.per rin& 010 Scraper rtnc · 020 Scraper rln& -+ 030 Scraper rin& 040

TIMING GEAR-PAGE 6 06111416 061011• 061on 061078 06107' 061o«) 107)2 06109•

Camshaft thrust wuher Cams.haft . lntermed~t• sear useml,led Intermediate aear shaft lntermtdta.te sear bus.h Camshaft spl'OCkft Camshaft sprocket nut Chain ttMtOl'\tr slipper

ROCKERS, COVERS ETC.-PAGE 6 1809)11 1809•/\

Rocker cover (&RIGHT POLISH\ -.ocker cover (BRIGHT POLISH

HEAD STEADY STAY-PAGE 7 061128 En11ne steady 11de plate

ENGINE PLATES AND BOLTS-PAGE 7 061116 061277 061278 061117 06117' 0612BO

Front enalne mountlna bush Front er11ine '"Ount,,.., spacer •. Front ensine mount1n.1 bufrer rubber RHr enslne mountln1 rubber kear en11ne mountu,1 spacer . .• Rnr enalne mountln& buffer rubber

CARBURETTOR-PAGE9 061JJS 061])6 112-48 918 071 UJO,OOS f\9)0 oos

Carburettor left hand (9)0 )1) Carburettor risht hand (tlO lO) Carburettor screw Gun.e le.ft Hand Body f\l&ht Hand Body

EXHAUST PIPE-PAGE 9 061l20 06131) 061ll• 061)17 061)16

Exhau-1t p,pe le.ft harid Exhaust pipe r11ht hand Exh.a.ust pipe heat shield Exhaust pipe heat shield c.hp hhaust pipe heat shield 1crew

SILENCER-PAGE 10 061Jll 061)18 EJIJS E.lll1 061l07 06130• 01 4999 061l1S 061l16

Sil•ncer. Slltncer Clip SIiencer Bolt Sdenc•r nut Silenc.•r auy •.. SIiencer br.aclcet Sil•nc•r rubber SIiencer heat ahleld ••• SIiencer heat shl,eld screw

Q1y. Sin No.

1 1 1

1 1 1 1 1 1

.. 1 1 1 1 ... 1

... ... 1

.. 1 1 1 1 1 1 1 1

1 1

... 1

2 1 1

... J 1 2

1 .. 1

1 1 1 1

1 .. 1

1 1 2

1 1 1 2 .. 1 1 1 1 •

I Qty. 81n No. Plote No. Part No. Description

I CHAINS-PAGE 11

029485 Rear chain. From Engine No. 131757 ... 1

I GEARS AND SHAFT- PAGE 11

061057 Sleeve gear 061058 layshaft •th gear

I GEAR CHANGE- PAGE 13

040632 Foot change lever (chrome) ... ... 1

I KICKSTARTER-PAGE 15

061059 Kickst-arur crank anembled (chrome) 061055 Klckstarter crank bare (chrome)

I .. FRAME- PAGE 15

061130 Frame I

I 061286 Certification label I 061287 Certification label rivet •

CENTRE STAND- PAGE 17

I 061116 Centre stand ... 061295 Centre stand locating spring 061039 Centre stand spring

• FOOTRESTS-PAGE 17

061053 Footrest right hand (chrome) 1 061052 Footrest left hand (chrome) ... 1 0612•6 Footrest support bolt 1

I 0612•7 Footrest support nut ... 1 000011 Footrest support washer 2 061228 Footrest support place ri&ht hand ... 1 ,

