commercial electric water heater owner’s manual ... · refer to the getting service for your...

IMPORTANTREAD THESE INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE INSTALLATION. PROPER INSTALLA-TION WILL PROVIDE SAFE AND EFFICIENT SERVICE, AND AVOID NEEDLESS EXPENSE NOT COVERED BY THE WARRANTY. READ THE PRODUCT WARRANTY CONTAINED IN THIS MANUAL AND REMEMBER TO FILL OUT AND RETURN TO THE MANUFACTURER ALL RELEVANT WARRANTY CARDS AND CERTIFICATES. SHOULD YOU HAVE ANY QUESTIONS, PLEASE CONTACT YOUR LOCAL DEALER OR REFER TO THE GETTING SERVICE FOR YOUR WATER HEATER SECTION OF THIS MANUAL.SAVE THIS MANUAL FOR FUTURE REFERENCES.

COMMERCIAL ELECTRIC WATER HEATER, FLEXIBLE

OWNER’S MANUAL

INSTALLATION AND OPERATING INSTRUCTIONS

• DO NOT open the electrical junction box or the element access panel before the power to the water heater is turned “OFF”.

• DO NOT ATTEMPT to repair or replace any of the electrical components installed on the water heater before the power to the water heater is turned “OFF”.

• DO NOT USE the water heater on a voltage other than that specified on the water heater rating plate.

• DO NOT CONNECT the power supply wiring to anywhere other than the power distribution block in elec-trical junction box of the water heater.

• DO NOT TURN ON the power to the water heater unless it is completely filled with water.

• DO NOT DRAIN the water heater unless the power to the water heater has been turned “OFF”.

• DO NOT STORE or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL SMOKE• Immediately turn “OFF” the power to the water heater.• If after turning “OFF” the power the smoke continues,

call your local fire department. • When the smoke has stopped, call a qualified service

technician to identify and repair the problem.

For your records, write the model and serial number here:

Model # ________________________________________

Serial # ________________________________________

GI-IM066En-092054000080© 2020 Giant Factories Inc. Printed in Canada

105-108-112 Models

DANGER

WARNING

CAUTION

AVERTISSEMENT

ATTENTION

If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death.

R R

2

TABLE OF CONTENTSSafety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Temperature & Pressure-Relief Valve . . . . . . . . . . . 4 Pressure Build-up in a Water System . . . . . . . . . . . . 5 Filling the Water Heater . . . . . . . . . . . . . . . . . . . . . . . . 5 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Conversion Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 23 Field Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Phase Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Surface mount Thermostat . . . . . . . . . . . . . . . . . . . . . 23 Wattage & Voltage Conversion for 208V, 240V, 277V & 480V Models . . . . . . . . . . . . . . . . . . 24 Wattage & Voltage Conversion for 600V Models . . 24 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Starting the Water Heater . . . . . . . . . . . . . . . . . . . . . 25

Start-up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Safety Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 To reset the high limit switch . . . . . . . . . . . . . . . . . . . . 26 Water Temperature Regulation . . . . . . . . . . . . . . . . 26 To adjust the temperature on the thermostat . . . . . 26General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Clean Out Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Element and Thermostat Replacement . . . . . . . . . . 27 Temperature and Pressure-Relief Valve . . . . . . . . 27 Anodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Draining the Water Heater . . . . . . . . . . . . . . . . . . . . 28 Vacation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Getting Service for your Water Heater . . . . . . . . . . 28Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

SAFETY INFORMATIONYour safety and the safety of others is extremely important during the installation, operation, and servicing of this water heater. Many safety-related messages have been provided in this manual and on your water heater. Always read and abide by all safety messages. These mes-sages will point out the potential hazard, tell you how to reduce the risk of injury, and tell you what will happen if the instructions are not followed.

This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING”.

Serious injury or death can occur if you do not follow the instructions immediately.

Serious injury or death can occur if you do notfollow the instructions.

Before proceeding with the installation instructions:

1) Inspect the water heater and its component parts for possible damage. Do not install or attempt to repair any damaged component parts. If you detect any damage, contact the dealer where the water heater was purchased or the manufacturer listed on the war-ranty card.

2) Verify that the voltage being supplied corresponds to that which is marked on the water heater rating plate.

IMPORTANTThese instructions have been written as a guide for the proper installation and operation of your water heater, and the manufacturer of this water heater will not accept any liability where these instructions have not been followed. However, for your safety and to avoid damage caused by improper installation, this water heater must be installed by a Certified Licensed Professional, and meet all local codes or, in the absence of local codes, CSA C22.1 Canadian Electrical Code, in Canada, and/or the National Electrical Code, ANSI/NFPA 70, in the United States.

DANGER

WARNING

CAUTION

AVERTISSEMENT

ATTENTION

DO NOT use this water heater if any part has been under water. Immediately call a qualified service technician to inspect the water heater and to replace any part of the control system which has been under water. Failure to follow this instruction can result in property damage, personal injury, or death.

3

LocationThis water heater should be located as close as possible to an adequate power supply and to the main use of hot water. This location must not be subject to freezing temperatures. The water heater should be positioned so that the electrical junction box, element, and thermostat access panels can be opened for inspection, adjustment, and servicing of the elements, thermostats and other electrical components. The drain valve must also be accessible. The water heater must be located close to a suitable free-flowing floor drain. Where a floor drain is not adjacent to the water heater, a suitable drain pan must be installed under the water heater (see Figure 2). In Canada, according the National Plumbing Code, this drain pan must be at least two (2) inches (5.1 cm) larger than the diameter of the water heater, and at least one (1) inch (2.5 cm) deep providing access to the drain valve. Always make sure to follow local codes as they may be more rigorous. This pan must be piped to a

suitable drain to prevent damage to property in the event of a water leak from the piping, the relief valve, or the water heater.

Sooner or later, all water heaters leak. The manufacturer, based on national building codes has given the necessary advice to prevent damage to the building. Under no circumstances is the manufacturer to be held liable for any water damage in connection with this water heater.

Suggested clearances for service purposes are a minimum of twelve (12) inches (30.5 cm) from the top and thirty (30) inches (76.2 cm) in front of the unit. Should this water heater be installed on carpeting, the carpeting must be protected by a wood or metal panel beneath the water heater. This panel must extend at least three (3) inches (7.6 cm) beyond the width and depth of the water heater. Should the water heater be installed in an alcove or closet, the entire floor area must be covered by the panel.

INSTALLATION INSTRUCTIONS

F

G

CB

E

A D

SPECIFICATIONS

Models Storage CapacityImp. gal. L Imp. gal.

AInches (cm)

BInches (cm)

CInches (cm)

DInches (cm)

EInches (cm)

FInches (cm)

GInches (cm)

105 49 184 41 3 1/8 (7.9) 40 1/4 (102) 49 1/8 (124.8) 4 7/8 (12.4) 50 5/8 (128.6) 26 1/4 (66.7) 22 (55.9)108 74 279 61 3 1/8 (7.9) 51 3/8 (130.5) 59 5/8 (151.4) 4 7/8 (12.4) 62 (157.5) 28 1/4 (71.8) 24 (61)112 119 451 99 4 1/8 (10.5) 56 5/8 (143.8) 67 3/8 (171.1) 6 1/8 (15.6) 69 1/4 (175.9) 32 5/8 (82.9) 28 1/4 (71.8)

Figure 1

4

INSTALLATION INSTRUCTIONSWater PipingRefer to Figure 2 for a typical installation. Use of this layout should provide a trouble-free installation for the life of the water heater. Refer to Figures 3 to 9 for different installation configurations. Before making the plumbing connections, locate the COLD water inlet and the HOT water outlet, these fittings are both 1½” N.P.T. male thread. Install a shut-off valves close to the water heater in the hot and cold water lines. It is recommended that unions be installed in the hot and cold water lines so that the water heater can be easily disconnected, if servicing is required. When assembling the hot and cold piping, use a Teflon™ tape or a good food grade of pipe joint compound, and ensure all fittings are tight. DO NOT HEAT THESE FITTINGS when making welded connections to the water heater. Solder the pipe to a threaded connection before screwing it to the water heater fittings. It is imperative that open flame is not applied to the inlet and outlet fittings, as heat will damage or destroy the plastic lined fittings. This will result in premature failure of the fittings, which is not covered by the warranty.

Temperature and Pressure-Relief Valve

DANGER

WARNING

CAUTION

AVERTISSEMENT

ATTENTION

DO NOT plug the temperature and pressure-relief valve or its dis-charge line. DO NOT remove the relief valve. Make sure the relief valve is properly sized for the water heater. If the relief valve con-tinuously discharges water, call a qualified service technician to correct the problem. Failure to follow these instructions can result in property damage, personal injury, or death.

In order to provide full protection against excess pressure and/or tem-perature, a temperature & pressure-relief valve meeting the requirements of the Standard Relief Valves and Automatic Gas Shut-Off Devices for Hot Water Supply Systems, CSA 4.4, in Canada, and ANSI Z21.22, in the United States is supplied with the water heater and MUST BE installed by the installer. The relief valve should never be plugged or removed from the opening marked for it on the water heater.

If this relief valve should need to be replaced, use only a new tempera-ture and pressure-relief valve. Never install an old or existing relief valve, as it may be damaged or inadequate for the working requirements of the new water heater. This new relief valve must meet all local codes and must have a maximum set pressure that does not exceed the hydro-static working pressure of the water heater (150 psi = 1,035 kPa) and a BTU/hr rating equal to or greater than the input rating, as shown on the water heater rating plate. Never install another type of valve between the relief valve and the water heater.

A discharge line must be installed into the relief valve. The discharge line:• Must not be smaller than the outlet pipe size of the relief valve. • Must not terminate less than six (6) inches (15.2 cm) and not more

than twelve (12) inches (30.5 cm) above a floor drain or drain pan con-nected to an adequate free-flowing drain.

• Must not be restricted in any way. Do not thread, cap, or in any way restrict the end of this outlet.

• Must be of a material capable of withstanding 210°F (99°C) without distortion.

• Must be installed to allow complete drainage of the relief valve and discharge line.

Vacuum Breakerrecommended

Thermal Expansion Tank


Temperature and Pressure-ReliefValve

Brass Tee

Over�ow Tube

Union

Drain Pan

Manual shut-o� ValveCheck Valve

Drain

COLD WATERINLET

HOT WATEROUTLET

INSTALL AS PER LOCAL CODES

Union

Manual shut-o� Valve

INSTALLER SELON LES CODES LOCAUX

Casse-viderecommandé

Réservoir d'expansion thermique

Soupape de sûretétempérature etpression

Tuyau d'évacuation

Raccord

Bassin de rétention

Robinet d'arrêt manuel

Clapet de retenue

Drain

ENTRÉED'EAU FROIDE

SORTIE D'EAU CHAUDE

Raccord


Modèle 112 / 600V à 63kW

112 / 600V at 63kW model only

Figure 2

5

Thermometer

C heck Valve

Mixing Valve

TWO TEMPERATURE WITH MIXING VALVEHOT WATER OUTLET

Tempered Water Outlet

COLD WATER INLET

Over�ue Tube

TemperatureandPressure-Relief Valve

Union

Union

Thermomètre

Clapet de retenue

Mitigeur

DEUX TEMPÉRATURESAVEC MITIGEURSORTIE D'EAU CHAUDE

Sortie d'eau tempérée

ENTRÉE D'EAU FROIDE

Tuyau d'évacuation

Soupape de sûretéTempératureet pression

Raccord

Raccord


Figure 3

Pressure Build-up in a Water SystemWhen the water heater operates, the heated water expands creating a pressure build-up. This is a natural function and is one of the reasons for installing a temperature and pressure-relief valve. If the cold water supply line has a check valve, a backflow prevention device or pressure-reducing valve, a suitable expansion tank (properly selected and calibrated) must be installed to prevent any undue expansion. The water distribution network must also be protected against water hammer by means of prefabricated rams. In the absence of these protections, the warranty is void (see Figure 2). An indication of pressure build-up is frequent discharges of water from the relief valve. If the relief valve discharges water on a continuous basis, it may indicate a malfunction of the relief valve, and a qualified service technician must be called to have the system checked, and the problem corrected.

Filling the Water Heater

DANGER

WARNING

CAUTION

AVERTISSEMENT

ATTENTION

NEVER operate the water heater unless it is completely filled with water. Failure to follow this instruction can result in premature failure of the water heater and its component parts that is not covered by the warranty.

Check that all of the water piping connections have been made. To fill the water heater:

1) Make sure that the water heater drain valve is closed by inserting a flat-head screwdriver into the slot on the head of the drain valve and turning the knob clockwise .

2) Open the cold water supply manual shut-off valve. This valve must remain open, as long as the water heater is in use. Never operate the water heater with the cold water supply manual shut-off valve closed.

3) To make sure the water heater is completely filled with water, open hot water faucets to let the air out of the water heater and plumbing system. Leave the faucets open until a constant flow of water is obtained.

4) Check all of the plumbing connections to make sure there are no leaks.

