commercial hvac & industrial drives

franklin-controls.com

COMMERCIAL HVAC & INDUSTRIAL DRIVES

PRODUCT CATALOG

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SAFETY FIRST! As with all electrical equipment, only qualified, expert personnel should perform maintenance and installation. Comply with all applicable local and national codes and laws that regulate the installation and operation of equipment and read manuals thoroughly. Use only installation manuals and not this sales brochure for installation procedures. It is up to the installer to determine product suitability for a given application.

© 2020 Franklin Electric, Inc. Product improvement is a continual process. Pricing and specifications subject to change without notice. Marketing materials should not be relied upon for technical specification. Cerus, Mira, Orion, Titan, Franklin Electric and associated logos are trademarks of Franklin Electric CO., Inc. All sales subject to Franklin Electric Terms and Conditions.

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VARIABLE FREQUENCY DRIVE CATALOG

Cerus® X-DRIVE VFD ................................................................. 2VFull-Featured for your application .................................................................................................. 2Ordering & Sizing Information ........................................................................................................... 3Specifications ...................................................................................................................................... 5Dimensions .......................................................................................................................................... 6

Cerus® X-DRIVE BYPASS .............................................................. 7Features ............................................................................................................................................... 7Ordering & Sizing Information (UL Type 1) ....................................................................................... 8Ordering & Sizing Information (UL Type 3R) .................................................................................... 9Ordering & Sizing Information (UL Type 12) ....................................................................................10Dimensions ..........................................................................................................................................11

Cerus® X-DRIVE with enclosed Disconnect ..................................... 13Features .............................................................................................................................................. 13Ordering & Sizing Information ..........................................................................................................14Dimensions ......................................................................................................................................... 15

Enclosed Cerus® X-DRIVE VFD ...................................................... 16Features ..............................................................................................................................................16Ordering & Sizing Information (UL Type 3R) ................................................................................... 17Ordering & Sizing Information (UL Type 12) .................................................................................... 18Dimensions .........................................................................................................................................19

CERUS® X-Drive Cooling Tower Controller ...................................... 21Features ..............................................................................................................................................21Ordering & Sizing Information ......................................................................................................... 22Dimensions (UL Type 1) .................................................................................................................... 23

Q-Link Stand-Alone VFD ............................................................24Features ............................................................................................................................................. 24Ordering & Sizing Information ......................................................................................................... 24Specifications .................................................................................................................................... 25Dimensions ........................................................................................................................................ 26

Q-Link Smart Bypass.................................................................27Features ............................................................................................................................................. 27Ordering & Sizing Information ......................................................................................................... 27Dimensions ........................................................................................................................................ 28

Q-Link with Disconnect .............................................................29Features ............................................................................................................................................. 29Ordering & Sizing Information ......................................................................................................... 29Dimensions ........................................................................................................................................ 30

Engineered Solutions ................................................................ 31Features .............................................................................................................................................. 31Redundant Drive Configuration ........................................................................................................ 31

Optimized Line Reactors ............................................................32Features ............................................................................................................................................. 32Specifications .................................................................................................................................... 32Ordering & Sizing Information ......................................................................................................... 32

Drive Output Reactors & Filters ...................................................33Features ............................................................................................................................................. 33Ordering & Sizing Information ......................................................................................................... 33

Gauge Pressure Sensors .............................................................34Features ............................................................................................................................................. 34Ordering & Sizing Information ......................................................................................................... 34

Differential Pressure Transducers ................................................35Features ............................................................................................................................................. 35Ordering & Sizing Information ......................................................................................................... 35Specifications .................................................................................................................................... 35Performance ...................................................................................................................................... 35

Drive Installation ABC’s .............................................................36

http://www.franklin-controls.com/

2

CERUS® X-DRIVE VFD (VARIABLE FREQUENCY DRIVE)

Designed for constant and variable torque application, the CERUS®® X-Drive is Franklin Electric’s all-inclusive drive solution for a variety of markets. The Cerus X-Drive controller is loaded with application-specific firmware with enhanced settings that control and protect motors for the most demanding applications in HVAC and industrial markets. Available in multiple packaged configurations, including bypass and enclosed, these panels are built to last, with every detail and component centered around your requirements.