' FRONT FORKS-PAGE 17

061•5• Forks complete 1 061133 Fork Crown 1 061131 Handlebar lug . .. 1

f 061136 Pinch stud 2 18263 Head Races 2 15631 Head Race Fetu 2 061137 Exunslon collar 2 061114 Main tul>e 2

f 061115 Gaiter .. . 2

HANDLEBAR- PAGE 19

0610•6 Handlebars (Export) ... 1 r FRONT MUDGUARD-PAGE 19

255•2A Front mudcuard 1

(' 255•0A Front mudcuard stay ... 2

REAR MUDGUARD-PAGE 19

.- 061•02 Rur mudguard 1 060359 Rear mudguard bolt . .. • 000011 Rur mudcuard washer 1 0603•8 Rear mudcuard nut ... 3 061121 Rear mudcuard clip I

r 061•00 Re.ar mudguard stay . .. 1

•I --

Plott No. Port No. Description

REAR NUMBER PLATE- PAGE 19 0611'7 060)27 061)55 060865 000012 061122

Re.ar number plate support ••• Rear number plate support bolt S,de ,..flector brac.ket Rtar fa lrlns bolt Rear falrlns washer Rur fa1rin1

BRAKE CABLE-PAGE 20 061076 Front brake cable. complete w,th stop sw,tch-U.S.A. ONLY

OIL PIPES-PAGE 22 061159 042065 000950 14698 000950 061)•5 061)57

Oil fHd filter ... Oil fffd filter wuher . .. 0,1 1 .. d hOH •W Oil return adaptor washer 011 retvrn hOM s+• .. 0,1 pipe and Junctton block .. 011 pipe dip

TWIN SEAT-PAGE 22 0611'8 21152

Ov.J Mat Oual seat rubber

PETROL TANK- PAGE 22 061108 061110 061040 009195

Petrol Tank RED Petrol T•nk ILUE NORTON tr•n.sfer Re.serve transfer

OIL TANK- PAGE 22 0611•0 061))8 060652 000636 06115) 061155 0611S7

O,t Tank 0,1 tank cap Oil tank bolt Oil tal'lk dff.-e Oil tank fud b•nJo Oil tank return banJo Od u:,,k ritturn bolt . .

PILLION FOOTREST-PAGE 2• 06086) Lus bolt

FRONT CHAIN CASE- PAGE 2• 061025 06076)

Chalncas.e. outer half ... lsnltk>n lndlCltor plate

REAR CHAINGUARD-PAGE 2• 0612n Rear cha.,nsvard

BATTERY BOX AND CARRIER-PAGE 2A 061120 061lll 0612))

Battery tray assembled Battery curter rubber .. 8attery curter 1,nd od t•nk 1uppon

REAR WHEEl.,-PAGE 27 011707 Security bolt

BRAKE OPERATI NG PAR.TS-PAGE la 061054 8,.k• pedal (thromt) ...

SPEEDOMETER- PAGE 28 061))) SPffCl<>m4t.er head lutos

•2

.,1\,

Qty 8,n Ho

1 ,, 2

2 2 2 1

1

1 2 I 2 1 I I

•• 1 •• 6

1 1 2 1

1 1 1 I I 1

... I

2

I 1

••• 1

... I

.. 1

,iote No. Port No. Otscription Qty. 81n No.

HEADLAMP-PAGE 28

061160 Headlamp complete with harness-HOME ANO U.S.A. 1

" 061356 Headlamp bolt ... 2 000011 Headlamp wuher 2 06123• Headlamp spacer 2 061378 Clip harness/ battery platform 1 060915 Clip harn•ss/1».ttery pluform bolt .. . 1 061239 Headlamp support 1 - 061238 Headlamp nay left hand 1 0612•5 H11dlamp stay ri&ht hand 1 060327 Headlamp stay bolt . .• 2 015)06 Headlamp suy washer 2 033057 Headlamp nut .•. 2 , 000012 Headlamp wuher • 061362 Headlamp lock nut ... ... ... ... 2 06122• Headlamp complete with harness tRANCE) . .. 1 061225 Headlamp with harness complete CONTINENTAL) 1 5539•0 Li&ht unit (GERMANY & ITALY) 1 - 5•956250 Harness ... ..... 1

ALTERNATOR-PAGE 30 .. 06117 Alternator 1 061101 Contact breaker 1 061281 Cont.1.ct breaker suew 2 061093 Contact breaker lead s.ea.J 1 061087 Contact breaker cover 1 061105 Contact breaker screw 2

REAR LAMP-PAGE 30 5•95))86 Stop and light ltad ... 1 - RECTIFIER AND ZENER DIODE-PAGE 31