T WO T ANKS IN PARALLEL

Hot WaterOutlet

Cold WaterInlet

DEUX RÉSERVOIRS EN PARALLÈLE

Sortie d’eau chaude

Arrivée d’eau froide

Figure 4

6


Thermometer

Flow regulating plug cock

Check Valve

All Bronze circulating Pump

Line temperature Control

WATERHEATER

1

WATERHEATER

2

TWO WATER HEATERS WITH OR WITHOUT MIXING CIRCULATION, WITH OR WITHOUT BUILDING

RECIRCULATION

RETURN LINE FROM CIRCULATING LOOPFOR STORED TEMPERATURE WATER

(IF USED)

HOT WATER OUTLET

COLD WATER INLET


NOTE : Must Be Identical Power And Size Water HeatersUnion

Manual Shut-o� Valve

Manual Shut-o� Valve

Temperature andPressure-Relief Valve

Over�ue Tube

Union

Union

Union

Thermomètre

Robinet régulateur de débit

Clapet de retenue

Pompe circulatrice en bronze

Contrôle de température du conduit

CHAUFFE-EAU1

CHAUFFE-EAU2

DEUX CHAUFFE-EAU AVEC OU SANS CIRCULATIONMIXTE, AVEC OU SANS RECIRCULATION

CONDUIT DE RETOUR DE LA BOUCLE DE CIRCULATIONPOUR L'EAU TEMPÉRÉE ENTREPOSÉE

(SI UTILISÉE)

SORTIE D'EAU CHAUDE


Réservoir d'expansionthermique

NOTE : Les chau�e-eau doivent être de taille identiqueRaccord



Soupapede températureet pression

Tuyau d'évacuation

Raccord

Raccord

Raccord

Figure 6

All BronzeCirculating Pump

Thermometer

Check Valve

Tank TemperatureControl

ONE TEMPERATURE ONE WATER HEATER & STORAGE TANKFORCED CIRCULATION WITHOUT BUILDING RECIRCULATION

HOT WATER OUTLET

COLD WATER INLET

Manual shut-O� Valve


Over�ue Tube

Flow RegulatingPlug Cock


Union

Union

Union

Union

Union

Pompe circulatriceen bronze

Thermomètre

Clapetde retenue

Contrôle de températurede la cuve

TROIS CHAUFFE-EAU AVEC OU SANS CIRCULATION MIXTE,AVEC OU SANS RECIRCULATION

SORTIE D'EAU CHAUDE




Tuyau d'évacuation

Robinet régulateurde débit


Raccord

Raccord

Raccord

Raccord

Raccord

STORAGETANK

WATERHEATER

Figure 5

7


Thermal Expansion tank

Check Valve

Flow Regulating Plug Cock

All Bronze Circulating Pump

Thermometer

Line temperature Control

COLD WATERINLET

RETURN LINE FROM CIRCULATINGLOOP FOR STORED TEMPERATURE WATER

(IF USED)

HOT WATEROUTLET

THREE WATER HEATERS WITH OR WITHOUT MIXING CIRCULATION , WITH OR WITHOUT BUILDING

RECIRCULATION

WATERHEATER

1

WATERHEATER

2

WATERHEATER

3


Union

Over Flue Tube

Temperature andPressure-Relief Valve

Union



NOTE : Must Be Identical Power And Size Water Heaters

Union

Union

Union

Union


Clapet de retenue

Robinet régulateur de débit

Pompe circulatrice en bronze

Thermomètre

Contrôle de température du conduit


CONDUIT DE RETOUR DE LA BOUCLE DE CIRCULATIONPOUR L'EAU TEMPÉRÉE ENTREPOSÉE

(SI UTILISÉE)

SORTIE D'EAU CHAUDE

TROIS CHAUFFE-EAU AVEC OU SANS CIRCULATIONMIXTE, AVEC OU SANS RECIRCULATION

CHAUFFE-EAU1

CHAUFFE-EAU2

CHAUFFE-EAU3


Raccord

Tuyau d'évacuation


Raccord



NOTE : Les chau�e-eau doivent être de taille identique

Raccord

Raccord

Raccord

Raccord

Figure 8

STORAGETANK

WATERHEATER

2

WATERHEATER

1

All BronzeCirculating Pump


Check Valve

Tank Temperaturecontrol

HOTWATEROUTLET

Thermometer

Thermal ExpansionTank

COLD WATERINLET

Thermometer

TWO WATER HEATERS WITH STORAGE TANK WITH ORWITHOUT BUILDING CIRCULATION


Over�ue Tube


Union


Union

Union

Union

Union

Union

Union

RÉSERVOIRD'ENTREPOSAGE

CHAUFFE-EAU2

CHAUFFE-EAU1

Pompe circulatriceen bronze


Clapet de retenue


SORTIED'EAU

CHAUDE

Thermomètre


ALIMENTATIONEN EAU FROIDE

Thermomètre

DEUX CHAUFFE-EAU AVEC OU SANS CIRCULATION MIXTE,AVEC OU SANS RECIRCULATION


Tuyau d'évacuation


Raccord


Raccord

Raccord

Raccord

Raccord

Raccord

Raccord

Figure 7

8


Electrical Connections

DANGER

WARNING

CAUTION

AVERTISSEMENT

ATTENTION

This water heater uses an external electrical source for power. It must be electrically grounded in accordance with all local codes or, in the absence of local codes, CSA C22.1 Canadian Electrical Code, in Canada, and/or the National Electrical Code, ANSI/NFPA 70, in the United States. Failure to properly ground this water heater can result in property damage, personal injury, or death.

This water heater must be connected on a separate fuse branch circuit. Check the water heater rating plate for the element wattage and voltage and make sure that the power supply wiring and the fus-ing or circuit breaker are the correct size for this water heater (see Table 1). Verify that all of the wire connections on the elements and thermostat have been installed correctly, are secure, and that none of the wires are grounded, have split, or are broken (see WIRING DIAGRAM, Figures 11 to 24). If any of the original wiring needs replacing, use only TEW type wire that is approved for 221°F (105°C) of the same size or greater. To hook up the water heater to the power supply, connect the power supply wiring to the power distribution block in the electrical junction box.


Thermal ExpansionTank

Thermometer

Check Valve All BronzeCirculating Pump

Tank TemperatureControl

THREE WATER HEATERS WITH STORAGE TANK WITH ORWITHOUT BUILDING CIRCULATION

STORAGETANK WATER

HEATER 1WATERHEATER

2 WATERHEATER

3

HOT WATEROUTLET

COLD WATERINLET


Over�ue Tube

Union

Manual shut-O� Valve


UnionUnion

Union

Union

UnionUnion

Union

Union



Thermomètre

Clapet de retenue Pompe circulatriceen bronze


TROIS CHAUFFE-EAU MUNIS D’UN RÉSERVOIR D’ENTREPOSAGEAVEC OU SANS CIRCULATION

RÉSERVOIRD'ENTREPOSAGE

CHAUFFE-EAU1

CHAUFFE-EAU2 CHAUFFE-EAU

3

SORTIE D'EAU CHAUDE

ALIMENTATIONEN EAU FROIDE


Tuyaud'évacuation

Raccord

Robinetd'arrêt manuel


RaccordRaccord

Raccord

Raccord

RaccordRaccord

Raccord

Raccord

Figure 9

Total Input, kW

Voltage

208 Volts 240 Volts 277 Volts 480 Volts 600 Volts1ph 3ph 1ph 3ph 1ph 1ph 3ph 3 ph 347V

3 14.4 — 12.5 — 10.8 6.3 — —

4.5 18.3 — 18.8 — 16.3 9.4 — —

5 24.0 — 20.8 — 18.0 10.4 — —

6 28.8 16.7 25.0 14.4 21.7 12.5 7.2 5.8

9 43.3 25.0 37.5 21.7 32.5 18.8 10.8 8.7

10 48.0 — 41.6 — 36.0 20.8 — —

12 57.7 33.3 50.0 28.9 43.5 25.0 14.4 11.5

13.5 64.9 37.5 56.3 32.5 48.7 28.1 16.2 13.0

15 72.1 41.6 62.5 36.1 54.2 31.3 18.0 14.4

18 86.5 50.0 75.0 43.3 65.0 37.5 21.7 17.3

24 115.4 66.6 100.0 57.7 86.6 50.0 28.9 23.1

27 129.8 74.9 112.5 65.0 97.5 56.3 32.5 26.0

30 144.2 83.3 125.0 72.2 108.3 62.5 36.1 28.9

36 173.1 99.9 150.0 86.6 130.0 75.0 43.3 34.6

40.5 194.7 112.4 168.8 97.4 146.2 84.4 48.7 39.0

45 216.3 124.9 187.5 108.3 162.5 93.8 54.1 43.3

54 — — 255.0 129.9 194.9 112.5 65.0 52.0

63 — — — — — — — 60.0

Table 1 — Total Full Load Current in Amperes

9

INSTALLATION INSTRUCTIONSVoltageWhen a control transformer is installed in the electrical junction box of the water heater, make sure that the voltage on the connection of the

Transformer primary circuit is the same as the voltage on the rating plate of the water heater.

480V 277V 240V 208V 0V

PRIMARY

X1 X2 0V 120V

480V 277V 240V 208V 0V

PRIMAIRE

X1 X2 0V 120V

Figure 10BFigure 10A

GROUND/MISE À LA TERRE

HIGH LIMIT SWITCH/INTERRUPTEUR

HAUTE TEMPÉRATURE

THERMOSTAT

THERMOSTAT

ELEMENT/ ÉLÉMENT

ELEMENT/ ÉLÉMENT

MISE À LA TERRE

INTERRUPTEUR HAUTE TEMPÉRATURE

THERMOSTAT

THERMOSTAT

ÉLÉMENT

ÉLÉMENT

GROUND

HIGH LIMIT SWITCH

THERMOSTAT

THERMOSTAT

ELEMENT

ELEMENT

POWER DISTRIBUTION BLOCK POWER DISTRIBUTION BLOCK/BORNIER DE DISTRIBUTIONBORNIER DE DISTRIBUTION



HAUTE TEMPÉRATURE

THERMOSTAT

THERMOSTAT

ELEMENT/ ÉLÉMENT

ELEMENT/ ÉLÉMENT

MISE À LA TERRE


THERMOSTAT

THERMOSTAT

ÉLÉMENT

ÉLÉMENT

POWER DISTRIBUTION BLOCK

GROUND

HIGH LIMIT SWITCH

THERMOSTAT

THERMOSTAT

ELEMENT

ELEMENT

POWER DISTRIBUTION BLOCK/BORNIER DE DISTRIBUTIONBORNIER DE DISTRIBUTION

RED/ROUGE

RED

/RO

UG

E

RED

/RO

UG

E

BLACK/NOIR

BLACK/NOIR

BLA

CK/N

OIR

BLA

CK/N

OIR

Ancien Nom : Commer_Wiring_04 Nouveau Nom : DF-Comm-50-80-120G-2Ele

ROUGE

ROU

GE

ROU

GE

NOIR

NOIR

NO

IRN

OIR


RED

RED

RED

BLACK

BLACK

BLA

CKBL

ACK


Figure 11 208 Volts / 240 Volts / 277 Volts / 480 Volts (single phase)

Wiring diagram for commercial electric water heater

models 105, 108 & 112 with 2 elements

PRIMARY

600V

240V

PRIMAIRE

600V

240V

10


GROUND

HIGH LIMIT SWITCH

THERMOSTAT

ELEMENT

THERMOSTAT

ELEMENT

THERMOSTAT

ELEMENT

THERMOSTAT

ELEMENT

HIGH LIMIT SWITCH

MISE À LA TERRE

INTERRUPTEURHAUTE TEMPÉRATURE


THERMOSTAT THERMOSTAT

ÉLÉMENTÉLÉMENT

ÉLÉMENTÉLÉMENT

THERMOSTATTHERMOSTAT





HAUTE TEMPÉRATURE


HAUTE TEMPÉRATURE

ELEMENT/ÉLÉMENT ELEMENT/ÉLÉMENT


POWER DISTRIBUTION BLOCKGROUND

HIGH LIMIT SWITCH

THERMOSTAT

ELEMENT

THERMOSTAT

ELEMENT

THERMOSTAT

ELEMENT

THERMOSTAT

ELEMENT

HIGH LIMIT SWITCH

MISE À LA TERRE




ÉLÉMENTÉLÉMENT

ÉLÉMENTÉLÉMENT




HAUTE TEMPÉRATURE


HAUTE TEMPÉRATURE





Ancien Nom : Commer_Wiring_05 Nouveau Nom : DF-Comm-50-80-120G-4EleAncien Nom : Commer_Wiring_05 Nouveau Nom : DF-Comm-50-80-120G-4EleAncien Nom : Commer_Wiring_05 Nouveau Nom : DF-Comm-50-80-120G-4Ele



RED

RED

RED

RED

RED

RED

BLACK

BLACK

BLA

CKBL

ACK

BLA

CKBL

ACK

NO

IR

NO

IR

NO

IR

NO

IR

BLA

CK/N

OIR

BLA

CK/N

OIR

BLA

CK/N

OIR

BLA

CK/N

OIR

BLACK

BLACK

ROUGE

ROU

GE

ROUGE

ROU

GE

ROU

GE

ROUGE

NOIR

NOIR NOIR

NOIR

RED/ROUGE

RED/ROUGE

RED

/RO

UG

E

RED

/RO

UG

E

RED/ROUGE

RED

/RO

UG

E

BLACK/NOIR

BLACK/NOIR BLACK/NOIR

BLACK/NOIR

Figure 12 208 Volts / 240 Volts / 277 Volts / 480 Volts (single phase)


models 105, 108 & 112 with 4 elements

11

POWER DISTRIBUTION BLOCK (1 PHASE)

ALL BLACK & BLUE ALL RED & YELLOW

(3 PHASES)

GROUND

HIGH LIMIT SWITCH

THERMOSTAT

ELEMENTS

CONTACTORS

FUSES 30 AMP., CLASS G(CANADIAN MODELS OPTIONAL)

HIGH LIMIT SWITCH

THERMOSTAT

TO CONTACTOR

TO CONTACTOR

FROM CURRENT TRANSFORMER

BORNIER DE DISTRIBUTION (1 PHASE)

TOUS LES NOIRS ET BLEUS

TOUS LES ROUGES ET JAUNES

(3 PHASES)