Pair this product with our legendary motors and pumps to maximize the performance of your application. All of this is backed by the best support team in the industry, making sure our business isn’t what slows yours down.

Deliver More. Offer Franklin.

• Streamline setup process with application-specific firmware allowing for quick and easy startups

• Applications: Basic, Supply Fan, Exhaust Fan, Vacuum, Constant Torque

• Selectable PID units include PSI, inWC, Feet, °F, °C, CFM, GPM, %, inHG, m, mBAR, BAR, kPa, LPM, CMH

• Full HP range offering allows for more versatility in project application

• Seamless integration into most automation systems with native BACnet, Modbus RTU and optional Ethernet communications

• Built-in Programmable Logic Controller (PLC) for advanced industrial applications

• UL Type 4X removable display that can be remote mounted without additional covers

• Industry leading power density which translates to a smaller footprint

• Standard UL Type 1, 12 and 3R enclosed packages available (UL Type 4X engineered to order)

• UL-Listed phase conversion versatility allows for single-phase or three-phase input

1/6–100HP (200/208VAC), 1/6–125HP (230VAC), 1/2–675+HP (460VAC), 1/2–500+ HP (575VAC), Single-Phase and 3-Phase Input Dual Rated for Constant and Variable TorqueUL Type 1 Standalone Variable Frequency Drive

VARIABLE SPEED IS JUST THE BEGINNING

FULL-FEATURED FOR YOUR APPLICATION

FULL-FEATURED FOR YOUR APPLICATION

• By running your motor to meet the demand of your application, the Cerus X-Drive can reduce energy costs by up to 50%• Variable motor speed allows for soft start, protecting the life of your equipment and offering long-term savings

Discover an incredibly intuitive start-up experience with application-specific parameters pre-set to industry standards for supply or exhaust fans, cooling tower panels, and circulating pumps.

VARYING SPEED, CONSTANT SAVINGS

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CERUS® X-DRIVE VFDORDERING & SIZING INFORMATION (200/208/230VAC)

Voltage Part Number

Variable Torque Applications Constant Torque ApplicationsSingle-Phase 3-Phase Single-Phase 3-Phase

HP Amps HP Amps HP Amps HP Amps

200VAC,Single-Phase and 3-Phase

CXD-005A-2V 1/6 2.5 1 5 1/6 2.5 1/2 3CXD-007A-2V 1/4 3.75 1.5 7.5 1/6 2.5 1 5CXD-010A-2V 1/3 5 2 10 1/4 4 2 8CXD-015A-2V 1/2 7.5 3 15 1/3 5.5 3 11CXD-021A-2V 1 10.5 5 21 3/4 8.8 3 17CXD-031A-2V 2 15.5 7.5 31 1.5 12.5 5 25CXD-046A-2V 3 23 10 46 2 16.5 10 33CXD-061A-2V 3 30.5 15 61 3 24.5 15 49CXD-075A-2V 5 37.5 20 75 5 32.5 20 65CXD-090A-2V 5 45 25 90 5 37.5 20 75CXD-105A-2V 7.5 52.5 30 105 5 45 25 90CXD-146A-2V 7.5 48.1 40 146 5 39.6 40 120CXD-180A-2V 10 59.4 50 180 7.5 48.2 40 146CXD-215A-2V - 70.9 60 215 15 59.4 60 180CXD-276A-2V - 91 75 276 - 71 60 215CXD-322A-2V - 106.2 100 322 - 84.2 75 255

208VAC, Single-Phase and 3-Phase

CXD-005A-2V 1/2 2.5 1 5 1/6 2.5 1/2 3CXD-007A-2V 3/4 3.75 1.5 7.5 1/6 2.5 1 5CXD-010A-2V 1 5 2 10 1/3 4 2 8CXD-015A-2V 2 7.5 3 15 1/2 5.5 3 11CXD-021A-2V 2 10.5 5 21 1 8.8 5 17CXD-031A-2V 3 15.5 7.5 31 1.5 12.5 7.5 25CXD-046A-2V 5 23 10 46 2 16.5 10 33CXD-061A-2V 7.5 30.5 20 61 3 24.5 15 49CXD-075A-2V 10 37.5 25 75 5 32.5 20 65CXD-090A-2V 10 45 30 90 5 37.5 25 75CXD-105A-2V 15 52.5 30 105 7.5 45 30 90CXD-146A-2V 15 48.1 50 146 5 39.6 40 120CXD-180A-2V 20 59.4 60 180 7.5 48.2 50 146CXD-215A-2V 25 70.9 75 215 10 59.4 60 180CXD-276A-2V 30 91 100 276 - 71 75 215CXD-322A-2V 30 106.2 100 322 - 84.2 75 255

