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Page 1: COMMERCIAL &DEFENSE | FIXED WING & ROTORCRAFT …reliable lifting day after day, year after year. The pilot sits literally above the side windows, with all necessary switches in the

20150209BDN

C O M M E R C I A L & D E F E N S E | F I X E D W I N G & R O T O R C R A F T

2/23/15 8:02 AM

THIS DATA DOES NOT CONTAIN ITAR OR EAR TECHNICAL DATA

Page 2: COMMERCIAL &DEFENSE | FIXED WING & ROTORCRAFT …reliable lifting day after day, year after year. The pilot sits literally above the side windows, with all necessary switches in the

ApplicationsThe K-MAX is well suited to a variety of applications.Emergency response, including:

Disaster relief, i.e. delivering suppliesFirefighting, with precise water dropsMobilization and logisticsSearch and rescue

Construction, such as oil rig and pipelinePower line construction and repairTimber harvesting

K-MAX for Emergency ResponseIn case of emergency, K-MAX is the helicopter to call. The K-MAX was designed to perform under the most extreme conditions and circumstances, and it does just that.

It will maintain its capabilities in hot temperatures and at high altitudes, delivering a measurable performance advantage for operators conducting rescues or dropping water on fires in mountainous areas.

Its heavy-lift capabilities make the K-MAX ideal for diverse disaster relief missions. Its ability to work long hours and perform repeated lift operations would make the K-MAX invaluable in delivering relief supplies to an area devastated by floods, for example. K-MAX might also be used to rapidly remove debris in an earthquake-ravaged region...or to rescue those trapped on top of a high rise building.

In a worst-case scenario, call on the hardest-working helicopter in the fleet — the high performance/low maintenance K-MAX.

Conceived and designed to perform repetitive external lifting – the K-MAX performs that mission better than any other helicopter in the world. The single-engine, single-seat K-MAX is a rugged workhorse, and no helicopter works harder or more efficiently.

Performance? The K-MAX can lift more than it weighs —

6,000 pounds. Efficiency? The K-MAX burns 82 gallons of fuel

per hour during lift operations, the most efficient lift-to-fuel

ratio of any helicopter in its class.

DesignTo understand what makes the K-MAX better, just look to the

original design.

A simple, straightforward design has resulted in fewer

aircraft systems, and has shortened the load path between the

engine and the rotor system, enhancing the airframe’s ability to

handle the stress loads generated between the rotor system and

the cargo hook assembly during repeated lifting. This simplic-

ity of design also enhances the safety and reliability of the

K-MAX. Specific aspects of the design that merit a closer look

are the K-MAX’s unique cargo hook/trolley system and the

concept of vertical reference flight.

Cargo Hook/TrolleyKaman designed and built the K-MAX around its cargo hook,

which operates on a unique and functional trolley system. The

trolley system allows the hook to move back and forth across

the belly of the aircraft, enhancing aircraft and load stability.

Vertical Reference DesignThe K-MAX was also designed around the concept of vertical

The K-MAX effectively marries new

A look inside a K-MAX shows the source of its ruggedness. Besides

using high-strength aerospace-grade aluminum, we use the metal

in sheets up to 0.125 inches thick.

Built to Liftuilt to Lift

K-MAX brochure 20150206 FLAT.indd 2-3

Page 3: COMMERCIAL &DEFENSE | FIXED WING & ROTORCRAFT …reliable lifting day after day, year after year. The pilot sits literally above the side windows, with all necessary switches in the

The curved track in which

the cargo hook rides is

just part of the massive

structure that serves as

the centerpiece of the

K-MAX design. This heavily

reinforced structure delivers

reliable lifting day after day,

year after year.

The pilot sits literally above

the side windows, with all

necessary switches in the

cyclic and collective grips.

This view, in particular, shows the features that make K-MAX

so well suited to lifting and placing loads — a narrow, tapered

fuselage with bubble windows for unequalled pilot visibility

and the massive structure and unique “trolley” for slinging

6,000-pound loads.

Vertical Reference DesignThe K-MAX was also designed around the concept of vertical

reference flight, and the result is distinct advantages for pilots.

For example, the aircraft’s narrow profile and landing gear

placement provide pilots with an unobstructed view of the load

from either side of the aircraft for enhanced control and more

precise load placement.