MISE À LA TERRE


THERMOSTAT

ÉLÉMENTS

CONTACTEURS

FUSES 30 AMP., CATÉGORIE G(MODÈLES CANADIENS OPTIONNELS)


THERMOSTAT

VERS CONTACTEUR

VERS CONTACTEUR

DU TRANSFORMATEUR DE CONTRÔLE

POWER DISTRIBUTION BLOCK/BORNIER DE DISTRIBUTION(1 PHASE)

ALL BLACK & BLUE/TOUS LES NOIRS ET BLEUS

ALL RED & YELLOW/TOUS

LES ROUGES ET JAUNES

(3 PHASES)


FUSES/FUSIBLES3 AMP., CLASS/CATÉGORIE G

CONTROLTRANSFORMER/

TRANSFORMATEURDE CONTRÔLE


HAUTE TEMPÉRATURE

THERMOSTAT

ELEMENTS/ ÉLÉMENTS

CONTACTORS/CONTACTEURS


(CANADIAN MODELS OPTIONAL)/(MODÈLES CANADIENS OPTIONNELS)


HAUTE TEMPÉRATURE

THERMOSTAT

TO CONTACTOR/VERS CONTACTEUR

TO CONTACTOR/VERS CONTACTEURFROM CURRENT

TRANSFORMER/DU TRANSFORMATEUR DE CONTRÔLE

ALTERNATIVETHERMOSTAT-HIGH LIMIT

CONSTRUCTION

ALTERNATIVE DE BRANCHEMENT DE

THERMOSTAT ET INTERRUPTEURHAUTE TEMPÉRATURE


CONSTRUCTION/ALTERNATIVEDE BRANCHEMENT DE


480V

0V 120V

277V 240V 208V 0V

FUSES3 AMP., CLASS G

CONTROLTRANSFORMER

480V

0V 120V

277V 240V 208V 0V

FUSIBLES3 AMP., CATÉGORIE G


480V

0V 120V

277V 240V 208V 0V

POWER DISTRIBUTION BLOCK (1 PHASE)

ALL BLACK & BLUE

ALL RED & YELLOW

(3 PHASES)

GROUND

HIGH LIMIT SWITCH

THERMOSTAT

ELEMENTS

CONTACTORS

BORNIER DE DISTRIBUTION (1 PHASE)



(3 PHASES)

MISE À LA TERRE


THERMOSTAT

ÉLÉMENTS

CONTACTEURS

POWER DISTRIBUTION BLOCK/BORNIER DE DISTRIBUTION(1 PHASE)


ALL RED & YELLOW/TOUS

LES ROUGES ET JAUNES

(3 PHASES)


CONTROLTRANSFORMER/


480V

0V 120V

277V 240V 208V 0V


HAUTE TEMPÉRATURE

THERMOSTAT




FUSES 30 AMP., CATÉGORIE G(MODÈLES CANADIENS OPTIONNELS)




CONTROLTRANSFORMER

480V

0V 120V

277V 240V 208V 0V



480V

0V 120V

277V 240V 208V 0V


RED

BLACK

BLACK

BLUE

BLACK

BLAC

K

BLAC

K

RED

RED

YELL

OW

BLU

E

BLUE

BLAC

K

BLAC

K

RED

RED

RED

BLAC

K

RED

BLAC

K

BLAC

K

RED

RED

BLAC

K

RED

Ancien nom : Commer_50-80_03_Rev-B Nouveau Nom : DF-Comm-50-80-3Ele

ROUGE

NOIR

NOIR

BLEUBLEU

NOIR

NOIR

NOIR

ROUG

E

ROUG

E

JAUN

E

BLE

U

NOIR

NOIR

ROUG

E

ROUG

E

NOIR

ROUG

E

ROUG

E

NOIR

NOIR

ROUG

E

ROUG

E

NOIR

ROUG

E


RED/ROUGE

RED/ROUGE

BLACK/NOIR

RED/ROUGE

BLACK/NOIR

BLACK/NOIR

RED

RED

BLACK

BLACK

ROUGE

ROUGE

NOIR

NOIR

BLACK/NOIR

BLUE/BLEU

BLUE/BLEU

BLACK/NOIR

BLAC

K/NO

IR

BLAC

K/NO

IR

RED/

ROUG

E

RED/

ROUG

E

YELL

OW/J

AUNE

BLU

E/BL

EU

BLAC

K/NO

IR

BLAC

K/NO

IR

RED/

ROUG

E

RED/

ROUG

E

RED/

ROUG

E

BLAC

K/NO

IR

RED/

ROUG

E

BLAC

K/NO

IR

BLAC

K/NO

IR

RED/

ROUG

E

RED/

ROUG

E

BLAC

K/NO

IR

RED/

ROUG

E


INSTALLATION INSTRUCTIONSFigure 13 208 Volts / 240 Volts / 277 Volts / 480 Volts


models 105, 108 with 3 elements

12

INSTALLATION INSTRUCTIONSFigure 14

208 Volts / 240 Volts / 277 Volts / 480 Volts

Wiring diagram for commercial electric

water heater models 105, 108 with 6 elements

13

CONTACTORS

ELEM

ENTS

ELEM

ENTS

ELEM

ENTS

THER

MO

STAT

THER

MO

STAT

HIGH

LIM

IT S

WIT

CH

ALL

BLAC

K &

BLUE

ALL

RED

& YE

LLO

W

(3 P

HASE

S)

480V

277V

240V

208V

0V

0V12

0V

GRO

UND

FUSE

S3

AMP.,

CLA

SS G


CONT

ROL

TRAN

SFO

RMER

POW

ER D

ISTR

IBUT

ION

BLO

CK (

1 PH

ASE)

RED

RED

BLAC

K

RED

BLAC

K

BLAC

K

RED

BLAC

K

RED

BLAC

K

RED

BLAC

K

RED

BLAC

K

RED

BLAC

K

RED

BLAC

K

BLACK

BLACK

RED

RED

YELLOW

RED

RED

YELLOW

RED

RED

YELLOW

BLUE

BLACK

BLACK

BLUE

BLACK

BLACK

BLUE

RED

RED

RED

BLACK

BLACK

BLACK

RED

RED

RED

BLACK

BLACK

BLACK

RED

RED

RED

BLACK

BLACK

BLACK

RED

RED

RED

BLACK

BLACK

BLACK

RED

RED

RED

BLACK

BLACK

BLACK

RED

RED

RED

BLACK

BLACK

BLACK

INSTALLATION INSTRUCTIONSF

igu

re 1

52

08

Vo

lts / 2

40

Vo

lts / 2

77

Vo

lts / 4

80

Vo

lts

Wir

ing

dia

gra

m

for

com

mer

cial

ele

ctri

c w

ater

hea

ter

mo

del

s 10

5, 1

08

wit

h 9

ele

men

ts

14

HIGH LIMIT SWITCH

THERMOSTAT

ELEMENTS

CONTACTORS

ALL BLACK & BLUE

ALLRED & YELLOW

(3 PHASES)

GROUND


THERMOSTAT

ÉLÉMENTS

CONTACTEURS



(3 PHASES)

MISE À LA TERRE


HAUTE TEMPÉRATURE

THERMOSTAT




ALL BLACK & BLUE/TOUS LES NOIRS

ET BLEUS

ALL RED & YELLOW/ TOUS LES ROUGES ET JAUNES

(3 PHASES)


120V

480V 277V 240V 208V 0V

0V

CONTROLTRANSFORMER/



120V

480V 277V 240V 208V 0V

0V

TRANSFORMATEUR DE CONTRÔLE


120V

480V 277V 240V 208V 0V

0V

CONTROLTRANSFORMER

POWER DISTRIBUTION BLOCK (1 PHASE)POWER DISTRIBUTION BLOCK/BORNIER DE DISTRIBUTION

(1 PHASE)BORNIER DE DISTRIBUTION (1 PHASE)



(MODÈLES CANADIENS OPTIONNELS)



HIGH LIMIT SWITCH

THERMOSTAT

ELEMENTS

CONTACTORS

ALL BLACK & BLUE

ALL RED & YELLOW

(3 PHASES)

GROUND



THERMOSTAT

ÉLÉMENTS

CONTACTEURS



(3 PHASES)

MISE À LA TERRE




HAUTE TEMPÉRATURE

THERMOSTAT




ALL BLACK & BLUE/TOUS LES NOIRS

ET BLEUS

ALL RED & YELLOW/ TOUS LES ROUGES ET JAUNES

(3 PHASES)




120V

480V 277V 240V 208V 0V

0V

CONTROL TRANSFORMER/TRANSFORMATEUR

DE CONTRÔLE


120V

480V 277V 240V 208V 0V

0V



120V

480V 277V 240V 208V 0V

0V

CONTROL TRANSFORMER



RED

RED

YELL

OW

BLACKRED

BLA

CK

BLA

CK

BLU

E

RED

RED

BLA

CK

BLA

CK

RED

BLA

CK

RED

RED

BLA

CK

BLA

CK

RED

BLA

CK

BLUE

BLUE

BLACK BLACK

ROU

GE

ROU

GE

JAU

NE

NOIRROUGE

NO

IR

NO

IR

BLEU

ROU

GE

ROU

GE

NO

IR

NO

IR

ROU

GE

NO

IR

ROU

GE

ROU

GE

NO

IR

NO

IR

ROU

GE

NO

IR

BLEU

BLEU

NOIR NOIR

Ancien nom : Commer_Wiring_03_Rev_B_2012-10-19 Nouveau nom : DF-Comm-120G3Ele

RED

/RO

UG

E

RED

/RO

UG

E

YELL

OW

/JA

UN

E

BLACK/NOIR

RED/ROUGE

BLACK/NOIR

RED/ROUGE

NOIR

ROUGE

NOIR

ROUGE

BLACK

RED

BLACK

REDBLACK/NOIR

RED/ROUGE

BLA

CK/N

OIR

BLA

CK/N

OIR

BLU

E/BL

EU

RED

/RO

UG

E

RED

/RO

UG

E

BLA

CK/N

OIR

BLA

CK/N

OIR

RED

/RO

UG

E

BLA

CK/N

OIR

RED

/RO

UG

E

RED

/RO

UG

E

BLA

CK/N

OIR

BLA

CK/N

OIR

RED

/RO

UG

E

BLA

CK/N

OIR

BLUE/BLEU

BLUE/BLEU


INSTALLATION INSTRUCTIONSFigure 16 208 Volts / 240 Volts / 277 Volts / 480 Volts


water heater models 112

with 3 elements

15

ALLBLACK & BLUE

ALLRED & YELLOW

(3 PHASES)

GROUND

HIGH LIMIT SWITCH

THERMOSTAT

THERMOSTATELEMENTSELEMENTS

CONTACTORS

FUSES 30 AMP.CLASS G

(CANADIAN MODELS OPTIONAL)


TOUS LESROUGES ET JAUNES

(3 PHASES)

MISE À LA TERRE


THERMOSTAT

THERMOSTAT ÉLÉMENTS ÉLÉMENTS

CONTACTEURS

FUSIBLES 30 AMP., CATÉGORIE G



ALL RED & YELLOW/TOUS LESROUGES ET JAUNES

(3 PHASES)

480V 277V 240V 208V 0V



CONTROLTRANSFORMER/



HAUTE TEMPÉRATURE

THERMOSTAT

THERMOSTATELEMENTS/ ÉLÉMENTS



FUSES/FUSIBLES30 AMP.,

CLASS/CATÉGORIE G(CANADIAN

MODELS OPTIONAL)/(MODÈLES CANADIENS

OPTIONNELS)

0V 120V

480V 277V 240V 208V 0V



0V 120V

480V 277V 240V 208V 0V


CONTROLTRANSFORMER

0V 120V



ALLBLACK & BLUE

ALLRED & YELLOW

(3 PHASES)

GROUND

HIGH LIMIT SWITCH

THERMOSTAT

THERMOSTATELEMENTSELEMENTS

CONTACTORS

FUSES 30 AMP., CLASS G



TOUS LESROUGES ET JAUNES

(3 PHASES)

MISE À LA TERRE


THERMOSTAT

THERMOSTAT ÉLÉMENTS ÉLÉMENTS

CONTACTEURS

FUSIBLES 30 AMP., CATÉGORIE G



ALL RED & YELLOW/TOUS LESROUGES ET JAUNES

(3 PHASES)

480V 277V 240V 208V 0V



CONTROL TRANSFORMER/



HAUTE TEMPÉRATURE

THERMOSTAT

THERMOSTATELEMENTS/ ÉLÉMENTS



FUSES/FUSIBLES30 AMP.,

CLASS/CATÉGORIE G(CANADIAN

MODELS OPTIONAL)/(MODÈLES CANADIENS

OPTIONNELS)