230VAC,Single-Phase and 3-Phase

CXD-005A-2V 1/6 2.5 1 5 1/6 2.5 1/2 3CXD-007A-2V 1/3 3.75 2 7.5 1/6 2.5 1 5CXD-010A-2V 1/2 5 3 10 1/3 4 2 8CXD-015A-2V 3/4 7.5 5 15 1/2 5.5 3 11CXD-021A-2V 1.5 10.5 7.5 21 1 8.8 5 17CXD-031A-2V 2 15.5 10 31 2 12.5 7.5 25CXD-046A-2V 3 23 15 46 2 16.5 10 33CXD-061A-2V 5 30.5 20 61 3 24.5 15 49CXD-075A-2V 5 37.5 25 75 5 32.5 20 65CXD-090A-2V 7.5 45 30 90 5 37.5 25 75CXD-105A-2V 10 52.5 40 105 7.5 45 30 90CXD-146A-2V 7.5 48.1 50 146 5 39.6 40 120CXD-180A-2V 10 59.4 60 180 7.5 48.2 50 146CXD-215A-2V 15 70.9 75 215 10 59.4 60 180CXD-276A-2V 20 91 100 276 15 71 75 215CXD-322A-2V 20 106.2 125 322 15 84.2 100 255

PART NUMBER ANATOMY

VFD Voltage (200/230, 460VAC, 575VAC)

Part Family (Cerus X-Drive)VFD Max. Amp Rating

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STAND ALONE DRIVE OPTIONSDescriptions

Ethernet IP and Modbus TCP/IP Communication Card

CERUS® X-DRIVE VFDORDERING & SIZING INFORMATION (460VAC)

Voltage Part Number

Constant Torque Applications Variable Torque ApplicationsSingle-Phase 3-Phase Single-Phase 3-Phase

Hp Amps Hp Amps Hp Amps Hp Amps

460VAC,Single-Phase and

3-Phase

CXD-003A-4V - 1.5 3/4 1.7 - 1.5 1 3CXD-004A-4V - 1.5 1.5 3 - 2.1 2 4.2CXD-005A-4V - 2 2 4 1/2 2.75 3 5.5CXD-008A-4V 1/2 3 3 6 1 4.25 5 8.5CXD-010A-4V 1 4.5 5 9 1.5 5.25 5 10.5CXD-013A-4V 1.5 5.3 7.5 11 2 6.5 7.5 13CXD-018A-4V 2 6 7.5 12 3 9 10 18CXD-024A-4V 3 9 10 18 3 12 15 24CXD-032A-4V 3 12 15 24 5 16 20 32CXD-038A-4V 5 16 20 32 5 19 25 38CXD-045A-4V 5 19 25 38 7.5 22.5 30 45CXD-060A-4V 7.5 22.5 30 45 10 30 40 60CXD-073A-4V 10 30 40 60 15 36.5 50 73CXD-091A-4V 10 27 50 73 10 30 60 91CXD-110A-4V 10 33 60 91 15 36.3 75 110CXD-150A-4V 15 40 75 110 20 49.5 100 150CXD-180A-4V 25 55 100 150 25 59.4 125 180CXD-220A-4V 25 65 150 180 30 72.6 150 220CXD-260A-4V 30 80 150 220 30 85.8 175 260CXD-310A-4V 40 91 200 260 40 102.3 215 310CXD-370A-4V 50 109 250 310 50 122.1 250 370CXD-460A-4V - 130 300 370 - 151.8 300 460CXD-530A-4V - 161 350 460 - 174.9 375 530CXD-616A-4V - 193 450 550 - 203.28 425 616CXD-683A-4V - 216 500 616 - 225.39 475 683CXD-770A-4V - 240 - 683 - 254.1 536 770CXD-930A-4V - 285.7 - 866 - 306.9 675 930