An external instrument panel is strategically located outside

of the cockpit, enabling pilots to actively monitor performance

during load operations.

In addition, the K-MAX operates with a minimum number

of systems that require pilot action or monitoring. The pilot

can perform all normal and emergency procedures without

removing hands or feet from the controls.

InnovationThe K-MAX effectively marries new-generation technology

with an extraordinarily rugged airframe. Its aluminum fuse-

lage ranges in thickness from 0.065 inches to 0.125 inches for

enhanced durability and safety, especially in critical areas such

as the cockpit, fuel tank and lower fuselage.

2/23/15 8:01 AM

Page 4: COMMERCIAL &DEFENSE | FIXED WING & ROTORCRAFT …reliable lifting day after day, year after year. The pilot sits literally above the side windows, with all necessary switches in the

Meet the K-MAX. The world’s most efficient medium-lift helicopter.

SPECIFICATIONSWeights and MeasurementsMax gross weight (with external load) 12,000 lb 5443 kgMax gross weight (without external load) 6,500 lb 2948 kgEmpty weight 5,145 lb 2334 kgUseful load 6,855 lb 3109 kgCargo hook capacity 6,000 lb 2722 kg

Lift Performance — ISA +15° CSea Level 6,000 lb 2722 kg5,000 feet 5,663 lb 2574 kg10,000 feet 5,163 lb 2347 kg15,000 feet 4,313 lb 1960 kg

Hover Performance — 4,000 feet, 35° C (95° F)Hover IGE 12,000 lb 5443 kgHover OGE 11,500 lb 5216 kg

PowerplantModel Honeywell T53-17 gas turbineThermodynamic rating 1,800 shaft horsepower

Maximum airspeedWithout external load 100 kt 185.2 kphWith external load 80 kt 148.2 kph

Fuel SystemTotal fuel capacity 228.5 U.S. gal 865 litersJet A fuel weight 1553.8 lb 704.8 kg

Total usable fuel 219.5 gal 831 litersJet A fuel weight 1,492.6 lb 677.0 kg

Avg fuel consumption 82 gal/hr 310.4 l/hrJet A fuel 557.6 lb/hr 252.9 kg/hr

20-minute reserve + unusable fuel 36 gal 136.3 litersFuel weight @ 6.8 lb/gal 244.8 lb 110.0 kg

Max endurance w/o reserve 2 hr 41 minRange, without external load 267 nm 494.5 kmRange, with external load 214 nm 396.3 km

Approved fuels Jet A/A-1, JP-5Jet B/JP-4

JP-8

The key to its efficiency is a distinctive,

oversized, intermeshing rotor system

with servo-flap control. The K-MAX

uses counter-rotating main rotors but

no tail rotor, so all engine power goes

directly to the large main rotors for

maximum lifting capacity. What’s more,

the K-MAX maintains its power and

performance at high altitudes and at

high temperatures, an important opera-

tional benefit that is directly attributable

to the aircraft’s superior design.

The counter-rotating, servo-flap controlled, intermeshing main rotors of the

K-MAX put all available power into lift, wasting none on anti-torque.

This is K-MAXhis is K-MAX

K-MAX brochure 20150206 FLAT.indd 4-5

Page 5: COMMERCIAL &DEFENSE | FIXED WING & ROTORCRAFT …reliable lifting day after day, year after year. The pilot sits literally above the side windows, with all necessary switches in the

System   AircraftAC Electrical System

Multi-Engine Management

Combining Gearbox

Intermediate Gearbox

Tail Rotor Gearbox

Flight Control Hydraulics

Tail Rotor

Multi-Tank Fuel Management

K-MAX B-212

XXXXXXXX

B-214B1

X

XXXXX

SA330

XXXXXXXX

Mi-17

XXXXXXXX

KA-32

XXX

X

X

PILOT WORKLOAD COMPARISONWe put a lot less into the

K-MAX — complicating

systems and tasks — so you

get a lot more out of it —

more safety, more reliability,

and fewer distractions

during flight.

Each blade on the K-MAX is controlled by a servo-flap. Located about

two-thirds out on the trailing edge, they aerodynamically control

blade twist, and the pilot has a direct connection to them

without relying on hydraulic or electrical systems.

