commercial aviation manufacturing association of … · outcomes for the commercial aviation...

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COMPUMACHENGINEERING



Commercial Aviation Manufacturing Association

of South Africa

2

1. Purpose of CAMASA 4

2. Business Sector - Commercial Aviation 4

3. Outcomes for the Commercial Aviation Manufacturing Sector 5

4. Commercial Aviation Manufacturing Aviation industry in South Africa 6

5. Potential export markets for the South African industry 8

6. Establishment of the South African Commercial Aviation

Framework and Implementation Plan (IPAP) 2017 8

7. Company information 9

8. CAMASA Companies Expertise 10

9. CAMASA Members:AAT Composites 12Aero Services 13Aerosud Aviation 14Aeroswift 15African NDT Centre 16Compumach Engineering 17Daliff Precision Engineering 18Denel Aeroneutics 19Electrothread 20

Jonker Sailplanes 21

10. CAMASA Partners:Aerosud Training Centre 22Aerospace Industry Support Initiative (AISI) 23Centurion Aerospace Village (CAV) 24Henley Business School 25InvestSA 26Mandela Bay Composites Cluster 27Manufacturing Circle 28National Tooling Initiative Programme (NTIP) 29Stellenbosch Technology Centre 30TEDA Tshwane Economic Development Agency 31

11. CAMASA Members Contact Details 32

Contents

CAMASA brochure proudly brought to you by TEDA

WHAT WE DOPROJECT MANAGEMENT AND DEVELOPMENT FACILITATION

for the greater Tshwane community. This is realised through project management and development facilitation of City of Tshwane projects, implementation of City of Tshwane Development strategies, private sector led and projects which TEDA conceptualises itself.

INVESTMENT PROMOTION AND AFTERCARETEDA helps local and international companies to establish and build their businesses in Tshwane. TEDA assists prospective investors to deal with challenges of investing by providing the information required to make good investment decisions. TEDA also facilitates a coordinated City approach that saves investors time and money by helping them to get approvals they need from the City of Tshwane and other state agencies.

EXPORT PROMOTION AND AFTERCARETEDA provides export development and promotion services to existing and emerging companies located in Tshwane to assist them gain access to international markets.

ABOUT TEDATEDA was established with the primary objective of cultivating an environment within which the City of Tshwane (CoT) can grow its human capital and the economy through the facilitation, implementation

attraction into the greater Tshwane.

SERVICES OFFEREDProject Management and Development FacilitationInvestment Promotion and AftercareExport Development and Promotion

MISSIONTo provide innovative solutions so as to attract and develop strategic industries and business into the Capital City in order to strengthen and position South Africa in the continent.

VISIONTEDA strives to be a catalyst for economic growth and development to position the City of Tshwane as a globally competitive Capital City.

1

3

5

Purpose of CAMASA

Establishment of a Growth-Bilateral between Government and Industry to significantly boost South

African Commercial Aviation Manufacturing Exports through:

• Public-Private partnership

• Integrated Industry Growth Plan

• Expanding Advanced Manufacturing

• Future-orientated competitiveness (IoT, Ind 4.0).

Business Sector - Commercial Aviation

• Commercial Aviation - Aero-structures, Systems and Interiors

• Advanced Manufacturing (and Design & Engineering)

• Sector in South Africa – (CAMASA):

› 50 companies active

› Export R2.5b annually

› 40% Added Value (Local content)

› Employ 3 000+ people in high skill jobs

› Train 600+ people annually

› 90% of activity in Gauteng and Cape Town region.

Outcomes for the Commercial Aviation Manufacturing Sector

• Doubling manufactured Exports over a period of five years

• Localisation of imports of materials and components

• Growing Sector employment by 60% in high-tech jobs

• Transformation of the Sector including Ownership, Skills- and Supplier Development

with particular emphasis on Black Industrialisation;

• Leveraging and deploying the Advanced Manufacturing Skills

• Driving the industrialization and commercial deployment of leading edge

Technologies such as Additive Manufacturing

• Establishing a Best-Practice Advanced Manufacturing Hub by applying Advanced

Manufacturing Best Practices to the CAV and possibly other regional off-shoots;

• Promote direct partnerships with international OEM’s and/or Technology partners, to

demonstrate and showcase local industry capabilities and capacities to collaborate

• Forging stronger ties with global Aviation and Advanced Manufacturing companies.

4

7

Commercial Aviation Manufacturing Industry in South Africa

GAUTENG

CAPE TOWN

Commercial Aviation – Aero-structures and SystemsAdvanced Manufacturing and Design & Engineering

50 R3.0bn

40%

90%

3000+

companies active annually

Added Value (Local content)

of activity in Gauteng and Cape Town region

Employ people in high skill jobs

Export

600+Train people annually

6

Potential export markets for the South African industry

Establishment of the South African Commercial Aviation Framework and Implementation Plan (IPAP) 2017

Nature and Purpose of the Intervention The SA aviation sector is an established sector, already

exporting hi-tech parts and components to leading

international OEMs and Tier 1 and 2 companies to the

value of R3.0bn per annum. It has a strong and global

International order book, at approximately 2,000 airplanes

per year for the next 19 years. This sector has a potential to

further support economic development and industrialisation

by means of exports, R&D and localisation of selected

bought-in technologies and processes. This potential can be

realised by establishing new technologies and processes;

creating a conducive environment; and partnering with

global companies to spread R&D costs and expand the

client base. The Intervention is intended to significantly boost

SA commercial aviation manufacturing exports through the

application of an integrated Industry Growth Plan – and

achieve this by growing the country’s aerospace capabilities

in support of future-orientated competitiveness.