575VAC,Single-Phase and

3-Phase

CXD-003A-6V - 1.25 1.5 2.5 - 1.5 2 3CXD-004A-6V - 1.8 2 3.6 1.2 2.15 3 4.3CXD-006A-6V 1/2 2.75 3 5.5 1 3.35 5 6.7CXD-009A-6V 1.5 4.1 5 8.2 1.5 4.95 7.5 9.9CXD-012A-6V 2 5 7.5 10 2 6.05 10 12.1CXD-018A-6V 3 7.7 10 15.5 3 9.35 15 18.7CXD-024A-6V 3 9.95 15 20 5 12.1 20 24.2CXD-030A-6V 3 10 20 24 - - 25 30CXD-036A-6V 5 12 25 30 10 15 30 36CXD-045A-6V 5 15 30 36 7.5 18 40 45CXD-054A-6V 7.5 18 40 45 10 22.5 50 54CXD-067A-6V 5 14.8 50 54 7.5 17.82 60 67CXD-086A-6V 7.5 17.8 60 67 10 22.11 75 86CXD-104A-6V 10 22.1 75 86 15 28.3 100 104CXD-125A-6V - - 100 104 - - 125 125CXD-150A-6V - - 125 125 - - 150 150CXD-180A-6V - - 150 150 - - 150 180CXD-220A-6V - - 150 180 - - 200 220CXD-290A-6V - - 200 220 - - 300 290CXD-350A-6V - - 300 290 - - 350 350CXD-430A-6V - - 350 350 - - 450 430CXD-465A-6V - - 450 430 - - 450 465CXD-590A-6V - - 450 465 - - 500 590CXD-675A-6V - - 500 590 - - SEE MOTOR 675

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CERUS® X-DRIVE VFDSPECIFICATIONS

Cooling method Forced air cooling by internal fansShort Circuit Rating 100kAAgency Approvals UL and cUL listed, CE marked

Moto

r Con

trols

Control Methods 200/208/230VAC and 460VAC models: V/F control, SVC (Sensorless Vector Control) 575/690VAC models: V/F and SVCControl Type PWM (Pulse Width Modulation)

Frequency Setting ResolutionDigital Reference: 0.01 Hz (Below 100 Hz), 0.1 Hz (Over 100 Hz)Analog Reference: [Max. output frequency]x 0.03/60Hz (±11 bit)

Frequency AccuracyDigital: 0.01 % of Max. Output FrequencyAnalog: 0.1 % of Max. Output Frequency

V/F Control Curve 12 preset V/F curves and four-point square curveSpeed Control Ratio 1:12 (5Hz-60Hz) at 60Hz maximum frequency

Maximum Output Frequency 200/208/230VAC models: 599Hz (55kW and above: 400Hz); 460VAC models: 599Hz (90kW and above: 400Hz); 575/690VAC models: 599Hz

Overload CapacityVariable Torque: 120% of VFD rated current for 1 minute during every 5 minutes of operation. Constant Torque: 150% of VFD rated current for 1 minute during every 5 minutes of operation and 160% for 3 seconds during every 25 seconds of operation.

Starting Torque Up to 150% or higher at 0.5Hz (Torque Accuracy ±5%).Torque Limit (Stall level) Variable Torque: Max. 130% torque current; Constant Torque: Max. 160% torque current

Oper

atio

n

Operation Method Keypad / Terminals / Communication (Built-in Modbus and BACnet)

Frequency SettingTwo Analog Inputs 0- 10VDC/ 4- 20mA and One AI 0-10VDC.Digital: Keypad or Communication

By Digital Inputs

Start Signal Forward, Reverse and Jog (some features can start and stop VFD based on analog signal).Digital Inputs 8 programmable digital inputs can be set to any selection from long list of functions.

Multi-Step Up to 17 Speeds can be set including Jog by Programmable Digital Inputs.Accel/Decel Time and Presets 0.00- 600.00/0.0- 6000.0 seconds. Three ACC/DEC preset values switched by digital inputs or one by frequency. Additional adjustable Accel/Decel S-Curve pattern.