0V 120V

480V 277V 240V 208V 0V



0V 120V

480V 277V 240V 208V 0V


CONTROLTRANSFORMER

0V 120V



BLACK

BLACK

RED

RED

BLACKBLACKBLACKBLACK NOIRNOIRNOIR BLACK/NOIRBLACK/NOIRBLACK/NOIR

RED

RED

RED

YELL

OW

BLA

CK

BLA

CK

BLU

E

RED

RED

YELL

OW

BLA

CK

BLA

CK

BLU

E

RED

RED

RED

BLA

CK

BLA

CK

RED

BLA

CK

RED

RED

BLA

CK

BLA

CK

BLA

CK

RED

BLA

CK

RED

RED

BLA

CK

BLA

CK

RED

BLA

CK

RED

RED

BLA

CK

BLA

CK

RED

BLA

CK

BLU

E

BLUE

NOIR

NOIR

ROUGE

ROUGE

NOIR

ROUGE

ROU

GE

ROU

GE

JAU

NE

NO

IR

NO

IR

BLEU

ROU

GE

ROU

GE

JAU

NE

NO

IR

NO

IR

BLEU

ROU

GE

ROU

GE

ROU

GE

NO

IR

NO

IR

ROU

GE

NO

IR

ROU

GE

ROU

GE

NO

IR

NO

IR

ROU

GE

NO

IR

ROU

GE

ROU

GE

NO

IR

NO

IR

ROU

GE

NO

IR

NO

IR

ROU

GE

ROU

GE

NO

IR

NO

IR

ROU

GE

NO

IR

BLEU

BLEU


BLACK/NOIR

RED/ROUGE RED/ROUGE

NOIR

ROUGE ROUGE

BLACK

RED RED

RED/ROUGE

RED/ROUGE

BLACK/NOIR

RED/ROUGE

RED

/RO

UG

E

RED

/RO

UG

E

YELL

OW

/JA

UN

E

BLA

CK/N

OIR

BLA

CK/N

OIR

BLU

E/BL

EU

RED

/RO

UG

E

RED

/RO

UG

E

YELL

OW

/JA

UN

E

BLA

CK/N

OIR

BLA

CK/N

OIR

BLU

E/BL

EU

RED

/RO

UG

E

RED

/RO

UG

E

RED

/RO

UG

E

BLA

CK/N

OIR

BLA

CK/N

OIR

BLA

CK/N

OIR

RED

/RO

UG

E

BLA

CK/N

OIR

RED

/RO

UG

E

RED

/RO

UG

E

BLA

CK/N

OIR

BLA

CK/N

OIR

RED

/RO

UG

E

BLA

CK/N

OIR

RED

/RO

UG

E

RED

/RO

UG

E

BLA

CK/N

OIR

BLA

CK/N

OIR

RED

/RO

UG

E

BLA

CK/N

OIR

RED

/RO

UG

E

RED

/RO

UG

E

BLA

CK/N

OIR

BLA

CK/N

OIR

RED

/RO

UG

E

BLA

CK/N

OIR

BLU

E/BL

EU

BLUE/BLEU

Commer_Wiring_02_Rev-B DF-Comm-120G-6EleCommer_Wiring_02_Rev-B DF-Comm-120G-6Ele Commer_Wiring_02_Rev-B DF-Comm-120G-6Ele

Figure 17

INSTALLATION INSTRUCTIONS208 Volts / 240 Volts / 277 Volts / 480 Volts


water heater models 112

with 6 elements

16

(3 P

HASE

S)

ALL

BLAC

K &

BLUE

ALL

RED

& YE

LLO

W

GRO

UND

HIGH

LIM

IT S

WIT

CH

THER

MO

STAT

THER

MO

STAT

THER

MO

STAT

ELEM

ENTS

ELEM

ENTS

ELEM

ENTS

CONTACTORSFUSES30 AMP., CLASS G


FUSE

S3

AMP.,

CLA

SS G CO

NTRO

LTR

ANSF

ORM

ER

480V

120V

0V

277V

240V

208V

0V

POW

ER D

ISTR

IBUT

ION

BLO

CK (

1 PH

ASE)

RED

BLAC

K

BLAC

KBL

ACK

BLAC

KBL

ACK

BLAC

K

RED

BLAC

K

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACKBLACK

BLACK

BLACK

BLACK

BLACK

BLUE

BLUE

BLUE

BLUE

BLUE

RED

YELLOW

YELLOW

RED RED

RED

RED

RED

RED

RED

RED

RED RED

RED

RED RED

RED

RED

RED

RED

RED

RED

RED

RED

RED

RED

YELLOW

RED

RED

BLAC

K

YELL

OW

YELL

OW

RED

RED

RED

BLAC

K

Fig

ure

18

INSTALLATION INSTRUCTIONS2

08

Vo

lts / 2

40

Vo

lts / 2

77

Vo

lts / 4

80

Vo

lts

Wir

ing

dia

gra

m f

or

com

mer

cial

ele

ctri

c w

ater

hea

ter

mo

del

s 11

2 w

ith

9 e

lem

ents

17

Figure 19





HAUTE TEMPÉRATURE

600V

240V

CONTROLTRANSFORMER/


THERMOSTAT

ELEMENTS/ÉLÉMENTS

CONT

ACTO

R/CO

NTAC

TEUR


600V

240V

CONTROLTRANSFORMER/



600V

240V

CONTROLTRANSFORMER/


MISE À LA TERRE


THERMOSTAT

ÉLÉMENTS

CONT

ACTE

UR

GROUND

HIGH LIMIT SWITCH

THERMOSTAT

ELEMENTS

CONT

ACTO

R


HAUTE TEMPÉRATURE

THERMOSTAT

TO CONTACTOR/VERS CONTACTEUR

TO CONTACTOR/VERS CONTACTEURFROM CURRENT

TRANSFORMER/DU TRANSFORMATEUR DE CONTRÔLE


THERMOSTAT

VERS CONTACTEUR

VERS CONTACTEUR

DU TRANSFORMATEUR DE CONTRÔLE

HIGH LIMIT SWITCH

THERMOSTAT

TO CONTACTOR

TO CONTACTOR

FROM CURRENT TRANSFORMER


CONSTRUCTION

POWER DISTRIBUTION BLOCK/BORNIER DE DISTRIBUTIONBORNIER DE DISTRIBUTIONPOWER DISTRIBUTION BLOCK


CONSTRUCTION/ALTERNATIVEDE BRANCHEMENT DE


ALTERNATIVE DE BRANCHEMENT DETHERMOSTAT ET INTERRUPTEUR

HAUTE TEMPÉRATURE




HAUTE TEMPÉRATURE

600V

240V

CONTROLTRANSFORMER/


THERMOSTAT

ELEMENTS/ÉLÉMENTS

CONT

ACTO

R/CO

NTAC

TEUR


600V

240V



600V

240V

CONTROLTRANSFORMER

MISE À LA TERRE


THERMOSTAT

ÉLÉMENTS

CONT

ACTE

UR

GROUND

HIGH LIMIT SWITCH

THERMOSTAT

ELEMENTS

CONT

ACTO

R


RED/

ROUG

E

RED/

ROUG

E

BLACK/NOIR

RED/ROUGEBLAC

K/NO

IR

BLAC

K/NO

IR BLUE/BLEU

NOIR

ROUGE

BLEU

BLACK

RED

BLUE

RED/

ROUG

E

RED/

ROUG

E

BLAC

K/NO

IR

BLAC

K/NO

IR

RED/

ROUG

E

RED/

ROUG

ERE

D/RO

UGE

Ancien Nom : Commer_50-80_102 Nouveau Nom : DF-Comm-50-80-600V-3Ele

ROUG

E

ROUG

E

NOIR

NOIR

ROUG

E

ROUG

E

NOIR

NOIR

ROUG

E

ROUG

ERO

UGE

BLEU


RED

RED

BLAC

K

BLAC

K

RED

RED

BLAC

K

BLAC

K

RED

RED

RED

BLUE


BLUE

/BLE

U

600 Volts / 3 Phases

Wiring diagram for commercial electric water heater models 105, 108 with 3 elements

(Canadian model only)

18

Figure 20



HAUTE TEMPÉRATURE

600V

240V



CONTROLTRANSFORMER/


ELEMENTS/ÉLÉMENTS

ELEMENTS/ÉLÉMENTS

CONT

ACTO

RS/

CONT

ACTE

URS

THERMOSTAT

600V

240V



600V

240V

FUSES3 AMP., CATÉGORIE G

CONTROLTRANSFORMER


MISE À LA TERRE

ÉLÉMENTS

ÉLÉMENTS

CONT

ACTE

URS

THERMOSTAT

HIGH LIMIT SWITCH

GROUND

ELEMENTS

ELEMENTS

CONT

ACTO

RS

THERMOSTAT



HAUTE TEMPÉRATURE

600V

240V



CONTROLTRANSFORMER/


600V

240V



600V

240V


CONTROLTRANSFORMER

ELEMENTS/ÉLÉMENTS

ELEMENTS/ÉLÉMENTS

CONT

ACTO

RS/

CONT

ACTE

URS


MISE À LA TERRE

ÉLÉMENTS

ÉLÉMENTS

CONT

ACTE

URS

HIGH LIMIT SWITCH

POWER DISTRIBUTION BLOCKGROUND

ELEMENTS

ELEMENTS

CONT

ACTO

RS


BLACK/NOIR

RED/ROUGE

NOIR

ROUGE

BLACK

RED

BLU

E/BL

EU

BLA

CK/N

OIR

RED

/RO

UG

E

RED

/RO

UG

E

RED

/RO

UG

E

RED

/RO

UG

E

RED

/RO

UG

E

RED

/RO

UG

E

RED/ROUGE

BLACK/NOIR

RED/ROUGE

RED/ROUGE

RED/ROUGERED/ROUGE

BLACK/NOIR

BLACK/NOIR

BLACK/NOIR

RED/ROUGE


THERMOSTAT

BLUE/BLEU

BLEU

ROU

GE

ROU

GE

ROU

GE

ROU

GE

ROU

GE

ROU

GE

ROUGE

NOIR

ROUGE

ROUGE

ROUGE ROUGE

NOIR

NO

IR

NOIR

NOIR

ROUGE


THERMOSTAT

BLEU

RED

REDRED

BLU

E

BLA

CK

BLA

CK

NO

IR

BLA

CK/N

OIR

BLACK

BLACK

RED

RED

RED

RED

RED

RED

RED

BLACK

RED

BLACK

RED


THERMOSTAT

BLUE




19

Figure 21



HAUTE TEMPÉRATURE

600V

240V



CONTROLTRANSFORMER/


THERMOSTATELEMENTS/ÉLÉMENTS

ELEMENTS/ÉLÉMENTS

ELEMENTS/ÉLÉMENTS

CONT

ACTO

RS/

CONT

ACTE

URS

600V

240V



600V

240V


CONTROLTRANSFORMER


MISE À LA TERRE

THERMOSTATÉLÉMENTS

ÉLÉMENTS

ÉLÉMENTS

CONT

ACTE

URS

HIGH LIMIT SWITCH

GROUND

THERMOSTATELEMENTS

ELEMENTS

ELEMENTS

CONT

ACTO

RS



HAUTE TEMPÉRATURE

600V

240V



CONTROLTRANSFORMER/


600V

240V



600V

240V


CONTROLTRANSFORMER

THERMOSTATELEMENTS/ÉLÉMENTS

ELEMENTS/ÉLÉMENTS

ELEMENTS/ÉLÉMENTS

CONT

ACTO

RS/

CONT

ACTE

URS



MISE À LA TERRE

THERMOSTATÉLÉMENTS

ÉLÉMENTS

ÉLÉMENTS

CONT

ACTE

URS


HIGH LIMIT SWITCH

GROUND

THERMOSTATELEMENTS

ELEMENTS

ELEMENTS

CONT

ACTO

RS



RED/ROUGE

RED/ROUGE

RED/ROUGE

RED/ROUGE

BLACK/NOIR

RED/ROUGE

BLACK/NOIR

RED/ROUGE

RED/ROUGE

RED/

ROUG

E

RED/ROUGE

RED/ROUGE

BLUE/BLEU

BLUE/BLEU

BLUE/BLEU

BLACK/NOIRBLACK/NOIR

BLACK/NOIR

BLACK/NOIR

BLACK/NOIR

ROUGE

NOIR

RED

BLACK

RED

/RO

UG

E

RED

/RO

UG

E

BLA

CK/N

OIR

RED

/RO

UG

E

RED

/RO

UG

E

RED

/RO

UG

E

RED

/RO

UG

E

RED

/RO

UG

E

RED

/RO

UG

E

RED/

ROUG

E

BLA

CK/N

OIR

ROUGE

ROUGE

ROUGE

ROUGE

NOIR

ROUGE

NOIR

ROUGE

ROUGE

ROU

GE

ROUGE

BLEU

BLEU

BLEU

NOIRNOIR

NOIR

NOIR

ROU

GE

ROU

GE

NO

IR

ROU

GE

ROU

GE

ROU

GE

ROU

GE

ROU

GE

ROU

GE

ROUG

E

NO

IR

RED

RED

RED

RED

BLACK

RED

BLACK

RED

RED

RED

RED

BLUE

BLUE

BLUE

BLACKBLACK

BLACK

BLACK

RED

RED

RED

BLA

CK

RED

RED

RED

RED

RED

RED

BLA

CK




20

Figure 22



HAUTE TEMPÉRATURE

600V

240V


600V

240V

HIGH LIMIT SWITCH

600V

240V

POWER DISTRIBUTION BLOCK/BORNIER DE DISTRIBUTION



CONTROLTRANSFORMER/


THERMOSTAT

ELEMENTS/ÉLÉMENTS

CONT

ACTO

R/CO

NTAC

TEUR

BORNIER DE DISTRIBUTION

MISE À LA TERRE



THERMOSTAT

ÉLÉMENTS

CONT

ACTE

URPOWER DISTRIBUTION BLOCK

GROUND


CONTROLTRANSFORMER

THERMOSTAT

ELEMENTS

CONT

ACTO

R


HAUTE TEMPÉRATURE

600V

240V


600V

240V

HIGH LIMIT SWITCH

600V

240V



CONTROLTRANSFORMER/


THERMOSTAT

ELEMENTS/ÉLÉMENTS

CONT

ACTO

R/CO

NTAC

TEUR

MISE À LA TERRE



THERMOSTAT

ÉLÉMENTS

CONT

ACTE

UR

GROUND


CONTROLTRANSFORMER

THERMOSTAT

ELEMENTS

CONT

ACTO

R


RED

/RO

UG

E

RED

/RO

UG

E

BLU

E/BL

EU

RED

/RO

UG

E

RED

/RO

UG

E

RED

/RO

UG

E

RED/ROUGE RED/ROUGE


BLACK/NOIR BLUE/BLEU

BLA

CK/N

OIR

BLA

CK/N

OIR

ROU

GE

BLEU

ROU

GE

ROU

GE

ROU

GE

ROU

GE

ROUGE ROUGE

NOIR NOIR

NOIR BLEU

NO

IR

NO

IR

RED

RED

RED

RED

BLU

E

RED

RED RED

BLACK BLACK

BLACK BLUE

BLA

CK

BLA

CK

Ancien Nom : Commer_Wiring_102 Nouveau Nom : DF-Comm-120-600V-3EleAncien Nom : Commer_Wiring_102 Nouveau Nom : DF-Comm-120-600V-3EleAncien Nom : Commer_Wiring_102 Nouveau Nom : DF-Comm-120-600V-3Ele