The purposes of the intervention are the following:

Doubling of the sector’s manufactured exports over a period

of five years as well as

the localisation of imports of components (including

manufactured goods required

for the servicing and overhauling of airplanes);

Growing sector employment by approximately 60% in high-

tech jobs from the current base;

Transformation of various aspects of the sector, including

ownership, skills- and

supplier development, with a particular emphasis on black

industrialists;

Establishing the necessary conditions to create and maintain

process and product qualifications and certifications to

international criteria.

Targeted Outcomes

A solid commercial aviation manufacturing framework,

aligning and integrating the key

enablers towards establishing a blueprint for future success

of the aerospace sector.98

Company Information

CAMASA is a non-profit company established by the Commercial Aviation Manufacturing

sector in 2016

Registration No:2016/360027/08

Registered address: 520 van Ryneveld Avenue

Pierre van Ryneveld Centurion

0045

Postal Address: PO Box 60531

Pierre van Ryneveld

Centurion

0045

Tel: +27 (0) 12 662 5000/5010

E-mail: [email protected]

Website: www.camasa.co.za

Chairperson of the Board:

Johan Steyn Aerosud Aviation

Directors:

Johan Steyn Aerosud Aviation

Chris Coertse Electrothread

Mike Kgobe Denel Aeronautics

Rowland Chute Daliff Precision Engineering

Chris Scott Aero Services

Christo Ebersohn Astra Operations

CAMASA Companies Expertise

Commodity Description AAT Composites

Aerosud Aviation

African NDT

Centre

Aero Services

Daliff Precision

Engineering

Lightweight Structures Technology

Denel Aeronautics Electrothread TiTamed Jonker

Sailplanes

Slick Aircraft

Company

The Airplane Factory

Astra Operations

Metal assemblies

Small part manufacture ✔ ✔ ✔

Small assemblies ✔

Medium sized structural assemblies ✔ ✔ ✔

Large sized structural assemblies ✔

Machinings

Small & Medium components - soft metals ✔ ✔ ✔ ✔

Small & Medium components - hard metals ✔ ✔ ✔

Large components - soft metals ✔

Composites

Non-structural ✔ ✔ ✔

Small & Medium sized strutural composites ✔ ✔ ✔ ✔ ✔ ✔

Medium sized stamp forming ✔

Composite assemblies ✔ ✔ ✔ ✔ ✔

Cabin

Vacuum Form Interiors ✔ ✔

Galleys, Closets etc. ✔ ✔

Seats ✔

ElectricalWire marking ✔

Small & medium sized looms ✔ ✔ ✔

Non-destructive

Testing

Radiographic Testing ✔ ✔

Penetrant Testing ✔ ✔

Ultrasonic Testing / Phased Array ✔ ✔

Training / Qualification ✔

Design & Engineering

Design ✔ ✔ ✔ ✔ ✔ ✔ ✔

Structural Analysis ✔ ✔ ✔ ✔ ✔ ✔ ✔

Product & Material Qualification ✔ ✔ ✔ ✔ ✔ ✔

Production

Industrialisation ✔ ✔ ✔ ✔ ✔ ✔

Proto typing ✔ ✔ ✔ ✔ ✔

Process Qualification ✔ ✔ ✔

Full scale production ✔ ✔ ✔ ✔ ✔

OEM

Sailplanes ✔

Trainer ✔

Experimental type aircraft ✔ ✔

1110

For over 30 years AAT Composites (Pty) Ltd, based close to Cape Town in South Africa, has gained experience in the designing and manufacturing of high performance products using composite materials and has established itself as a preferred partner in various industries worldwide. Nowadays, AAT’s target market and customer base focuses on Commercial aviation aircraft seat products and interiors, General aviation aircraft interior and structural parts and High-end automotive parts.

With an overall workforce of over 500 and key equipment including Autoclaves, Press claves, Thermo presses and various 3-, 5- and 6-axis CNC trimming machines the company is able to produce more than 3000 mouldings and ship up to 500 composite assemblies per week. Furthermore AAT Composites adheres to LEAN manufacturing principles and associated value stream analysis using a benchmark visual shop floor management system.

The Engineering department offers a high level of technical expertise combined with project management experience to develop and industrialize advanced composite products and associated processes and tooling. It also provides dedicated internal production support, as well as customer engineering change support throughout the product life cycle.

The team is experienced in using 3D CAD/CAM tools such as Pro/Engineer and Catia V5, as well as NASTRAN, MARC and PATRAN for stress analysis and material draping investigations. The Engineering department offers a material selection and lay-up design service incorporating structural analysis and design. The team will select the most appropriate processes and technologies to be used with every unique program .AAT Composites (Pty) Ltd has material engineering capabilities consisting of a fully functional material test laboratory, including microscopy, and can perform mechanical property testing and characterisation of metals and composites as well as basic flammability screening.

Requisite tooling and moulds are designed using the 3D CAD/CAM platforms Pro/Engineer and Catia V5 for in- house manufacture at the AAT tooling facilities. Among the key machinery for these tooling operations are trim robots, 3- and 5-axis CNC machining centres.

AAT Composites (Pty) Ltd is an AS/EN 9100 and IS09001 accredited company for the design and manufacture of composite products for the aviation and seating industry. It is our policy to ensure complete customer satisfaction through superior quality and service. All parts are quality checked to the specifications set out by the customer. In addition, we perform static testing to limit load on all load structures as part of our standard production validation process.