2/23/15 8:02 AM

Page 6: COMMERCIAL &DEFENSE | FIXED WING & ROTORCRAFT …reliable lifting day after day, year after year. The pilot sits literally above the side windows, with all necessary switches in the

K-MAX revealed-MAX revealed

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Page 7: COMMERCIAL &DEFENSE | FIXED WING & ROTORCRAFT …reliable lifting day after day, year after year. The pilot sits literally above the side windows, with all necessary switches in the

A unique cutaway drawing of the K-MAX reveals the simplicity of design that results

in many important benefits for operators. The K-MAX uses counter-rotating main

rotors but no tail rotor, so all engine power is used to maximize lifting capacity.

2/23/15 8:02 AM

Page 8: COMMERCIAL &DEFENSE | FIXED WING & ROTORCRAFT …reliable lifting day after day, year after year. The pilot sits literally above the side windows, with all necessary switches in the

Performance at a GlanceReliably lift 6,000 pounds on the hook at 46 °C @ sea level. Repeatedly lift 5,000 pounds at 8,000-foot density altitude.

The K-MAX consistently delivers superior, reliable performance. Mission after mission. Day after day. Year after year.

Altitudesea level

5,000 ft/1,524 m

10,000 ft/3,048 m

12,500 ft/3,810 m

15,000 ft/4,572 m

Payload6,000 lb/2,722 kg

5,663 lb/2,569 kg

5,163 lb/2,342 kg

5,013 lb/2,274 kg

4,313 lb/1,956 kg

PAYLOAD AT ALTITUDE

Payload6,160 lb/2,800 kg

5,940 lb/2,700 kg

5,720 lb/2,600 kg

5,500 lb/2,500 kg

5,280 lb/2,400 kg

5,060 lb/2,300 kg

4,840 lb/2,200 kg

4,620 lb/2,100 kg

Range (nm) 0 50 100 150

Range, plus 20-minute fuel reserve

Standard day/sea level — HOGE 35 °C/4,000 ft — HIGE 35 °C/4,000 ft — HOGE

PAYLOAD VS. RANGE — TYPICAL ENGINE

Powered by a T53-17 turbine engine

with an excellent operating history of

53 million hours in service, the K-MAX

can lift more than its own weight

with power to spare. What’s more, it

maintains its performance, with less

degradation than other helicopters,

when flying at high altitudes or hot

temperatures.

Performance to the Maxerformance to the Max

Chalk up much of the great

performance to those twin, counter-

rotating, intermeshing rotors.

K-MAX brochure 20150206 FLAT.indd 8-9

Page 9: COMMERCIAL &DEFENSE | FIXED WING & ROTORCRAFT …reliable lifting day after day, year after year. The pilot sits literally above the side windows, with all necessary switches in the

External instrument panel

Resting comfortably in the

pilot’s view — on the outside

of the aircraft — critical

gauges and annunciators

are always visible during

vertical reference flying.

Pressure Altitude15,000 ft

14,000

13,000

12,000

11,000

10,000

9,000

8,000

7,000

6,000

5,000

4,000

3,000

2,000

1,000

0

Payload* (lb) 0 1,000 2,000 3,000 4,000 5,000 6,000

HOGE* Standard day conditions

PAYLOAD

Eng. Torque Press.15 psi

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

Fwd Airspeed (kias) 0 20 40 60 80 100 120

6,500–12,000 lb — with loadVNE is decreased 3 kt/1,000 ft above 5,000 ft DA 6,500 lb — no load

K-MAX has the power and reliability to lift, carry and

place even large loads at high altitudes with high

temperatures. Whether it’s logging or construction

or firefighting, K-MAX works where you need it.

DENSITY ALTITUDE VS. AIRSPEED

2/23/15 8:02 AM

Page 10: COMMERCIAL &DEFENSE | FIXED WING & ROTORCRAFT …reliable lifting day after day, year after year. The pilot sits literally above the side windows, with all necessary switches in the

Profitability is the bottom line in any helicopter operation, and K-MAX has what it takes to be both effective and affordable. Its simplicity of design makes it easier and more cost effective to fly and maintain than some other helicopters.

For example, the K-MAX utilizes mechanical servo-flaps for

rotor pitch control, eliminating the need for high-maintenance

hydraulic boost systems. The lack of a tail rotor eliminates

two gearboxes, drive shafting and associated maintenance. In

addition to its reduced maintenance requirements, the K-MAX

requires less frequent maintenance and needs no special

facilities for maintenance work.