0612•2 Coll bracket 1 ............... .. 060865 Coll bracket bolt 2 000012 Coil bracket washer • . .............. 033057 Coil bracket nut 2 061158 Coil 2 , 5•• 1997• Coil bracket 1 .. •253n Condenser 2

SWITCHES AND ELECTRICAL SUNDRIES-PAGE 31

5•956•23 H(T lead unsuppressed 2 .. (061169) 5•953387 flev counter and speedometer lead .. . 2

ACCESSORY COVER-PAGE 33

0613•2 Ozus fastener ... 1 0613•1 0%us fastener clrcllp ... 1 0613•0 Oius futener spacer ... 1 061213 Rl&ht aide cover RED ... 1 061209 Ri&ht aide cover BLUE 1 061207 fli,ht side cover transfer 1 061202 Let side cover RED ... 1 061198 Left side cove" BLUE . .. 1 061207 Left side cover tnnsfer 1 061204 LAft side cover bracket 2 04i-n, Left side cover spacer ... 1 0613•• Left side cover bolt 1 061206 Left side cover 1rommet •

UVOLUTION COUNTER-PAGE 33

°"'°" kev counter worm sear 1 11,•0IO llu counter drive housing . •. 1 ~1100. llev counter drfve housing screw ... 2 Cli0 2C -.ev counter drive housing •o• rin& 1 Clilttl Ill• ... counter cable 1

•3

Plate No, Port No. Otscripoon

AIR FILTER-PAGE 33 060901A Air filter front ptat• (chrotne) 061361 Air filter front plate sptccr ...

CABLE CLIPS-PAGE 33

026880 026811

Cable dip Cable chp

TOOLS-PAGE 33

061)59

OPTIONAL

061175 061289

Camshaft oil seal 1uide

Front cruh bar Ht

"ear cnsh bar 14t

SPARES LIST FOR 1969 COMMANDO FASTBACK to be used in conjunction with

1968 COMMANDO SPARES LIST

CRANKCASE-PAGE • 061099 06107) 061111 061100 061092 061102 06110) 061104

Cnnkcue complete with tinun1 cover Tlmln1 cover Cra.nlc.Qff halvet leu tlmin& conr . Crankcase t,m1n1 side only ..• T1ming cover aasktt ... Timin& cover screw Iona ... T1m1n1 cover ,c.rew short •.. Tlmln1 cover s.crew medium

CYLINDER BARREL-PAGE S

060196A Cylinder b1irf'CI sliver ...

PISTONS-PAGE 5

061195 061186 061190 061197 061199 061191 0611') 061191 061190 061192 0611~ 061181 061112 06118J 0611~

Pmon complete Std. left hMd Pinon complete Std. ri&ht hand Scraper f'in& Std Piston complete 0101.tt hand Piston complete 020 left hand Piston complete . 030 left hand Pt.non COfflplete 040 ltft hand Pl.non complete 010 r1&ht hand Piston complete • 020 rl&ht hand P1st0n complete 030 rt&ht hand Piston comp4ete 040 rt&ht hand Scraper rln1 • 010 Scraper rin& 020 Scraper ""I • 0)0 Scraper rln& t CHO

TIMING GEAR-PAGE 6 061016 061094 061077 061078 061079 061090 207)2 061094

C.ms.h.&ft thr-ust washer Camsh&ft • Intermediate sear ass. Intermediate 1ear shaft fntermed11te iear bus._ Camshaft sprocket .. Camshaft sprocket nut Cha,n ten1t01"1er slipper

CAN REPLACE 1968

PATTERN

("Apphtable alter ENGINE No 1)1257) ..

Qty. 8•• Ho.