Wiring diagram for commercial electric water heater models 112 with 3 elements


21

Figure 23


Ancien Nom : Commer_Wiring_101 Nouveau Nom : DF-Comm-120-600V-6Ele


HAUTE TEMPÉRATURE

600V

240V



CONTROLTRANSFORMER/


600V

240V



600V

240V


CONTROLTRANSFORMER

THERMOSTAT

THERMOSTAT

CONT

ACTO

RS/

CONT

ACTE

URS


HAUTE TEMPÉRATURE

600V

240V



CONTROLTRANSFORMER/


THERMOSTAT

THERMOSTAT

CONT

ACTO

RS/

CONT

ACTE

URS



MISE À LA TERRE

THERMOSTAT

THERMOSTAT

ÉLÉMENTS

ÉLÉMENTS

CONT

ACTE

URS


MISE À LA TERRE

THERMOSTAT

THERMOSTAT

CONT

ACTE

URS


HIGH LIMIT SWITCH

GROUND

THERMOSTAT

THERMOSTAT

CONT

ACTO

RS

HIGH LIMIT SWITCH

GROUND

THERMOSTAT

THERMOSTAT

CONT

ACTO

RS

ELEMENTS

ELEMENTS

ELEMENTS/ÉLÉMENTS

ELEMENTS/ÉLÉMENTS

600V

240V


CONTROLTRANSFORMER/


600V

240V


CONTROLTRANSFORMER/




BLACK/NOIRBLACK/NOIR

BLACK/NOIR

BLACK/NOIR

BLUE/BLEU

RED/ROUGE

NOIR

ROUGE

BLACK

RED RED/ROUGE

RED/ROUGERED/ROUGE

BLACK/NOIR

RED/ROUGE

BLA

CK/N

OIR

BLU

E/BL

EU

RED

/RO

UG

E

RED

/RO

UG

E

RED

/RO

UG

E

RED

/RO

UG

E

RED

/RO

UG

E

RED

/RO

UG

E

BLU

E/BL

EU

RED

/RO

UG

E

BLA

CK/N

OIR

RED

/RO

UG

E

NOIR

NOIR

NOIR

BLEU

ROUGE

ROUGEROUGE

NOIR

ROUGE

NO

IR

BLEU

ROU

GE

ROU

GE

ROU

GE

ROU

GE

ROU

GE

ROU

GE

BLEU

ROU

GE

NO

IR

ROU

GE

BLACK

BLACK

BLACK

BLUE

RED

REDRED

BLACK

RED

BLA

CK

BLU

E

RED

RED

RED

RED

RED

RED

BLU

E

RED

BLA

CK

RED

ÉLÉMENTS

ÉLÉMENTS

ELEMENTS

ELEMENTS

ELEMENTS/ÉLÉMENTS

ELEMENTS/ÉLÉMENTS




22

Figure 24



HAUTE TEMPÉRATURE



CONTROLTRANSFORMER/


THERMOSTAT

THERMOSTAT

THERMOSTAT

ELEMENTS/ÉLÉMENTS

ELEMENTS/ÉLÉMENTS

ELEMENTS/ÉLÉMENTS

CONT

ACTO

RS/

CONT

ACTE

URS


MISE À LA TERRE

THERMOSTAT

THERMOSTAT

THERMOSTAT

ÉLÉMENTS

ÉLÉMENTS

ÉLÉMENTS

CONT

ACTE

URS

HIGH LIMIT SWITCH

GROUND

THERMOSTAT

THERMOSTAT

THERMOSTAT

ELEMENTS

ELEMENTS

ELEMENTS

CONT

ACTO

RS

600V

240V



600V

240V


CONTROLTRANSFORMER

600V

240V



HAUTE TEMPÉRATURE



CONTROLTRANSFORMER/


CONTROLTRANSFORMER




THERMOSTAT

THERMOSTAT

THERMOSTAT

ELEMENTS/ÉLÉMENTS

ELEMENTS/ÉLÉMENTS

ELEMENTS/ÉLÉMENTS

CONT

ACTO

RS/

CONT

ACTE

URS


MISE À LA TERRE

THERMOSTAT

THERMOSTAT

THERMOSTAT

ÉLÉMENTS

ÉLÉMENTS

ELEMENTS/ÉLÉMENTS

CONT

ACTE

URS

HIGH LIMIT SWITCH

GROUND

THERMOSTAT

THERMOSTAT

THERMOSTAT

ELEMENTS

ELEMENTS

ELEMENTS

CONT

ACTO

RS


RED/ROUGE

RED/ROUGE

RED/ROUGE

BLACK/NOIR

RED/ROUGE

BLACK

/NOIR

BLACK

/NOIR

BLACK

/NOIR

BLACK

/NOIR

BLUE/BL

EU

BLUE/BL

EU

BLUE/BL

EU

BLUE/BL

EU

RED/ROUGE

RED/ROUGE

RED/ROUGE

RED/ROUGE

RED/ROUGE

RED/ROUGE

BLACK/NOIRBLACK/NOIRBLACK/NOIR

BLACK/NOIR

YELLOW/JAUNE

YELLOW/JAUNE

RED/ROUGE

RED/ROUGE

RED/ROUGE

RED/ROUGE

RED/ROUGE

RED/ROUGE

RED/ROUGE

RED/ROUGE


600V

240V

ROUGE

NOIR

600V

240V

ROUGE

ROUGE

ROUGE

NOIR

ROUGE

NOIR

NOIR

NOIR

NOIR

BLEU

BLEU

BLEU

BLEU

ROUGE

ROUGE

ROUGE

ROUGE

ROUGE

RED

BLACK

600V

240V

RED

NOIRNOIRNOIR

JAUNE

JAUNE

ROUGE

ROUGE

ROUGE

ROUGE

ROUGE

ROUGE

ROUGE

ROUGE


RED

RED

RED

BLACK

RED

BLACK

BLACK

BLACK

BLACK

BLUE

BLUE

BLUE

BLUE

RED

RED

RED

RED

BLACKBLACKBLACK

YELLOW

RED

RED

RED

RED

RED

RED

RED

RED





23

CONVERSION INSTRUCTIONSField Conversions All water heaters are manufactured and shipped from the factory pre-wired for phase, voltage, and wattage conversion. (No phase or voltage conversion on 600V Models. In addition, no other voltage can be converted to 600V).

Phase Conversion

DANGER

WARNING

CAUTION

AVERTISSEMENT

ATTENTION

600V Models cannot be converted to Single Phase.277V Models cannot be converted to Three (3) Phases.

DANGER

WARNING

CAUTION

AVERTISSEMENT

ATTENTION

Two (2) and four (4) elements water heaters are single phase and cannot be converted to three (3) phases.

DANGER

WARNING

CAUTION

AVERTISSEMENT

ATTENTION

Disconnect from power supply before attempting the conversion procedure. Read all instructions before proceeding with the conversion procedure.

Surface mount thermostat – Three (3) phases to single phase (See Figure 25)

Figure 25Three (3) Phases

L1 L2 L3Power distribution block

BLACK RED BLUE & YELLOW

1. Disconnect all blue and yellow wires from terminal L3 on the power distribution block.

2. Reconnect all blue wires to terminal L1.3. Reconnect all yellow wires to terminal L2.4. Connect incoming power to terminal block L1 and L2.

Surface mount thermostat – Single phase to three (3) phases (See Figure 26)

Figure 26

BLACK & RED & BLUE YELLOW

Single Phase L1 L2

Power distribution block

1. Disconnect all blue wires from terminal L1 on the distribution block. 2. Disconnect all yellow wires from terminal L2.3. Reconnect all blue and yellow wires to terminal L3.4. Connect incoming power to terminal block L1, L2, and L3

Check that all electrical connections are tightly secured and that wire routings are neat and orderly. Make sure that you have done the proper wiring has specified in these instructions and on the wiring diagram.

Note: Actual part may differ slightly from illustration depending on model.

TANK CAPACITY105 = 40.5 Imp. gal / 48.6 US Gal.108 = 61.4 Imp. gal / 73.7 US Gal.112 = 99.1 Imp. gal / 119.0 US Gal.

INPUT IN KILOWATTSex: 27 = 27kW

SURFACE MOUNTTHERMOSTAT

NUMBER OF ELEMENTS

NUMBER OF PHASES

VOLTAGEA = 208 VB = 240 VC = 600 VD = 480 VE = 277 V

1 0 5 6 B 3 2 7 STHE STRUCTURE OF THE MODEL NUMBER

24

CONVERSION INSTRUCTIONS

Model & Type Number

of elements

Desired Total Input, (kW)

DESIRED VOLTAGE208 Volts 240 Volts 277 Volts 480 Volts

Conversion Kit Part Numbers

105, 108, or112 Models

Light Duty 2

3 06999301 06999309 06999317 069993254.5 06999302 06999310 06999318 069993265 06999303 06999311 06999319 069993276 N/A 06999312 06999320 06999328

Medium Duty 4

6 06999305 06999313 06999321 069993299 06999306 06999314 06999322 0699933010 06999307 06999315 06999323 0699933112 N/A 06999316 06999324 06999332

Heavy Duty

3

6 06999101 06999113 06999128 069991439 06999102 06999114 06999129 0699914412 06999103 06999115 06999130 06999145

13.5 06999104 06999116 06999131 0699914615 06999105 06999117 06999132 0699914718 N/A 06999118 06999133 06999148

6

18 06999106 06999119 06999134 0699914924 06999107 06999120 06999135 0699915027 06999108 06999121 06999136 0699915130 06999109* 06999122 06999137 0699915236 N/A 06999123* 06999138 06999153

9

36 06999110 06999124 06999139 0699915440.5 06999111 06999125 06999140 0699915545 06999112 06999126 06999141 0699915654 N/A 06999127 06999142 06999157

Model & Type Number

of elements

Desired Total Input,

(kW)

Conversion Kit Part

Numbers

105,

108

, 112

600

V / 3

Pha

se M

odel

s

HeavyDuty

3

6 06999158

9 06999159

12 06999160

13.5 06999161

15 06999162

18 06999163

6

18 06999164

24 06999165

27 06999166

30 06999167

36 06999168

9

36 06999169

40.5 06999170

45 06999171

54 06999172

WATTAGE AND VOLTAGE CONVERSION FOR 208V, 240V, 277V & 480V MODELSConversion kits are available to modify total power (kW) and/or voltage (V) of the water heater in the field. Refer to Table 2 for the selection of the appropriate conversion kit.1. Find the “Number of elements” in the water heater to be converted

(4th digit of model number on the rating plate, see page 23).2. Find the “Desired total input (kW)” in Table 2 that matches the

number of elements.

3. Then, move across the Table 2 on the same row to the “Desired Voltage” column. The appropriate Conversion Kit part number will be the one where the “Desired total input” row intersects the “Desired Voltage” column.

DANGER

WARNING

CAUTION

AVERTISSEMENT

ATTENTION

No addition or removal of heating elements in reference to the original model is allowed in the conversion process. Failure to do so could result in electrical shock and/or property damage, personal injury, or death.

WATTAGE CONVERSION FOR 600V MODELSConversion kits are available to modify total power (kW) of the water heater in the field. Refer to Table 3 for the selection of the appropriate conversion kit.1. Find the “Number of elements” in the water heater you wish to convert.2. Find the “Desired total input (kW)” in Table 3 that matches your

number of elements. 3. The appropriate Conversion Kit part number will be on the last

column of this row.

DANGER

WARNING

CAUTION

AVERTISSEMENT

ATTENTION

Voltage and phase conversion are not allowed on 600V models.

DANGER

WARNING

CAUTION

AVERTISSEMENT

ATTENTION

No addition or removal of heating elements in reference to the original model is allowed in the conversion process. Failure to do so could result in electrical shock and/or property damage, personal injury, or death.

EXAMPLE: For a 6 element water heater to be converted to 27 kW / 480V, the appropriate Convertion Kit part number is 06999151.