Established in 1989, Aero Services (Pty) Ltd. (AS) is one of the very few companies in South Africa with both South African Civil Aviation Design Organisation and Manufacturing Organisation approval. These approvals enable us to be uniquely suited to provide turnkey services for your aircraft, whether it be spare parts made per sample, composite refurbishment, or a full STC.

Aero Services provides mainly interior components/systems such as: tray tables, arm rest covers, shrouds, interior trim pieces etc., galleys and TSO’d galley equipment, equipment racks for antenna, LIDAR etc., Airborne Patient Care Systems, Intrusion resistant Cockpit doors, Cargo handling systems, LOPA Certifications and Commercial/Civil Bulkheads. Exterior Components/Systems: cargo pods, geo survey equipment and stores, wingtip lenses, composite fairings and stingers.

Aero Services has over 20 years’ experience in vacuum thermoforming components for the aircraft industry. We have formed a large variety of components such as: side wall panels, tray tables, seat backs, seat fairings and many more. We have a wide range of material that enable us to meet FAR25.853 flammability specifications.

Aero Services has been designing and manufacturing aeromedical evacuation units since the late 90’s. We hold a number of STC’s for aeromedical installations that can be used in SACAA Part 138 operations for aircraft such as: Beechcraft 1900D, King Air 200, BAe 125-800 and Cessna Grand Caravan 208B.

Tel: +27 21 850-5700 | Fax: +27 21 850-5701Email:[email protected]

Tel: 011 395 3587 | Fax: 011 395 4417Email:[email protected]

www.aeroservices.co.za 1312

MEMBER MEMBER

Aerosud Holdings is a privately owned company formed in 1990, situated

in Pretoria (Tshwane). The company employs over 600 skilled employees

in Manufacturing, Design and Engineering.

Aerosud Aviation is focused on the International Commercial aviation

market, and export its products to OEM’s like Boeing and Airbus as

well as Tier One suppliers, such as Safran Electrical Power and Spirit

Aerosystems, as part of the global supply chain into commercial aviation.

In addition to OEM approvals, the company has comprehensive Quality

Assurance systems in place such as EN9100 as well as various Nadcap

and EASA (Parts 21G) approvals.

Manufacturing technologies include, Thermoplastic Composites, Complex

assemblies in metalics and composites, Structural Composites, thin wall

automated welding, and design capabilities in Structures, Systems and

Interiors.

Aerosud Aviation has also successfully deployed ToC (Theory of Constraints)

in the business operation, including elements such as DDMRP and CCPM,

as well as a comprehensive alignment of Human resources management.

The company has comprehensive integrated business systems, that ensures

superior all-round operational performance and that are scalable.

Aerosud Aviation is also a key participant in Supplier and Enterprise

Development and is actively working together with the Advanced

manufacturing sector and CAMASA.

Transformation of the Aerosud Aviation supply chain, combined with the

Localisation of imports, and continued investment in new and advanced

technologies and training remains the focus of the company – to support

its aggressive growth strategy.

Tel: +27 (0)12 662 5000www.aerosud.co.za14

swift

The Aeroswift project was launched in response to a number of limitations

that had been identified in commercially available metal 3D printers,

which restrict the use of these systems. Current systems are relatively

small and have low production rates. This means that these machines

can only produce small parts and that the production cost of these parts

is high. A collaboration between Aerosud Innovation Centre and the

CSIR, established in 2011, initiated the development of the Aeroswift

technology, to overcome these limitations. The Aeroswift system can

produce parts that are substantially bigger than what is achievable with

current state of the art systems. Parts can also be produced up to ten times

faster than with present systems, ensuring that the Aeroswift technology is

cutting-edge. The large build volume of the Aeroswift machine does not

only allow for the production of large parts (up to 2m x 0.6m x 0.6m),

but also allows for the production of large batches of smaller parts. The

Aeroswift machine allows for the manufacturing of components from a

broad range of metals. The initial focus is on Titanium alloys which are

widely used in the Aerospace industry.

A LOCAL RESOURCE – TITANIUM

South Africa has one of the largest Titanium reserves in the world and

a number of national initiatives are supported by the SA Government

to ensure local beneficiation of this resource. The Aeroswift technology,

funded by DST, is a key element in the national beneficiation strategy

through which a local titanium manufacturing industry is to be established.

ENTERING A GLOBAL MARKET

The Aeroswift technology, developed over the last number of years, and

started producing its first test parts in 2016. The technology is delivering

on expectations of producing high quality material at improved production

rates. The first flight-ready titanium parts produced on the Aeroswift machine

will be flight tested mid 2017 on the AHRLAC platform which is a South

African developed aircraft. As development continues on the Aeroswift

platform, commercialisation activities for the technology is being initiated,

aimed at the production of world-class industrial additive manufacturing

machines and to produce parts for the global market.

Marius VermeulenEmail: [email protected]

15

MEMBER MEMBER

African NDT Centre provides Non-Destructive Testing services to

international standards and practices in both the general and aerospace

industries:

• through our Airbus/Nadcap approved testing facilities and our

French NANDTB qualified technicians.

• through our British Institute of NDT (BINDT) approved training and

qualification centres in Centurion and Durban.

• through the ground-breaking NDT level 3 consultation services by our

team of general and aerospace independently certified consultants.

• through our robust AS/EN 9100 and BS/EN/ISO 9001 certified

quality management system.

• through our development and fostering of sustainable business

relationships.