I I

6

•

••• I

1• 1" 1• 1• 1• 1•

•• 1•

• .. 1

1• 1• 1· 1· 1' 1· 1• 1•

'1ate Na. Pott No. Description

HEAD STEADY STAY-PAGE 7

061118 En&lne steady side plate

ENGINE PLATES ETC.-PAGE 7 061216 061277 061278 061227 061179 061280

Front encine mountinc bush Front encine mountln& spacer Front enclne buffer rubber ... Rear engine mounting rubber Rear encine mounting spacer Rear encine buffer rubber

ROCKER COVERS ETC.-PAGE 6 18093A Rocker cover front (bri&ht polish) 180'MA Rocker cover rear (brl&:ht polish)

CARBURETTOR-PAGE 9 06133S 061336 11248 9181071 L930/00S R930j005

Carburettor left hand (L930131) Carburettor right hand (R930/30 Carburettor fixing screw Gauze ... Left hand body Ri&ht hand body

GEARS AND SHAFTS-PAGE 11

061057 0610S8

Sleeve gur aud. Layshaft .. th gear

CHAINS-PAGE 11 019485 Rear chain-From ensine No. 1317S7

GEAR CHANGE-PAGE 13

CM06ll Footchange lever (Chrome)

KICKSTARTER-PAGE 15 0610S9 0610S5

Klckstarter crank a.ssembled (chrome) Klckstarter crank b.are (chrome)

FRAME-PAGE 15 061130 061186 061287

frame Certification label Certification label rivet

CENTRE STAND-PAGE 17 061116 061295 061039

Centre su.nd ... Centre sund louting sprlnc Centre stand sprins

FOOTRESTS-PAGE 17 061053 061051 0612-46 000011 0612•7 061228

Footrest rlsht hand (chrome) Footrest left hand (chrome) Footrest support bolt Footrest support bolt washer Footrest support bolt nut Footrest support plate

FRONT FORKS-PAGE 17

STATE BRIGHT OR DULL

STATE CHROME OR DULL

STATE CHROME OR DULL

STATE CHROME OR DULL

031S•• A 0315•5A 18263 1S631

Top cover tube left hand (chrome) STATE CHROME Top cover tube richt hand (chrome) OR BLACK Fnme ball nee Fnme ball race felt washer ...

(•Applicable after ENGINE No. 1311S7)

•5

Qty. 8ln No.

... l

1• 1• 2• 3• 2• 2•

1• ,. 1• .............. . 2• 1' 1•

1 1

... 1

{:

1 1 •

1 1 1

{: ... 1 •

l' ,. 1•

{1 ..• 2 •.. 2

I Plate No. Part No. Description

• ALTERNATOR- PAGE 30

I

• 0611TT 061101 544193~ 54419220 54415642 061093 061067 061181 061105

Alternator (rotor and stator) Contact breaker complete Auto advance unit Adjusti n& p in ... Sprin&s ... ... Contact break.er lead H.al Contact bruker cover Contact breaker screw Contact breaker cover screw

RECTIFIER AND ZENER DIODE-PAGE 31

061158 061142 060865 000012 033057 54419974 425377

l&nition coil .. . l&nition coil bracket to frame . •• l&nition coil bracket to frame bolt . . . l&nltlon coil bracket to frame wuher Ignition coil bracket to frame nut Coll bracket Condenser

II SWITCHES AND ELECTRICAL SUNDRIES-PAGE 31

II

II

•

061169 061389

H.T. Cable Ignition switch sleeve . ..

ACCESSORY COVER-PAGE 31

061119 061017

Accessory cover Accessory cover tn.n.sfer 7S0 Commando •..

GASKET SETS- PAGE 31

061363 061092

Gasket Ht Timin& cover sasket

REVOLUTION COUNTER-PAGE 33

061118 061069 061090 061106 061182

Rev. counter able Rev. counter drive wor m cear Rev. counter drive housing ••. Rev. counter drive housin& screw •.. Rev. counter drive housin& ·o• rinc

• CABLE CLIP-PAGE 33 026880 026881

Cable clip Cable clip

TAIL SECTION-PAGE 33

061063 061064 061065 061138 035039 061~

Tail nction RED Tail section GREEN Tall section RED/SILVER Tall section FIRE FLAKE SILVER 'NORTON' Transfer ... 'COHMANOO 750' Transfer

• TOOLS-PAGE 33

D

061359 Camshaft oll se.al aulde

OPTIONAL EQUIPMENT

061275 061289

Cr-a.sh bar set- Front ... Crash bar set- Rear ...