Number of

elements

Desired Total Input,

(kW)

Desired Voltage208 Volts 240 Volts 277 Volts

Conversion Kit Part Numbers

18 06999106 06999119 06999134 06999149

24 06999107 06999120 06999135 06999150

27 06999108 06999121 06999136 06999151

480 Volts

6

27

Table 2

Table 3

*IMPORTANT: Any 6-element model cannot be converted to 30kW/208V - 1 phase nor 36kW/ 240V-1 phase

25

OPERATING INSTRUCTIONSInstallation Checklist

Location • Is the water heater located close to an adequate power supply and the main use of hot water? ................................................................. n • Is the water heater protected from freezing temperatures? ........................................................................................................................... n • Has a drain pan been installed and piped to a free-flowing drain? ................................................................................................................ n • Can the element and thermostat access panels be opened for inspection, adjustment, and servicing of the elements and thermostats? ...... n • Is the area where the water heater is located free of flammable vapours? ................................................................................................... n

Water Piping • Has a temperature and pressure-relief valve been installed? .................................................................................................................................... n • Does this valve have a discharge line installed and is it piped to a free-flowing drain? ................................................................................ n • Have all the plumbing connections been properly installed and are they leak free? ..................................................................................... n • Is the water heater completely filled with water and purged from all its air? ................................................................................................ n • Does the network have protection against thermal expansion? ................................................................................................................... n • Is the piping network equipped with pre-fabricated water hammer(s) suitably selected and positioned, if required? .................................. n

Wiring • Does the power supply voltage match the voltage indicated on the water heater rating plate? .................................................................... n • Has the correct size of wire and fusing or circuit breaker been used to supply the water heater with power? ............................................. n • Is the water heater electrically grounded? ..................................................................................................................................................... n • Have the electrical connections been checked, and are they secure? .......................................................................................................... n

Starting the Water Heater Before turning “ON” the power to your water heater, make sure that you have read and understood all of the instructions and warnings in this manual and on your water heater. If you have any questions about turning “ON” your water heater, immediately contact a qualified installer, service agency, or the local electric utility.

DANGER

WARNING

CAUTION

AVERTISSEMENT

ATTENTION

DO NOT turn “ON” the power to this water heater if:• It is not completely filled with water and purged from all its

air.• The power supply voltage does not match the voltage listed

on the rating plate.• Gasoline or other flammable vapours and liquids have been

stored in the vicinity of the water heater.Failure to follow these instructions can result in property damage, personal injury, or death.

• DO NOT open the electrical junction box or the element access panel before the power to the water heater is turned “OFF”.

• DO NOT ATTEMPT to repair or replace any of the electrical components installed on the water heater before the power to the water heater is turned “OFF”.

• DO NOT USE the water heater on a voltage other than that specified on the water heater rating plate.

• DO NOT CONNECT the power supply wiring to anywhere other than the power distribution block in electrical junction box of the water heater.

• DO NOT TURN ON the power to the water heater unless it is completely filled with water and purged from all its air.

• DO NOT DRAIN the water heater unless the power to the water heater has been turned “OFF”.

• DO NOT STORE or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL SMOKE• Immediately turn “OFF” the power to the water heater.• If after turning “OFF” the power the smoke continues,

call your local fire department.• When the smoke has stopped, call a qualified service

technician to identify and repair the problem.

DANGER

WARNING

CAUTION

AVERTISSEMENT

ATTENTION

If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death.

26

Start-up Procedure1) Turn «ON» the circuit breaker at the main service panel.

2) Make sure the fuse box or power switch (if one exists) next to the water heater is pushed to “ON”.

3) If you smell smoke, refer to What to do if you smell smoke.

4) Hot water should be available at the faucet within thirty (30) to sixty (60) minutes.

5) If after one (1) hour you do not have any hot water, check that the fuse or circuit breaker is in working condition.

6) If at this time you still do not have any hot water, call a qualified service technician.

Note: If after one (1) hour you receive only a small amount of hot water, check that the plumbing connections are not reversed.

Safety ControlsThis water heater is equipped with a combination thermostat and high limit switch that is located above the upper heating element. If for any reason the temperature of the water becomes excessively high, the high limit switch will open the circuit to the heating elements. Once the control opens, it must be reset manually (See Figure 27).

To reset the high limit switch:1) Turn “OFF” the power to the water heater.

2) Open the elements and thermostat(s) access panel and remove the insulation.

3) Press the red reset button on the high limit switch.

4) Replace the insulation and close the element access panel before turning “ON” the power to the water heater.

Water Temperature RegulationThe higher the setting, the greater the risk of scalding. Hot water can cause third degree burns in less than one (1) second at 160°F (71°C), in five (5) seconds at 140°F (60°C), and in thirty (30) seconds at 130°F (54°C). In households where there are children, physically challenged individuals, or seniors, mixing valves for point of use are necessary as means of reducing the scalding potential of hot water. The thermostat is factory set at 140°F (60°C) on all models.

To adjust the temperature on the thermostat:1) Turn “OFF” the power to the water heater.

2) Open the elements and thermostat(s) access panel and remove the insulation. (DO NOT remove the thermostat protective cover if so equiped).

3) Using a small flat-head screwdriver, turn the thermostat dial to the desired temperature setting (see Table 4).

4) Replace the insulation and close the elements and thermostat(s) access panel before turning “ON” the power to the water heater.

OPERATING INSTRUCTIONS

HIG

H L

IMIT

MANUAL RESET BUTTON

THER

MO

STAT

THER

MO

STAT

INTE

RRU

PTEU

R

DISPOSITIF DE RÉENCLENCHEMENT MANUEL

THER

MO

STAT

HIG

H L

IMIT

MANUAL RESET BUTTON

THER

MO

STAT

THER

MO

STAT

INTE

RRU

PTEU

R

DISPOSITIF DE RÉENCLENCHEMENT MANUEL

THER

MO

STAT

TEMPERATURE EQUIVALENCEHOT 120˚F / 48.9˚C

A 130˚F / 54.4˚C

B 140˚F / 60.0˚C

C 150˚F / 65.5˚C

VERY HOT 160˚F / 71.1˚C

Figure 27

Combination Thermostat High limit

Thermostat only

Table 4

27

GENERAL MAINTENANCEClean Out AccessThe water heater is supplied with a clean-out access door to enable removal of sediment inside the tank during the maintenance. Remove access door covering the clean-out door. You must always turn off the power and drain the tank completely before removing the clean-out door by removing all six (6) screws. When maintenance is complete install clean-out door with a new gasket making sure the surface is clean on the flange of the tank.

Element and Thermostat Replacement

DANGER

WARNING

CAUTION

AVERTISSEMENT

ATTENTION

Before attempting to repair or replace any of the electrical compo-nents on this water heater, turn “OFF” the power to the water heater. Failure to do so could result in electrical shock and/or prop-erty damage, personal injury, or death.

Replacing an Element1) Turn “OFF” the power to the water heater and drain all of the water

from the water heater (see Draining the Water Heater, page 28).

2) Open the elements and thermostat(s) access cover and remove the insulation.

3) Disconnect the wires from the element terminals.

4) Unscrew the four (4) bolts securing the element to the water heater and pull element out of the tank. Make sure the TWIST-LOCK flange is in the right position (See Figure 28).

Figure 28 TWIST-LOCK

5) Replace the element with a new element of the same wattage and voltage. Make sure that the gasket surface is clean and that the element has been re-installed water-tight with a new gasket.

IMPORTANTMake sure that the elements are properly oriented as illustrated on the following figures. (Orientation of the text on the element flange is important). (See Figures 29 and 30)

Figure 29

105 et 108 models

Figure 30

112 models

6) Re-connect the wires to the element and tighten securely.

7) Re-fill the water heater (see Filing the Water Heater, page 5). DO NOT TURN THE POWER ON TO THE WATER HEATER UNLESS YOU ARE SURE IT IS COMPLETELY FILLED WITH WATER.


Replacing a Thermostat (See Replacement Parts, page 29 to 33)1) Turn “OFF” the power to the water heater.

2) Open the elements and thermostat(s) access panel and remove the insulation.

3) Disconnect the wires from the thermostat terminals.

4) Lift the thermostat bracket arms and slide the thermostat up to remove it.

5) Replace the thermostat with a new thermostat of the same manu-facturer and type.

6) Reconnect the wires on the thermostat terminals referring to the corresponding wiring diagram in Figures 11 to 24.

7) Set the thermostat to the desired temperature (see Water Temperature Regulation, page 26).


Temperature and Pressure-Relief ValveManually operate the temperature and pressure-relief valve at least once a year, standing clear of the outlet to avoid being burned. Lift and release the operating lever on the valve to make it operate freely. If, after manually operating the valve, it fails to completely reset itself and continues to discharge water, replace it with a new one.

AnodesThis water heater is equipped with two (2) magnesium anodes that are designed to prolong the life of the glass-lined inner tank. The anodes are slowly consumed, protecting the glass-lined tank from corrosion. They should be checked every two (2) years. If more than half of any anode has been consumed, it should be replaced. Instructions on how to change an anode can be obtained from the manufacturer.

28

GENERAL MAINTENANCEThe life expectancy of the water heater is reduced where a water softener is introduced to fight hard water, because the sodium salts added by a softener make this water extremely conductive. In these conditions, the magnesium anodes are consumed more rapidly and should be verified every year.

In certain water conditions, the magnesium anodes will react with the water, producing discoloured or smelly water. The most common complaint is hot water that smells like rotten eggs. This phenomenon is the result of the reaction between the magnesium anodes and hydrogen sulfide gas dissolved in the water, which occurs frequently in well systems. This problem can usually be eliminated or reduced by changing the anodes to a type more suitable for these conditions (aluminum anodes) and by chlorinating the water heater and the plumbing system. If the problem persists, special filtration equipment may be required. Under no circumstances are the anodes to be removed from the water heater on a permanent basis. Removal of the anodes will lead to premature failure of the water heater and void the warranty.

DANGER

WARNING

CAUTION

AVERTISSEMENT

ATTENTION

Hydrogen gas can be produced in a hot water system that has not been used for a long period of time (generally two [2] weeks or more). HYDROGEN GAS IS EXTREMELY FLAMMABLE. It is highly recommended to open a hot water faucet for several minutes before you use any electrical appliances connected to the hot water system, such as a dishwasher or washing machine. If hydrogen gas is present, there will be an unusual sound, such as air escaping through the pipe, as the hot water faucet is opened. DO NOT smoke or introduce an open flame near the faucet when it is opened.

Draining the Water HeaterDrain a pail of water through the drain valve at least once a year. This will remove excess sediment from the bottom of the tank. This sediment, if allowed to accumulate, will reduce the efficiency and the life of the tank.

To completely drain the water heater:

1) Turn “OFF” the power to the water heater.

2) Close the cold water supply manual shut-off valve.

3) Connect one end of a garden hose to the water heater drain valve and put the other end next to a free-flowing drain.

4) Open the drain valve by inserting a flat-head screwdriver into the slot on the head of the drain valve and turning the knob counterclockwise .

5) Open a hot water faucet to allow air into the system.

VacationIf you are planning a vacation or other prolonged absence, it is highly recommended to turn “OFF” the power to the water heater and the cold water supply to the water heater. This will save energy, protect against property damage in the event the water heater leaks, and prevent the build-up of hydrogen gas. If the water heater and piping are exposed to freezing temperatures, they should both be drained. Remember to check the water heater thoroughly after it has been shut off for an extended period of time before putting it back in operation. Make sure that the water heater is completely full of water, and that the cold water supply manual shut-off valve is open, before turning “ON” the power to the water heater.

Getting Service for your Water HeaterIf you are having problems with your water heater, follow these three easy steps:

1) Read the Troubleshooting Guide contained in this manual (see Page 34). It lists the most common problems experienced with your electric water heater. The solutions you find listed may provide a quick and simple solution to your problem and save you time and money.

2) If the solution listed in the Troubleshooting Guide does not solve the problem or if your particular problem is not listed in the guide, contact the installer of the water heater, or the local electric utility.

3) If you still cannot solve the problem, contact the manufacturer’s Customer Service Department by e-mail at [email protected] or by telephone at 1-800-363-9354 (option 1). To help serve you in a quick and efficient manner, always have the following informa-tion ready:

a) Model number. b) Serial number. c) Date of installation. d) Where the water heater was purchased. e) Complete address where the water heater is installed. f) A description of the problem.

29

REPLACEMENT PARTS

1

2

3

4

5

6

7

8

9

12111013

14

9

15

16

17

Item Part number Description Models

1 87000014-A Snap-in plug All

2

MS155410

Magnesium anodes

105

MS155520 108

MS166530 112

3 16000008-A Outlet nipple 1½” X 3” All

4 TB587001 Terminal block end Single phase

5 99001204-A Twist-lock flange with screws All

6 18G0002 Square flange element gasket All

7 S E E E L E M E N T TA B L E B E LO W

8 56000016-ACombination thermostat / high limit

All

9 18G0001 Thermostat bracket All

10 99000061-A Jacket door All

11 25004111-A Clean-out cover All

12 GA1N1110 Clean-out gasket All

13 DV3Z0070 Brass drain valve All

14 16001402-A Inlet nipple 1½’’ X 4” All

15 56000018-A Lower thermostat All

16 SV0N3020 T&P relief valve All

17 16000015-A Relief nipple ¾” X 3½’’ All

Illustration shows Model 108 with 4 elements

Part # Watts Volts

9AG30/80 3,000W

208V9AG45/80 4,500W

9AG50/90 5,000W

10G30/80 3,000W

240V10G45/80 4,500W

10G50/90 5,000W

10G60/100 6,000W

11G30/80 3,000W

277V11G45/80 4,500W

11G50/90 5,000W

11G60/100 6,000W

13G30/80 3,000W

480V13G45/80 4,500W

13G50/90 5,000W

13G60/100 6,000W

ELEMENT TABLE

208 Volts, 240 Volts, 277 Volts, 480 Volts

105, 108 & 112 models with 2 or 4 elements

30

REPLACEMENT PARTS

1415

22

21

20

19

10

11

12

13

17

3

16

4

6

5

7

89

23

18

1

2



2MS155410

Magnesium anodes105

MS155520 108


4

32000008-A

Terminal block three phases

3 elements

32000007-A 6 elements

32000009-A 9 elements

5 34001005-A Fuse Holder (2P) All

6 34000003-A Fuses (3 amps Class G) All

7 34001004-A Fuse Holders (3P) *US models (-US)