AFRICAN NDT CENTRE

Tel: +27 12 665 3248 | Fax: +27 12 665 4749www.andtc.com16

Compumach is a privately owned business situated in Johannesburg. The company is exclusively focussed on machining

services in the Advanced manufacturing and Aviation sectors, specialising in Turning, and 3 and 4-Axis machining.

Reliable supplier of quality parts to the Aerospace Market providing capabilities in:

• 3-Axis Vertical CNC machining

• 4-Axis Vertical CNC machining

• CNC Turning

The company holds EN9100 approval and various OEM approvals

Quality DeliveryOn Time


Tel: +27(0) 81 596 3377 | +27(0) 81 761 1157E-mail: [email protected]

17

MEMBER MEMBER

Daliff Precision Engineering is a company tightly focused on the production

and assembly of machined components produced to tight tolerances, in a

range of materials that include titanium, super alloys (such as Inconal) and

polymers. To that end it has a comprehensive range of modern computer-

controlled precision milling and turning machines, together with state-of-

the-art manufacturing control software. Daliff has also obtained ISO 9001

and AS/EN 9100 Rev C accreditation and approvals from companies

such as Airbus in France, Alstom Transport in France, BAE systems in the

United Kingdom and major South African clients such as Aerosud, Denel

Aerostructures, Saab Avitronics and Cobham.

Daliff Precision Engineering is one of those highly specialized companies,

supplying precision-engineered components and tooling to most of South

Africa’s major aerospace and defence companies as well as to companies

in other sectors and in other countries. More recently Daliff Precision

Engineering has also begun engaging with the rail and nuclear sectors.

The bulk of Daliff’s work is in aerospace, mainly the production of airframe

components for Aerosud and Denel Aerostructures, who are suppliers to

Airbus for the A320 airliner and A400M military transport aircraft.

Other clients include electronics companies for whom Daliff produces a

wide range of items, including electronic housings and various components

for radar and communications systems, most of them for export. Daliff also

produces metallic components for a South African company specializing

in the production of composite aircraft seats

Having modern machine tools and software, a range of accreditations

and approvals and satisfied clients will not of themselves guarantee the

future, so Daliff has a strong focus on development to ensure that it remains

at the leading edge. One recent example is the introduction of real time

machine monitoring software, as part the strategy of embracing Industry

4.0. Currently Daliff is participating in a Government sponsored project

with the engineering faculty of a local university into advanced titanium

machining technology. Previous development work focused on the high-

speed machining of light alloys.

BB BEE LEVEL 2

51.4% Black Owned

ISO 9001: 2000

AS 9100 Rev C

Customer Approvals:

• Aerosud

• Airbus

• Alstom

• BAE Systems

• Cobham

• Denel Group

• Rheinmetall

• Saab Avitronics

• Wabtech

Tel: +27 21 386 1851Email: [email protected]

18

With advanced design, engineering and manufacturing capabilities dating back to more than 70 years, Denel SOC provides

a wide range of innovative products, services and solutions within the defence, aerospace and maritime environments. Each

solution is designed to meet unique user requirements and provide full lifecycle support. For superior solutions in air, sea,

integrated systems, maritime and landward environments, speak to Denel SOC Limited.

Leverage Defence industrial development for commercial economic growth

Transformation of the technical skills base

Sustainable Job Creation

Rural Economic Development

Black Industrialist Development

Export Revenue GrowthLeverage African Economic Growth

Advance Global Competitiveness

Enterprise DevelopmentInternational Partnership

Regional Integration

African Solutions for Africa

Regional Mobility

Industrial Research and New Technology development

Export of High technology Products

Unleash Niche Export Markets and Unique Partnerships

Deepen the Industrial Base

Harness Technology Spill

OversSupport Industrial

Cluster Development

Across Industry Tiers (0 - 4)

Over 20 RSA Companies

Across Technology Streams

NATIONAL AEROSPACEFLAGSHIP

NATIO

NAL COLLA

BORATION MODEL

INDUSTRIAL DEVELOPMENT

AND DEVELO

PMEN

T

ECON

OM

IC GRO

WTH

SOC

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CON

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LOPM

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Strategic and Sovereign Capabilities

Tel:+27 (0) 11 927 2248 | Fax2Email: +27 (0) 86 542 0684www.denel.co.za 19

MEMBER MEMBER

21

Products & Services:

• Production of Aircraft Wiring Harnesses and Cable Assemblies.

Panel Wiring, Control Panels, Distribution Panels, LRU’s and Test

Equipment.

• Automated Testing (4 Wire, Hi-Pot, Components, Electro-Emulation)

using WEETECH W434 and W454 Test Equipment with Special

Process Approval from Airbus. RF-Cable Testing including Vector

Network Analysis.

• Laser Wire Marking (from 6 to 26AWG, up to 25m/min) using

Spectrum Technologies Nova 820 machines with Special Process

Approval from Airbus.

• System and Product Design and R&D Service, including Data-Pack

Creation and using Mentor Graphics CHS (Capital Harness) CAD

Software.

• System Installation, Integration and Field Services.

• CERTIFICATIONS:

• EN9100:2009 / AS9100C and ISO 9001:2008 Certified

Quality Management System (Certificate No. UK272016-1).

Tel: +27 (0) 11 848 3960Email : [email protected]

20

Jonker Sailplanes Pty Ltd (JS) is a privately owned, South African company, who designs, manufactures and maintains

sailplanes from their main facilities based at the Potchefstroom Airfield.