One pilot and one mechanic, and you’re ready to fly with

less than one maintenance man-hour required per flight hour.

The K-MAX also saves operators money on fuel, using just

82 gallons of fuel per hour during lift operations and delivering

the most efficient lift-to-fuel ratio of any helicopter in its class.

When it comes to productivity, no helicopter can outwork

the K-MAX. It will fly every day with unmatched reliability.

Numerous operators have flown more than 1,500 hours a year,

moving from fire fighting to construction — or any other

lifting mission required.

Tpp

The instrument panel

is logically laid out for

optimum efficiency, and

features a glare shield for

easy readability of all

gauges and indicators.

Aircraft TypeK-MAX

BV234

AS332

BV-107 II

S-61A

KA 32

S-64F

B214

AS 330

Mi-8MTV

Mi-17

S-64E

Mi-8

Fuel burn(gal/hr)

82400

162

170

160

220

525

166

170

200

200

500

200

Payload*(lb)

6,00028,000

9,000

10,000

9,000

11,000

25,000

8,000

7,700

8,800

8,800

20,000

7,500

Lifted(lb/gal)

7370

56

59

56

50

48

48

45

44

44

40

37

Costost--Effective OpsEffective Ops M

K-MAX operates in the field with a minimum of support equipment and personnel.

FUEL BURN COMPARISON

K-MAX brochure 20150206 FLAT.indd 10-11

Page 11: COMMERCIAL &DEFENSE | FIXED WING & ROTORCRAFT …reliable lifting day after day, year after year. The pilot sits literally above the side windows, with all necessary switches in the

The superior design of the K-MAX has delivered its promise of performance and cost-effective operation, plus a host of other benefits that further expand the appeal of this vertical lift superstar.

SafetyK-MAX features a full complement of safety systems that come as standard equipment,

and the aircraft itself has the best autorotational characteristics of any helicopter.

Energy-attenuating seat assembly

Energy-attenuating cyclic assembly

Energy-attenuating shock strut landing gear

Five-point pilot restraint system

Crash-resistant fuel system

Lowest rotor downwash of any medium- to heavy-lift helicopter

Exceptionally strong aluminum fuselage for enhanced durability and protection

A thick, aluminum fuselage

strengthens the K-MAX and

enhances its safety.

Noise Level (dB)

95

90

85

80

RepresentativeAircraft

Bell212, Bell412, SA330J

BK117A1, S76A, S76C

BK117C, AS365N2, AS332

A109C, Bell222

BO105C

AS355F

AS350B1

EC135, Bell206L

MD Explorer

K-MAX

ComparableEnvironment

Garbage truck

Chain saw

Subway

Motorcycle

Truck traffic

Lawn mower

City traffic

Alarm clock at 2 feet

Quiet Lots of helicopters claim to fly neighborly, but the K-MAX is

the quietest of them all, with noise levels that are comparable

to city traffic or an alarm clock at two feet. Reduced noise

levels contribute to enhanced safety and communications.

More Benefitsore Benefits

NOISE LEVEL COMPARISON

2/23/15 8:02 AM

Page 12: COMMERCIAL &DEFENSE | FIXED WING & ROTORCRAFT …reliable lifting day after day, year after year. The pilot sits literally above the side windows, with all necessary switches in the

P.O. Box 2, Bloomfield, CT 06002 · 1-860-242-4461www.kaman.com/aerosystems

Kaman Aerosystems is a division of Kaman Aerospace Group. Kaman Aerospace Group is a subsidiary of Kaman Corp. of Bloomfield, Conn. In addition to the K-MAX,

Kaman markets and supports the SH-2G Seasprite, supplies the aviation industry with services from design to delivering major integrated subsections; providing design

and structural system engineering, composites/metal fabrication and assembly, tooling design and manufacturing turnkey solutions, testing and certification, aircraft

assembly and subsystem integration capability. The company is also a leading manufacturer of widely used proprietary airframe bearings and components and

manufactures missile and bomb systems Fuze and Safe & Arm solutions, ruggedized military memory systems and non-contact precision memory systems.

20150209BDN

K-MAX brochure 20150206 FLAT.indd 12-13