SELF FINISH NOT

RECESSED FOR MOTIF

INE No, 1312S7)

.....

Qty. Sin No.

1• 1• 1• 2• 1• 1• 2• 2•

2• 1 2 2 2 1• 2•

2• 1•

1• 1•

1• 1• 1• 2• 1"

6 •

{j 1 2

... 1•

1 1

SPARES SUPPLEMENT FOR 1970 COMMANDO-ALL MODELS

To be used in conjunction with 1968 Commando Spares List.

PARTS CHANGED FROM 1969 MODELS

Pote r970 Port Q1y. 1969 Port No. No. Description Off No. Models usN on.

4 061S37 Crankcase halves auembled 1 061112 ALL 4 061417 Crankcase Drive Side 1 060602 ALL 4 061S38 Crankcase Tim in& Side ... ... 1 061100 ALL 4 06141S Crankcase T.S. Only 1 061100 ALL 7 014117 Eng. Steady Screw Washer 3 000011 ALL

11 0'4063S Ma,nshaft 3rd Gear 1 0-40012 ALL 11 0-40634 Layshaft 3rd Gear 1 0-40420 ALL

061-4-41 Certification Plate 1 061286 ALL U.S.A. 030-461 Decal-Oil Recommendition 1 ALL

17 061702 Centre Sund Nut ... 2 061702 AL~ 24 061722 Pillion Re.st Support Plate 2 FASTBACK/ROADSTER H 060471 Pillion Rest Support Spacer 2 FASTBACK/ROADSTER 17 NV,22840/4 Fork Slider P inch Stud ... 1 060353 ALL 20 0616-4-49 Twist.grip . . . 1 01~S8 ALL 20 061450 U.S.A. Throttle Cable (H Bar end ) ... 1 060923 ALL U.S.A. 20 061451 U.S.A. Throttle Cable (H Bar end) 1 031612 ALL U.S.A. 33 061513 Side Cover 1 ROADSTER 33 061699 Decal "Roadster" 1 ROADSTER 9 061606 L.H. Exhaust U.S.A. 1 060620 ALL U.S.A. FASTBACK/ROADSTER 9 061607 R.H. Exhaust U.S.A. 1 060621 FASTBACK/ROADSTER U.S.A.

10 061608 Silencer ... ... ... ... ... . .. 2 23768 FASTBACK/ROADSTER U.S.A . 10 061328 Silencer Clip 2 16255 1 ROADSTER T 10 E313S SUencer CUp Boll } Now all models. Previously 'S' only. 2 060727 10 E3231 Silencer Clip Nut 2 060348 J U.S.A. FASTBACK

- ALL U.S.A. ROADSTER/ FASTBACK 11 061721 Silencer Stay 2 11 061720 Sllenc.er to Frime Suy ... 2 ROADSTER/FASTBACK U.S.A. H 061798 Pillion Rest Bolt ... 2 060617 ROADSTER/FASTBACK U.S.A.

1970 ROADSTER ONLY

PARTS PREVIOUSLY LISTED ONLY FOR 'S' TYPE AND NOW COMMON TO ROADSTER:

Front fender Front fender suy (chrome) Handlebu lu& .... . . . Fork crown assembled ... Fork crown pinch stud Fork slider extension Fork main tube . .. Fork gaiter Chainguard (chrome) Oil tank... . .. Oil feed filter ... 011 feed filter washer .. . 011 feed banjo

, Junetion bloc.k .•.

2SS42 25540 061131 061133 061136 061137 061114 061115 061272 061140 061159 0•206S

... 061153 061HS

Headlamp bolt washer . . . Headlamp bolt spacer . . . Headlamp support Headlamp top nay L.H, Headlamp top stay R.H. Headlamp top stay bolt Headlamp top stay washer . .. He1dlamp bottom suy wuher H.,.dlamp bottom nay nut Headlamp bottom stay locknut Clip-harness to battery platform Accessory cover bolt ... Accessory cover grommet

000011 061234 061239 061238 061245 060327 015306 000012 033057 061362 061378

... 061204 060856