The first product, the JS1 Revelation, an 18m wingspan sailplane, was rolled out in 2006. In 2010 the JS1 Revelation was

issued with a type certificate by the Civil Aviation Authority of South Africa (SA CAA); the first type certificate for an aircraft

designed on the continent. The JS1 has been dominating the international contest scene since 2014 and was recently

rewarded with gold medals in 2 classes in the 2017 World Gliding Championships in Australia.

Several new innovations have been introduced to the JS1 platform since the development of the prototype. In 2012 JS

introduced the 21m version of the JS1, penetrating the open class market; in 2013 the JET Sustainer option build by our

European partners M&D Flugzeugbau, and in 2014 the 18m “EVO” outboard wings, improving the performance of the 18m

version. A Hand Control system, for pilots with reduced leg function, was also completed in 2014, offering disabled pilots

access to a high performance glider.

In 2016, exactly 10 years after the release of the JS 1 Revelation, the JS3 Rapture flew its maiden flight. After five plus

years of CFD work, which is the equivalent of more than 15 years of wind-tunnel work, Dr Johan Bosman, the company’s

Aerodynamicist, had developed a new fuselage shape which was ready to be developed into a new production glider. The

new glider was named the JS3 Rapture and the aerodynamic shape was frozen in January 2016. Also in development is the

JS1-C Self Launcher which is a complementary product line with the ability to take off on own power, focused on the leisure

market and addresses the need of 80% of the possible glider market.

M & D Flugzeugbau has requested the European Type Certificate at EASA, so that a registration in all EASA Member States

would be possible. This application was made as part of an agreed partnership between Jonker Sailplanes and M & D. It

is important to gain EASA Type Certification (TC) or Type Validation (TV), both for market confidence and to enable local

registration in Europe.

With more than 100 products sold worldwide Jonker Sailplanes is certainly living up to its vision and that is to manufacture

the most sought of sailplane in the world.

Cell: +27 (0) 82 618 5402 | Cell: +27 (0) 82 897 8977www.jonkersailplanes.co.za

MEMBER MEMBER

The Aerosud Group established the first Training school in 1994, and

has since steadily increased the capacity and the ability to introduce

new courses to support the needs of the company. In total 5 trades are

covered at Artisan and Operator level.

The training centre achieved ISOE (Institute of Sectoral or Occupational

Excellence) status in 2011 for two Aviation manufacturing trades. The

centre is fully approved by SA:CAA and the Transport Education Training

Authority (TETA) and also achieved its certification from QCTO in early

2017.

The Training Centre is about to expand to a 600 sqm facility – that can

accommodate up to 60 students at any given time, creating the opportunity

to grow the Training centre further to deliver skilled artisans and operators

also to the wider aviation sector in South Africa.

Various Public-Private partnership opportunities are in the process of being

explored to decide on the final growth model to support initiatives such as

CAMASA and sector transformation at large.

Tel: +27 (0)12 662 5000www.aerosud.co.za22

The Aerospace Industry Support Initiative (AISI) is an initiative of the Department of Trade and Industry (the dti), managed

and hosted by the Council for Scientific and Industrial Research (CSIR). The AISI is a government initiative with a specific

aim of improving the competitiveness of the local aeronautics-, space-, and defence sectors.

Enabling the South African Aerospace Industry to Participate and Compete Globally

The AISI takes its strategic direction from government’s objectives with a specific emphasis on industrialisation of technology.

the dti utilises the CSIR and its position in the National System of Innovation (NSI) to give industry access to national expertise

and –infrastructure, to improve its capabilities and offerings.

Focused Programme Level Interventions

The AISI achieves impact in industry through focused programme-level interventions. The programmes are designed to assist

industry in overcoming challenges faced by industry, and in doing so, ensuring that industry becomes more competitive. The

programmes are:

• Supplier Development

• Supplier development aims to ensure that the supplier base participating in the economy is broadened. It provides

enabling mechanisms to assist industry to improve their competitiveness, productiveness and quality management

systems.

• Industry Development and Technology Support

• The aim of industry development and technology support is to improve the competitiveness of the local industry through

the industrialisation of technologies.

• Sector Strategic Support Initiatives

The Joint Aerospace Steering Committee (JASC) was established to provide strategic guidance and positioning to the local

aerospace and defence industry. The focus of this programme is firstly the hosting of the JASC and its secretariat, and

secondly, the hosting and implementation of JASC flagship projects. These projects are technology advancement projects

with the specific aim of addressing technology gaps in strategic areas, as identified by the JASC and its subcommittees.

The collaboration between the local aerospace industry and the AISI is a key element in improving competiveness and

establishing a global footprint in the advanced manufacturing environment. As part of the duties of the CSIR as the host of

the AISI, it is obliged to make national facilities and expertise, housed at the CSIR, available to industry to improve product

differentiation for industry, and in doing so, ensuring that industry improves its competitiveness.

23

Aerospace Industry Support Initiative

Tel.: (012) 841-2913 www.aisi.co.za

PARTNERPARTNER

CENTURION

AEROSPACE VILLAGE

an initiative of the dti

CAVC

M

Y

CM

MY

CY

CMY

K

CAV Logo final vector .pdf 2/1/11 12:07:37 PM

The Centurion Aerospace Village (CAV) is the mandated

implementation arm of the Department of Trade and Industry

(the dti) in developing a sustainable Industrial Park to

support South Africa as a Global Player in the Aerospace,

Defence and Advanced Manufacturing Industries’ value

chains.