8 34000004-A Fuses (30 amps Class G) *US models

9 43000008-A Contactors HCC-3XT02CY All




1356000016-A

Combination thermostat / high limit

All except 1053 & 1083

56000022-A High limit 1053 & 1083






19 56000018-A Lower thermostat 1053 & 1083




23 44000004-A Transformer Multi-tap /120V All* Optional for Canadian Models


105, 108 models with 3, 6, or 9 elements


ELEMENT TABLE

Part # Watts Volts

9AG20/80 2,000W

208V

9AG30/80 3,000W

9AG40/80 4,000W

9AG45/80 4,500W9AG50/90 5,000W10G20/80 2,000W

240V

10G30/80 3,000W10G40/80 4,000W10G45/80 4,500W10G50/90 5,000W

10G60/100 6,000W11G20/80 2,000W

277V

11G30/80 3,000W11G40/80 4,000W11G45/80 4,500W11G50/90 5,000W

11G60/100 6,000W13G20/80 2,000W

480V

13G30/80 3,000W13G40/80 4,000W13G45/80 4,500W13G50/90 5,000W

13G60/100 6,000W

31

REPLACEMENT PARTS

2

3

22

23

4

5

6

7

8

9

101112

13

24

20

21

19

18

17

16

15

14

1

* Optional for Canadian Models



112 model with 3, 6, or 9 elements



2 MS166530 Magnesium anodes 112


4

32000008-ATerminal block three phases

All 3 elements

32000007-A All 6 elements

32000009-A All 9 elements



7 34001004-A Fuse Holders (3P) *US models (-US)

8 34000004-A Fuses (30 amps Class G) *US models

9 43000008-A Contactors HCC-3XT02CY All






15 56000018-A Lower thermostat All except 1123

16 56000018-A Middle thermostat 1129 only



1126, 1129 top,1123 bottom






24 44000004-A Transformer Multi-tap /120V All

ELEMENT TABLE

Part # Watts Volts

9AG20/80 2,000W

208V9AG30/80 3,000W9AG40/80 4,000W9AG45/80 4,500W9AG50/90 5,000W10G20/80 2,000W

240V

10G30/80 3,000W10G40/80 4,000W10G45/80 4,500W10G50/90 5,000W

10G60/100 6,000W11G20/80 2,000W

277V

11G30/80 3,000W11G40/80 4,000W11G45/80 4,500W11G50/90 5,000W

11G60/100 6,000W13G20/80 2,000W

480V

13G30/80 3,000W13G40/80 4,000W13G45/80 4,500W13G50/90 5,000W

13G60/100 6,000W

32

REPLACEMENT PARTS

1

2

3

4

7

6

5

14

8910

1113

15

16 1718

19

20

21

12


600 Volts

105, 108 models with 3, 6, or 9 elements

Part # Watts Volts

12G20/80 2,000W

347V

12G30/80 3,000W

12G40/80 4,000W

12G45/80 4,500W

12G50/90 5,000W

12G60/100 6,000W

ELEMENT TABLE



2MS155410

Magnesium anodes105

MS155520 108

3 16000008-A Outlet nipple 1½’’ X 3’’ All



6 32000006-A Terminal block three phases All

7 CM586000 Contactors HCC-3XU02CY All




1156000016-A

Combination thermostat / high limit

All except 1053,1083

56000022-A High limit 1053, 1083






17 56000018-A Lower thermostat 1053, 1083

18 16001402-A Inlet nipple 1½’’ X 4’’ All


20 16000015-A Relief nipple ¾’’ X 3½’’ All

21 TF485000 Transformer 600/240V All

33


REPLACEMENT PARTS

2

3

45

6

7

810

11

21

22

19

18

17

16

15

14

12

20

13

9

1



2 MS166530 Magnesium anodes 112




6 TB587000 Terminal block three phases All

7 CU586000 Contactors HCC-3XU02CY All






13 56000018-A Lower thermostatAll except

1123

14 56000018-A Middle thermostat 1129 only



1126, 1129 top 1123 bottom


18 18G0002Square flange element gasket

All

19 990012040ATwist-Lock flange with screws

All

20 TF485000 Transformer 600/240V All

21 SV0N3020 T&P relief valve All except63kW22 16000015-A Relief nipple ¾” X 3½’’

23 17000017-A T&P relief valve 63kW model only24 90000006-A Brass Tee 1 ½’’ X 1 ½’’ X 1’’

600 Volts

112 model with 3, 6, or 9 elements

Part # Watts Volts

12G20/80 2,000W

347V

12G30/80 3,000W

12G40/80 4,000W

12G45/80 4,500W

12G50/90 5,000W

12G60/100 6,000W

12G70/80 7,000W

ELEMENT TABLE

101112

13

20

19

18

17

16

15

14

23

24

112/600V at 63kW model

34

TROUBLESHOOTING GUIDECONDITION CAUSE REMEDYNo hot water.

Dry-fired element. Replace with new element.

Main power supply is “OFF”. Turn “ON” main power supply.

Burnt fuse. Replace with new fuse.

Circuit breaker has tripped. Reset circuit breaker.

High limit reset control has tripped. Reset high limit control by pushing the reset button.

Circuit breaker is defective. Replace with new circuit breaker.

Defective thermostat. Replace with new thermostat.

Defective element. Replace with new element.

Not enough hot water.

Water heater is undersized. Install size of water heater that meets demand.

High hot water demand. Increase the temperature of the thermostat.

Very cold water supply. Increase the temperature of the thermostat.

Wrong piping connections. Correct piping.

Sediment or lime accumulation at bottomof water heater.

Drain water heater. Check to see if water treatmentis necessary.

Hot water plumbing system leaks. Check hot water plumbing system for leaks and repair.

Thermostat adjusted too low. Increase the temperature of the thermostat.



Long runs or exposed piping. Insulate piping.

Hot water piping on outside wall. Insulate piping.

Boiling hot water.

Thermostat temperature set too high. Lower the temperature on the thermostat.

Thermostat not in contact with water heater. Position properly. Be sure insulation is not interfering with thermostat.

Element attacked by CO2. Replace with new element.


Continuous operation.


Element wattage too small. See Conversion Guide.

Thermostat not in contact with water heater.Position properly. Be sure insulation is not interfering with thermostat.

Thermostat temperature set too low. Increase the temperature of the thermostat.


Defective high limit reset control. Replace with new high limit reset control.

Element failure.

Wiring connections are wrong. See Figures 11 to 24 for correct wiring.

Wiring connections are loose. Locate, clean carefully, reconnect properly.

Lightning/Power surge. Inspect/replace fuse, element, and thermostat.

High voltage. Check with electrical utility and correct.

Short circuit. Locate short circuit and repair.

Thermostat failure.

No power. Inspect fuse/circuit breaker, replace/reset.

Loose wiring connection. Locate, clean carefully, reconnect properly.


Low/High voltage. Check with electrical utility and correct.


Blown fuse/circuit breaker.






Power supply wiring undersized. See Table 1 and consult electrical code for correct wire size.

Fuse burns instantly. Short-circuit. Locate short circuit and repair.

Fuse burns often.

Fuse contacts oxidized or fuse not screwed in tight enough.

Clean contacts and tighten fuse.

Power supply wiring is undersized. See Table 1 and consult electrical code for correct wire size.

35

CONDITION CAUSE REMEDYNo hot water.

Dry-fired element. Replace with new element.

Main power supply is “OFF”. Turn “ON” main power supply.

Burnt fuse. Replace with new fuse.

Circuit breaker has tripped. Reset circuit breaker.

High limit reset control has tripped. Reset high limit control by pushing the reset button.

Circuit breaker is defective. Replace with new circuit breaker.



Not enough hot water.


High hot water demand. Increase the temperature of the thermostat.

Very cold water supply. Increase the temperature of the thermostat.

Wrong piping connections. Correct piping.

Sediment or lime accumulation at bottomof water heater.

Drain water heater. Check to see if water treatmentis necessary.

Hot water plumbing system leaks. Check hot water plumbing system for leaks and repair.

Thermostat adjusted too low. Increase the temperature of the thermostat.



Long runs or exposed piping. Insulate piping.

Hot water piping on outside wall. Insulate piping.

Boiling hot water.

Thermostat temperature set too high. Lower the temperature on the thermostat.


Element attacked by CO2. Replace with new element.


Continuous operation.


Element wattage too small. See Conversion Guide.


Thermostat temperature set too low. Increase the temperature of the thermostat.


Defective high limit reset control. Replace with new high limit reset control.

Element failure.






Thermostat failure.

No power. Inspect fuse/circuit breaker, replace/reset.

Loose wiring connection. Locate, clean carefully, reconnect properly.




Blown fuse/circuit breaker.







Fuse burns instantly. Short-circuit. Locate short circuit and repair.

Fuse burns often.

Fuse contacts oxidized or fuse not screwed in tight enough.

Clean contacts and tighten fuse.

Power supply wiring is undersized. See Table 1 and consult electrical code for correct wire size.

TROUBLESHOOTING GUIDECONDITION CAUSE REMEDYSmoking wiring.




Service wires charred or hot.


Water heater not properly grounded. Properly ground the water heater.





Drain valve leaks.

Drain valve is open. Close the drain valve.

Defective drain valve. Replace with new drain valve.

Water drips from the relief valve.

Excessive water pressure. Install a pressure-reducing valve.

Thermal expansion in a closed watersystem.

Install a suitable expansion tank on the cold water supply line.

Improperly seated relief valve. Check relief valve works properly and replace, if neces-sary.


Defective relief valve. Replace with new relief valve.

Water on the floor/drain pan.

Water discharge from the relief valve. See Pressure build-up in a water system.

Element leaks. Replace with new element and gasket.

Water heater leaks. Replace with new water heater.

Wet insulation.

Leaking plumbing connections. Locate leak and repair.

Leaking around heating element. Tighten, clean, and smooth face of tank flange and replace element gasket.

Water discharge from the relief valve. See Pressure build-up in a water system.

Singing element. Build up of mineral deposits on element. Clean element, replace with new element if necessary.

Singing thermostat.

Thermostat not flush with tank. Install thermostat properly.


Traces of rust in the hot water. Anode rods has been eaten away. Replace new anode rods.

Rusty water. Water corrosion. Replace with new water heater.

Rotten egg smell. High sulfate or mineral content in water. Change magnesium anodes to an aluminum anodes and bleach water heater.

Tank bulged.

No relief valve installed. Install proper relief valve.

Excessive water pressure. Install a pressure-reducing valve.

Thermal expansion in a closed water system.

Install a suitable expansion tank on the cold water supplyline.

“Water hammer” Install anti-water hammers suitably selected and installed according to the manufacturer’s instructions

STA

ND

AR

D B

AS

IC L

IMIT

ED

WA

RR

AN

TY

ON

CO

MM

ERC

IAL

WA

TER

HEA

TER

S, F

LEX

IBLE

MO

DEL

S(H

ereu

nder

ref

erre

d to

as

“Uni

t” o

r “E

quip

men

t”)

GEN

ERA

LT

he m

anuf

actu

rer

war

rant

s th

at, s

ubje

ct t

o ve

rific

atio

n of

you

r w

arra

nty

clai

m

with

in

the

war

rant

y pe

riod

de

scri

bed

belo

w,

the

nece

ssar

y co

rrec

tive

actio

ns w

ill b

e ta

ken

to e

ither

rep

air

or r

epla

ce t

he d

efec

tive

unit

or c

ompo

nent

par

t sub

ject

to th

e te

rms a

nd c

ondi

tions

out

lined

in th

is do

cum

ent.

Furt

herm

ore,

an

y re

plac

emen

t un

it or

co

mpo

nent

pa

rt

supp

lied

unde

r w

arra

nty

will

car

ry o

nly

the

war

rant

y re

mai

ning

por

tion,

ba

sed

on t

he o

rigin

al u

nit

inst

alla

tion

date

. H

owev

er,

the

war

rant

y is

limite

d to

ON

E (1

) rep

lace

men

t uni

t. If

due

to so

me

unus

ual c

ircum

stan

ce,

a re

plac

emen

t un

it or

com

pone

nt p

art

is fo

und

to b

e de

fect

ive

by o

ur

insp

ectio

n de

part

men

t, an

othe

r un

it or

com

pone

nt p

art

will

be

prov

ided

in

ord

er t

o fu

lfill

the

oblig

atio

n of

the

orig

inal

war

rant

y. T

his

war

rant

y ap

plie

s on

ly t

o th

e or

igin

al o

wne

r th

at p

urch

ased

the

uni

t, to

the

uni

t or

igin

al in

stal

latio

n lo

catio

n, a

nd it

is n

ot t

rans

fera

ble.

In o

rder

to

bene

fit

from

thi

s w

arra

nty,

the

war

rant

y re

ply

card

mus

t be

com

plet

ed a

nd s

ent

back

to

GIA

NT

with

in f

orty

-fiv

e (4

5) d

ays

of t

he u

nit

purc

hase

dat

e,

othe

rwise

th

e w

arra

nty

will

be

th

ree

(3)

year

s fr

om

the

date

of

m

anuf

actu

re, w

ithou

t exc

eptio

n.

THE

INN

ER T

AN

KIf

the

inne

r ta

nk o

f a w

ater

hea

ter

leak

s in

the

sho

rtes

t pe

riod

of T

HRE

E (3

) ye

ars

from

the

dat

e of

inst

alla

tion

or F

IFT

Y-FO

UR

(54)

mon

ths

from

th

e da

te o

f m

anuf

actu

re,

whi

chev

er c

omes

firs

t, a

repl

acem

ent

will

be

prov

ided

to th

e or

igin

al o

wne

r who

pur

chas

ed it

. If a

n id

entic

al re

plac

emen

t m

odel

of

the

orig

inal

mod

el is

not

ava

ilabl

e, f

or a

ny r

easo

n w

hats

oeve

r,

the

man

ufac

ture

r re

serv

es

the

right

to

of

fer

a co

mpa

rabl

e m

odel

, ho

wev

er, a

sur

char

ge w

ill b

e ap

plie

d fo

r al

l com

pone

nt (s

) whi

ch w

ill h

ave

been

inc

orpo

rate

d in

to t

he w

ater

hea

ter.