CAV is an intended Hi-Tech Advanced Manufacturing

Cluster aimed at attracting and retaining key industry

leaders as tenants, users and service providers specialising

in manufacturing, maintenance, repair, overhaul (MRO),

innovation and R&D capabilities The aerospace and

defence industries have always been important contributors

to the national, Gauteng provincial and local Tshwane

economies. CAV supports the industries through economies

of scale and agglomeration, improved processes,

increased productivity and cost competitiveness of local

manufacturers.

Strategic ObjectivesStimulate economic development by the formation of an

industrial park cluster that business will prefer to locate

in, in order to gain a competitive and cost effective

advantage;

• Develop a sustainable supplier base and contribute

to the growth of the Aerospace and Defence

Industry;

• Attract and retain key industry leaders as anchor

tenants and service providers;

• Develop and mentor SMMEs & B-BBEEs to create

opportunities for new entrants to the Industry;

• Provide facilities and services to complement high

levels of technical competency;

• Stimulate Hi-Tech Innovation and Research &

Development;

• Create economies of scale & agglomeration to

develop and sustain clustering effects;

CAV Landside• 13.6 ha located outside the eastern boundary wall

of the Waterkloof Air force Base;

• Focused on tenants and owners of facilities that do

not require runway access and hanger space;

• Facilities for larger companies built to specification;

• Mini factories for smaller companies sharing in

common infrastructure such as offices and meeting

rooms;

Benefits To Investors / Tenants• The logistics concept will be applied, including

development of a shared Logistics Centre;

• Shared services such as canteen, medical,

conference facilities, security and landscaping

will be provided from the Central Hub and other

specified infrastructure;

• Infrastructure and facilities services development will

be applied at the CAV;

• Access to a state-of-the-art ICT infrastructure will be

provided;

• Business opportunities (including BEE and SMME

concepts) are to be developed with business start-up

incentives developed on a case by case basis;

• Cost of operations will be reduced by the access to

shared services and

• “One-stop Shop” services related to all regulatory

and government requirements.

Tel: (012) 662 [email protected]

24

Centurion Aerospace Village

PARTNER

MANAGEMENT DEVELOPMENT

PROGRAMMES FOR THE

AVIATIONMANUFACTURING

INDUSTRY

Henley Africa, part of the internationally renowned Reading University (UK), is pleased to announce the launch of our management development programmes for the aviation manufacturing industry, the first of their kind in South Africa.

Henley Business School is continuously identifying industries that have traditionally been under-served from an educational perspective, and then working with the industry to highlight these particular needs. Henley has identified the aviation sector as an under-served industry, and has addressed these needs, commencing with the aviation manufacturing sector.

The development programmes have been designed specifically for the aviation manufacturing industry, and include short courses at a variety of levels, an Advanced Certificate in Management Practice (specialising in Aviation Manufacturing) at NQF level 6 and a Postgraduate Diploma in Management Practice (specialising in Aviation Manufacturing) at NQF level 8.

The development programmes are suited to managers from team leader through senior management. The short courses are intended to provide education within a short time period at an introductory level, while pitching the course at a level appropriate to the management level of the attendees.

The Advanced Certificate in Management Practice (specialising in Aviation Manufacturing) is focused on entry level management employees as the first stage in their progression through management. It provides the overview of aviation manufacturing as required for employees at this level.

The Postgraduate Diploma in Management Practice (specialising in Aviation Manufacturing) is targeted at middle and senior management within the organisation, and is intended for current holders of degrees that are not specific to the aviation manufacturing sector, who operate within the sector and want or need the general overview of the sector in order to progress their careers. Our existing PGDip graduates operating within the aviation manufacturing sector are also able to return and do just the aviation manufacturing modules.

For more technical information, contact Dr Rob Smorfitt on 082 499 7400. For enrolment information, please contact Karen Havenga at Henley SA on 011 808 0895 or [email protected].

Tel:+27 11 808 0860www.henleysa.ac.za 25

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Who are we?InvestSA is a division of the South African Department of Trade and Industry (the dti), providing a onestop-shop service to investors. We provide investment promotion, facilitation and aftercare, which is geared towards fast-tracking projects and reducing government red tape.

InvestSA facilitates the increase in the quality and quantity of foreign and domestic direct investment by providing an investment recruitment, problem-solving and information service in order to retain and expand investment in South Africa and into Africa.

InvestSA actively markets, promotes and facilitates investment in key high yielding growth sectors of the South African Economy.

What services do we offer?

Investment InformationWe offer specialist advisory services in the following areas:

Economic EnvironmentRegulatory EnvironmentLegal Environment and ComplianceIndustrial Development and Financial SupportInvestment guides

Investment FacilitationInter-governmental co-ordination and facilitationLicencing, company registrations and work permitsMunicipal facilitationIncentives facilitationLocation analysis and facilitation

Critical Infrastructure and utilitiesBroad-Based Black Economic Empowerment (BBBEE)Introduction to financial institutions and funding

opportunitiesPriority sectors, designation and localisationSite visits and Business to Business ProgramsPartnerships with StakeholdersCompany verificationsEnterprise development and supplier developmentIntroduction to raw material suppliersAdvice on customs clearingInvestment promotion and international investment

missionsFacilitation by the dti representatives stationed world-

wide

Aftercare ServicesAdvice on recruitment, talent and skillsAdvice on lifestyle amenities e.g. location of housing,

schools, etc.Policy AdvocacyInvestor SurveysBusiness ForumsRetention and Expansion services

Who are we?

InvestSA is a division of the South African Department of Trade and Industry (the dti), providing a one-stop-shop service to investors. We provide investment promotion, facilitation and aftercare, which is geared towards fast-tracking projects and reducing government red tape.

InvestSA facilitates the increase in the quality and quantity of foreign and domestic direct investment by providing an investment recruitment, problem-solving and information service in order to retain and expand investment in South Africa and into Africa.

InvestSA actively markets, promotes and facilitates investment in key high yielding growth sectors of

the South African Economy.

What services do we offer?

Investment Information

We offer specialist advisory services in the following areas:Ø Economic EnvironmentØ Regulatory EnvironmentØ Legal Environment and ComplianceØ Industrial Development and Financial SupportØ Investment guides

Investment Facilitation

Ø Inter-governmental co-ordination and facilitationØ Licencing, company registrations and work permitsØ Municipal facilitationØ Incentives facilitationØ Location analysis and facilitationØ Critical Infrastructure and utilitiesØ Broad-Based Black Economic Empowerment (BBBEE)Ø Introduction to financial institutions and funding opportunitiesØ Priority sectors, designation and localisationØ Site visits and Business to Business ProgramsØ Partnerships with StakeholdersØ Company verificationsØ Enterprise development and supplier developmentØ Introduction to raw material suppliersØ Advice on customs clearingØ Investment promotion and international investment missions Ø Facilitation by the dti representatives stationed world-wide

Aftercare Services

Ø Advice on recruitment, talent and skillsØ Advice on lifestyle amenities e.g. location of housing, schools, etc.Ø Policy AdvocacyØ Investor SurveysØ Business ForumsØ Retention and Expansion services

Tel: +27 12 394 1691 | Tel: +27 12 394 5935Tel: +27 12 394 1325www.thedti.gov.za

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The Mandela Bay Composites Cluster represents and advances the interests of and commercial opportunities in the composites sector in South Africa.

The Cluster, a national initiative, is a resource to industry, new entrants, innovators and researchers as we collectively seek to do business with improved cost, quality and delivery, according to global best practice. Particular benefits, and cluster-oriented learning will accrue to cluster participants, who have already initiated several landmark projects, that is enabling South Africa to exploit massive economic growth, job creation and profitable commercial ventures.

With the endorsement and collaboration of South Africa’s Department of Trade and Industry, the cluster coordinates R&D, skills development and industrialization efforts to activate value chains that make use of non-corrosive and lightweight composite technology.

The MBCC-NPC is governed by a Board and managed by the Cluster Management Organisation (CMO), which follows a value-chain approach to stimulate collaboration, innovation and industrialization.

The MBCC is a strategic entity for the composites industry at both national and regional level. At national level the MBCC plays a strategic role as a ‘cross-sectoral composite technology platform’ in support of the advanced manufacturing industries around the country. At regional level the MBCC plays a strategic role in support of regional composite companies who cut across the prevailing manufacturing sectors that exist in the region.

Cluster Participants:

ADD Resinswww.addresins.com

Aerontecwww.aerontec.co.za

Aerosud Aviationwww.aerosud.co.za

AMT Compositeswww.amtcomposites.co.za

Babensuswww.facebook.com/Babensus/

CitiJetwww.diamond-aero.co.za

Composite Training Academywww.compositetraining.co.za

Custom Works Composite Engineeringwww.customworks.co.za

Hybrid Compositewww.hybridcomposite.co.za

Industrial Composites

Kestrel Renewable Energy www.kestrelwind.co.za

Saertexwww.saertex.com

Schroeder Motorhomeswww.schroeder.co.za

Stonerodwww.stonerod.com

Taishan Fiberglasswww.ctgf.co.za

TAG Yachtswww.tagyachts.com

Tide Marine

Vivian Reginawww.vivianregina.com

TLT MechcCal, www.mechcal.co.za

Isivuvu, www.isivuvu.co.za

TGMC, www.tgmcafrica.com

Tel:+27(0)76-384 3484kjelt@mandelabaycompositescluster.co.zawww.mandelabaycompositescluster.co.za

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In South Africa the Industrial Policy Action Plan 8 (IPAP 8) identifies manufacturing as one of the key pillars of radical economic transformation. It is predicated on rapid and inclusive growth in the productive sectors of the economy and the creation of a skilled and capable workforce to support an inclusive growth path. It furthermore drives the long-term intensification of South Africa’s industrialisation process towards a knowledge economy.

The rehabilitation of the South African Tool, Die and Mouldmaking (TDM) industry as a key support function for manufacturing is imperative for the revival of the manufacturing industry and the re-industrialisation of the economy. The NTIP provides a road map for the tooling sector to engage with government to develop a sector-specific intervention to address the large skills gap in the sector. The NTIP acts as implementing agency and is responsible for the implementation, facilitation and management of the Intsimbi National Tooling Initiative (NTI). Intsimbi NTI is a multi-stakeholder initiative established under the auspices of the Department of Trade and Industry (the dti) and the Toolmaking Association of South Africa (TASA) to implement a turnaround strategy for the distressed local tooling industry.

The NTIP focuses on the following two challenges: Re-development and alignment of SA’s manufacturing skills delivery capacity with that of leading re-industrialising

manufacturing economies globally.Providing focused Enterprise Development support to SMME’s in the (TDM) sector through benchmarking and intervention

support to stimulate competitiveness improvement, localisation of tooling and job placement of learners exiting the new skills delivery system.