Use

of

equi

pmen

t fo

r an

y pu

rpos

e ot

her

than

drin

king

wat

er w

ill v

oid

the

war

rant

y.

CO

MPO

NEN

T PA

RTS

If an

y co

mpo

nent

par

t is

foun

d to

be

defe

ctiv

e w

ithin

ON

E (1

) ye

ar fr

om

the

date

of o

rigin

al in

stal

latio

n, p

rovi

ded

said

def

ectiv

e pa

rt is

an

in-h

ouse

fa

ctor

y m

ade

piec

e or

an

orig

inal

fac

tory

app

rove

d O

EM p

iece

, th

e m

anuf

actu

rer

will

furn

ish a

rep

lace

men

t pa

rt a

fter

the

rece

ipt

and

test

ing

of th

e pa

rt c

laim

ed to

be

defe

ctiv

e.

THIS

WA

RRA

NTY

WIL

L N

OT

APP

LY:

1)

To d

efec

ts o

r m

alfu

nctio

ns r

esul

ting

from

fai

lure

to

prop

erly

ins

tall,

op

erat

e, o

r m

aint

ain

the

unit

in a

ccor

danc

e w

ith th

e O

wne

r’s M

anua

l.2)

If

the

inst

alla

tion

does

not

con

form

to C

SA &

/or

ETL

Stan

dard

s as

wel

l as

any

app

licab

le n

atio

nal o

r lo

cal b

uild

ing

code

s.3)

To

any

dam

age

or f

ailu

re c

ause

d by

abu

se,

fire,

flo

ods,

fre

ezin

g, o

r ot

her

acts

of G

od.

4)

To a

ny d

amag

e or

fai

lure

cau

sed

by o

pera

ting

the

unit

with

out

an

appr

oved

tem

pera

ture

& p

ress

ure-

relie

f val

ve h

avin

g be

en in

stal

led.

5)

To a

ny d

amag

e or

failu

re c

ause

d by

pow

erin

g an

y en

ergy

sou

rce

whi

le

the

equi

pmen

t is

empt

y or

par

tially

em

pty

or c

onta

ins

sedi

men

t bu

ild-

up r

esul

ting

in d

ry fi

ring

of th

e he

atin

g el

emen

ts.

6)

To a

ny d

amag

e or

fai

lure

cau

sed

by c

onne

ctin

g th

e un

it to

any

oth

er

sour

ce

of

ener

gy

not

appr

oved

by

G

IAN

T or

by

op

erat

ing

the

equi

pmen

t for

oth

er u

se th

an w

ith p

otab

le w

ater

with

out a

ny a

dditi

ves

such

as

salt,

chl

orin

e, o

r ch

emic

als

othe

r th

an t

hose

add

ed f

or t

he

purp

ose

of r

ende

ring

the

wat

er fi

t to

drin

k.7)

To

any

dam

age

or fa

ilure

cau

sed

by th

e re

mov

al o

f the

ano

de a

nd/o

r by

no

t as

surin

g th

at t

here

is a

wor

king

ano

de in

the

uni

t at

all

times

. ‘‘A

ll an

odes

mus

t be

che

cked

at

leas

t on

ce e

very

tw

o (2

) ye

ars

&

repl

aced

, if n

eces

sary

’’.

8)

To a

ny d

amag

e or

fai

lure

cau

sed

by t

he u

se o

f th

e un

it w

ith a

wat

er

softe

ner i

f the

mag

nesiu

m a

node

has

not

bee

n re

plac

ed b

y an

alu

min

um

anod

e ap

prov

ed b

y G

iant

, as

wel

l as

the

addi

tion

of z

inc

pelle

ts.

9)

To a

ny d

amag

e or

failu

re c

ause

d by

hav

ing

affix

ed t

o th

e un

it an

y no

n-fa

ctor

y m

ade

or

fact

ory

appr

oved

re

plac

emen

t pa

rt(s

), su

ch

as

elem

ents

, co

ntro

ls, d

ip-t

ubes

, an

ode,

ind

uced

-cur

rent

ano

de,

relie

f va

lves

, etc

.10

) To

any

dam

age

caus

ed b

y no

t ha

ving

the

uni

t in

stal

led

adja

cent

to

a fr

ee-fl

owin

g dr

ain

or in

a p

an o

r ba

sin c

onne

cted

to

such

free

-flow

ing

drai

n.11

) For

all

equi

pmen

t op

erat

ed a

t w

ater

tem

pera

ture

s ex

ceed

ing

the

max

imum

ope

ratin

g se

ttin

g of

the

the

rmos

tat

and/

or t

he h

igh

limit

cont

rol,

at a

pre

ssur

e ex

ceed

ing

the

one

liste

d on

the

rat

ing

plat

e, fo

r eq

uipm

ent s

ubje

ct to

a w

ater

-ham

mer

effe

ct th

at r

ever

ses

the

bott

om

of t

he t

ank,

uni

ts t

hat

are

inst

alle

d in

a c

lose

d-lo

oped

sys

tem

with

out

any

adeq

uate

exp

ansio

n ta

nk1

bein

g in

stal

led

as w

ell

as e

quip

men

t in

stal

led

in a

sys

tem

equ

ippe

d w

ith a

bac

kflo

w p

reve

nter

, a p

ress

ure-

redu

cing

val

ve, o

r an

y ot

her

devi

ce, s

uch

as a

che

ck v

alve

, with

out

an

adeq

uate

exp

ansio

n ta

nk b

eing

inst

alle

d.

1 O

r an

y ot

her

met

hod

acce

pted

by

the

com

pete

nt a

utho

rity.

12) T

o an

y un

it dr

aine

d fo

r w

inte

ring

purp

oses

.13

) To

any

perf

orm

ance

issu

e ca

used

by

the

poor

sel

ectio

n of

equ

ipm

ent,

pow

er s

uppl

y, w

iring

, or

fuse

/ br

eake

r.14

) To

any

unit

from

whi

ch th

e ra

ting

plat

e ha

s be

en r

emov

ed o

r al

tere

d.15

) To

any

brea

k or

dam

age

caus

ed b

y a

wat

er-h

amm

er e

ffect

com

ing

from

, but

not

lim

ited

to, a

qui

ck-c

losin

g va

lve,

a s

olen

oid

valv

e, o

r an

y ot

her

valv

es w

ithou

t an

ade

quat

e pr

e-fa

bric

ated

exp

ansio

n ta

nk b

eing

in

stal

led

in

com

plia

nce

with

ex

istin

g co

des,

st

anda

rds,

an

d go

od

prac

tices

.16

) To

any

issue

cau

sed

by t

he i

nsta

llatio

n of

wat

er c

onne

ctio

ns n

ot

com

patib

le w

ith th

e eq

uipm

ent i

nput

and

out

put ‘

‘NPT

’’ co

nnec

tions

.17

) To

any

unit

inst

alle

d ou

tsid

e of

Can

ada

or th

e U

nite

d St

ates

.

SERV

ICE

LAB

OU

R RE

SPO

NSI

BIL

ITY

Thi

s w

arra

nty

does

not

cov

er a

ny la

bour

exp

ense

for

diag

nost

ic, s

ervi

ce,

rem

oval

, or

re-in

stal

latio

n of

a r

epla

cem

ent u

nit.

All

such

exp

ense

s ar

e th

e re

spon

sibili

ty o

f the

uni

t ow

ner.

SHIP

PIN

G C

OST

SIf

a un

it or

com

pone

nt p

art

is de

emed

to

be r

epla

ced,

the

man

ufac

ture

r w

ill p

ay th

e tr

ansp

orta

tion

cost

s to

shi

p sa

id r

epla

cem

ent u

nit o

r pa

rt to

a

conv

enie

nt a

utho

rized

dist

ribut

or o

r re

taile

r of

our

cho

ice.

The

uni

t ow

ner

mus

t pa

y fo

r an

y lo

cal c

arta

ge in

clud

ing

the

cost

of

retu

rnin

g th

e re

plac

ed u

nit o

r co

mpo

nent

par

t to

the

auth

oriz

ed d

istrib

utor

or

reta

iler.

CLA

IM P

ROC

EDU

REA

ny c

laim

cov

ered

by

the

war

rant

y m

ust

be m

ade

to G

IAN

T w

ithin

a

max

imum

of t

hirt

y (3

0) d

ays

from

the

dat

e th

e de

fect

is fi

rst

disc

over

ed.

Failu

re t

o pr

ovid

e a

writ

ten

notic

e fo

r su

ch d

efec

t to

the

man

ufac

ture

r w

ithin

the

allo

cate

d tim

e fr

ame

will

voi

d th

e w

arra

nty.

Any

cla

im f

or

war

rant

y se

rvic

e sh

ould

be

mad

e w

ith y

our

cont

ract

or,

who

lesa

ler,

or

reta

iler

from

who

m t

he u

nit

was

pur

chas

ed.

In t

urn,

sai

d co

ntra

ctor

, w

hole

sale

r, o

r re

taile

r w

ill c

onta

ct t

he m

anuf

actu

rer.

If

this

proc

edur

e ca

nnot

be

follo

wed

, pl

ease

con

tact

a l

ocal

con

trac

tor,

who

lesa

ler,

or

reta

iler d

istrib

utin

g ou

r pro

duct

s. F

or fu

rthe

r war

rant

y in

form

atio

n, p

leas

e ca

ll ou

r cu

stom

er

serv

ice

depa

rtm

ent

at

(514

) 64

5-88

93

or

1-80

0-36

3-93

54, o

ptio

n 1.

In o

rder

to a

nsw

er y

our

call

prom

ptly

, prio

r to

ca

lling

the

fac

tory

, pl

ease

mak

e su

re t

o ha

ve h

andy

the

uni

t m

odel

and

se

rial n

umbe

r th

at is

fou

nd o

n th

e ra

ting

plat

e, o

n th

e sid

e of

the

uni

t. Pr

oof o

f pur

chas

e sh

owin

g th

e da

te a

nd n

ame

of th

e bu

sines

s fr

om w

hom

th

e un

it w

as p

urch

ased

is

man

dato

ry i

f th

e m

anuf

actu

ring

date

goe

s be

yond

the

war

rant

y pe

riod

offe

red

by th

e m

anuf

actu

rer.

If an

exa

ct re

plac

emen

t uni

t is u

nava

ilabl

e fo

r wha

teve

r rea

son

such

as,

but

no

t lim

ited

to, c

hang

es in

gov

ernm

ent s

tand

ards

, the

man

ufac

ture

r ag

rees

to

pr

ovid

e a

unit

or

com

pone

nt

part

w

ith

com

para

ble

feat

ures

. If

gove

rnm

ent

regu

latio

ns o

r in

dust

ry s

tand

ards

req

uire

the

rep

lace

men

t un

it or

com

pone

nt p

art

to h

ave

feat

ures

not

foun

d on

the

def

ectiv

e un

it or

com

pone

nt p

art,

the

unit

owne

r w

ill b

e ch

arge

d th

e di

ffere

nce

in p

rice

asso

ciat

ed w

ith th

ese

requ

ired

feat

ures

. If s

uch

owne

r pa

ys th

e di

ffere

nce

in p

rice

for

thes

e re

quire

d fe

atur

es, t

hey

will

ben

efit

from

a c

ompl

ete

new

St

anda

rd B

asic

Lim

ited

War

rant

y fo

r th

e re

plac

emen

t uni

t.

MIS

CEL

LAN

EOU

SN

o on

e is

auth

oriz

ed to

mod

ify a

ny c

ondi

tions

of t

his

actu

al w

arra

nty.

The

m

anuf

actu

rer

will

not

hon

our

any

othe

r w

arra

nty

of a

ny k

ind

othe

r th

an

wha

t is

offe

red.

N

o cl

aim

s fo

r in

cide

ntal

or

co

nseq

uent

ial

dam

age

(incl

udin

g da

mag

e fr

om le

akag

e) w

ill b

e ac

cept

ed. I

f the

war

rant

y ca

rd is

no

t re

turn

ed t

o us

, a

proo

f of

pur

chas

e sh

owin

g th

e na

me,

dat

e, a

nd

loca

tion

of t

he o

rigin

al p

oint

of

purc

hase

is

man

dato

ry t

o pr

oces

s an

y w

arra

nty

clai

m.

Failu

re t

o pr

ovid

e su

ch d

ocum

enta

tion

will

res

ult

in t

he

less

er o

f the

war

rant

y pe

riods

bei

ng o

ffere

d, a

s st

ated

in th

e ‘‘G

ENER

AL’

’ se

ctio

n. I

n or

der

to

avoi

d an

y co

nfus

ion

and/

or

disp

utes

, w

e su

gges

t th

at t

he w

arra

nty

card

be

com

plet

ed a

nd r

etur

ned

to u

s no

late

r th

an f

orty

-fiv

e (4

5) d

ays

afte

r in

stal

lati

on.

© 2

020

Gia

nt F

acto

ries

inc.

40, L

esag

e av

enue

, Mon

tréa

l-Eas

t, Q

uébe

c, C

anad

a H

1B 5

H3

5

4000

089

G

I-PM

026E

n-08

20

commercial electric water heater owner’s manual ... · refer to the getting service for your...

Documents