The intervention, the TDM Powered programme, is in terms of skills development based on the foundation of a new “Competency-based System” developed by the tooling industry in collaboration with international partners and local skills development stakeholders. The system aligns to industry needs and standards and provides a completely integrated solution to closing the skills gap from artisan to engineering level qualifications. The NTIP’s service portfolio comprises:

Development of training systems and solutionsDevelopment of curriculum contentCareer guidanceRecruitment and selection of studentsLife skillsDevelopment of remedial programmesAdvanced training support at tooling centres of excellenceProvision of facilitation and interface management of stakeholdersExecution of programmes

National Tooling Initiative Programme

Established in 2008 as a corporate association of manufacturers, the Manufacturing Circle is the voice of South African manufacturing. We conduct research and engage with key stakeholders to promote the benefits of manufacturing growth for the broader economy, influence policy, and highlight opportunities and key priorities, enabling the sector as the growth engine of the South African economy.

To achieve these objectives, we have prioritised three clear goals:Achieve a competitive manufacturing environmentAttain a supportive international trade positionAdvance the production of South African manufactured products

Implementation of these goals will assist manufacturing in attaining its rightful place in our economy where the current 13% contribution to GDP could be at least double for our stage of economic development, and in so doing could create 1 million jobs.

Advanced manufacturing is a critical component. The use of new technology, improved process and management methods improves the way in which we manufacture products enhancing our ability to supply locally and compete globally.

The Manufacturing Circle is committed to supporting advanced manufacturing in our efforts to achieve a competitive manufacturing environment. For economic growth. For job creation. For the sake of a better life for all South Africans.

Tel: (011) 061 5000 Fax Number: 086 688 7005www.manufacturingcircle.co.za

Tel: 012-760 0300www.ntipweb.co.za

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The Stellenbosch Technology Centre - Laboratory for Advanced Manufacturing (STC-LAM) is part of the Stellenbosch University’s Department of Industrial Engineering. The centre is founded upon three focus areas, namely Research and Development, Innovation Action Projects, and Education and Training. Our mission is simple: to deliver novel research, resource efficient solutions, and to support high quality training and education. State-of-the-art equipment for both subtractive (3- and 5-axis CNC HSC Machining Centres, wire- and die sinking EDM) and additive manufacturing (laser beam melting) is utilised towards maintaining the high quality outputs already established. This includes extensive technology transfer to industry, as well as intensive national and international collaboration. We offer services regarding reverse engineering and product design, prototyping and process chain development, additive and subtractive manufacturing solutions, as well as metrology for part inspection.

The roots of the STC stem from 1997 in the form of the Global Competitiveness Centre in Engineering (GCC); since then we have been assisting industry to meet the challenges of global competitiveness. Over the years, we developed a large customer base including partners from the tooling, automotive and medical industries. We work closely with our partners in the aerospace industry to develop, benchmark and improve process chains for high added-value titanium components.

The primary name Stellenbosch Technology Centre (STC) represents the affiliation and the domain of the facilities:“Stellenbosch” indicates the affiliation of the unit to the ‘alma mater’ Stellenbosch University“Technology Centre” emphasises the focus on the industrial relevance of the facility – identification, acquisition, mastering,

multiplication and transfer of advanced technologies to industry through training, demonstration, and dissemination of the acquired and accumulated knowledge via short courses, conferences, seminars, workshops and limited services to local industry.

The secondary name – Laboratory for Advanced Manufacturing (LAM) – symbolizes the research component and academic relevance:

State-of-the-art technology base for manufacturing engineering researchAttractive and reliable partner for collaborative projects on national and international levelIncorporating the Institute for Advanced Tooling into an integrated research domain.

We sincerely appreciate the support of our main funders – the Department of Science and Technology, the Department of Trade and Industry, the Technology Innovation Agency, the National Tooling Initiative Programme, and collaborators – SA Academic Institutions, Fraunhofer Institutes - Germany, industrial partners such as Aerosud Aviation, Denel, Polyoak Packaging.

Tshwane Economic Development Agency

@TshwaneEconDev


+27 (0)12 358 6552

www.teda.org.za


@TshwaneEconDev


+27 (0)12 358 6552

www.teda.org.za

InformatIon BookletaIrtec 2016

www.teda.org.za


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@TshwaneEconDev


+27 (0)12 358 6552

www.teda.org.za


@TshwaneEconDev


+27 (0)12 358 6552

www.teda.org.za


www.teda.org.za


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Tel: +27 (0)21 808 9531 | Fax: +27 (0)21 808 4245Email: [email protected]

Tel: 012 358 6552www.teda.org.za

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www.camasa.co.za

AAT CompositesTel: +27 21 850-5700www.aatcomposites.com

Aerosud AviationTel: 012 662 5000 www.aerosud.co.za

African NDT CentreTel: +27 12 665 3248www.andtc.com

Aero ServicesTel: 011 395 3587www.aeroservices.co.za

AeroswiftTel: 012 841 4337E-mail: [email protected]

Astra OperationsCell: 082 336 6506www.astraaero.com

CompumachTel: +27(0) 81 596 3377 | +27(0) 81 761 1157E-mail: [email protected]

Daliff Precision EngineeringTel: +27 21 386 1851www.daliff.co.za

Denel AeronauticsTel:+27 (0) 11 927 2248www.denel.co.za

ElectrothreadTel: +27 (0) 11 848 3960www.electrothread.com

Jonker SailplanesCell: +27 (0) 82 618 5402 Cell: +27 (0) 82 897 8977www.jonkersailplanes.co.za

Lightweight Structures Technology

Tel: 012 803 8338E-mail: [email protected]

Slick Aircraft CompanyCell: 073 846 0267www.slickaircraft.com

TiTamedTel: 021 510 8382www.titamed.co.za

The Airplane FactoryTel: 011 948 9898www.airplanefactory.co.za

CAMASA Members Contact Details:

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