Emergency Stop Ext. Trip and Shutdown immediately interrupt VFD output in any control method.Jog Jog operation with adjustable Jog frequency.

Fault Reset Resets VFD faults via keypad, digital input or communication. Some critical faults can only be reset by cycling the VFD power.Safety Inputs SCM and STO terminals for safety circuit wiring.

OutputsThree Multi-Function Relays One relay with Form C: 250VAC 3A/30VDC 3A contact; Two relays with Form A: 250VAC 1.2A/30VDC 3A. Each relay can be programmed to any selection from the functions list.

Two Analog Outputs Selections: Output Frequency, Output Current, Output Voltage, Output kW, DC Link Voltage, V1 or I input signal level. Both outputs are 0-10VDC scalable from 10 to 200%.

General Operation FunctionsDC Braking, Frequency Limit, Jump Frequencies, 2nd ACC/DEC, Auto Restart, Auto-Tuning, PID w/sleep, Flying Start, Speed Search, DC Braking, Slip Compensation, Motor Pre-heat, Temperature Foldback, Damper Control, Fireman’s Override, Shutdown, etc.

Pump Operation Functions/ProtectionsPipe Fill, 2nd PID, Trigger by AI, Overpressure, ULD (Underload), HLD (High Load), Dual Demand, Pipe Leak, Broken Pipe, MMC, Multi-VFD with Lead/Lag/Standby and Jokey, Transducer redundancy, Lubrication, Screen Clean, etc.

Prot

ectio

n

VFD Fault Trips Over Voltage, Low Voltage, Over Current, Overload, Short Circuit, Ground Fault, VFD Overheat, Input Phase Loss, Output Phase Open, CPU Communication Error, Signal Loss, Hardware Fault, etc. Motor Overload Adjustable electronic motor overload protection.

Overcurrent

200/208/230/460VAC Variable Torque: At 200% of VFD rated current,200/208/230/460VAC Constant Torque: At 240% of VFD rated current,Current clamp: Variable Torque: 130- 135%, Constant Torque 170- 175%575/690VAC models: At 225% VFD rated currentCurrent clamp: Variable Torque: 128- 141%, Constant Torque: 170- 175%

Overvoltage

230VAC models: At 410VDC DC bus voltage 460VAC models: At 820VDC DC bus voltage575VAC models: At 1016VDC DC bus voltage690VAC models: At 1189VDC DC bus voltage

Over-temperature Built-in IGBT and Capacitor Bank temperature sensorsRestart After IPF Adjustable power loss duration up to 20 sec. Leakage current is greater than 50% of rated current of the drive.

VFD Alarm Stall Prevention at ACC and DEC, Overload, Thermal Sensor Fault, Capacitors High Temperature, Signal Loss, Overpressure, Underload, High Load, etc.

Keyp

ad

Disp

lay Operation Information Output Frequency, Output Current, Output Voltage, Frequency Reference, Operating Speed, DC Voltage, kWattmeter, Run-time, Last Trip Time, Pressure, etc.Fault History The VFD stores 5 last faults.

Envi

ronm

ent

Operating Temperature NEMA 1: 14°F ~ 104°F (-10°C ~ 40°C), Open Type: 14°F ~ 122°F (-10°C ~ 50°C)Storage Temperature -13°F ~ 158°F (-25°C ~ 70°C)

Ambient Humidity Up to 95% RH. (Non-Condensing)

AltitudeNormal up to 3,300ft (1,000m). At altitude up to 2,000 m, de-rate by 1% of rated current or lower 0.5 ºC of temperature for every 100m above 1,000m. Maximum altitude for Corner Grounded TN system is 2,000m. For application over 2,000m, please contact FELE for more details.

Vibration and Impact 1mm peak to peak value from 2Hz to 13.2Hz; 0.7G- 1.0G from 13.2Hz to 55Hz; 1.0G from 55Hz to 512Hz. Comply with IEC 60068-2-6 and IEC/EN60068-2-27.

Environmental Conditions Pollution degree 2. No Corrosive Gas, Combustible Gas, Oil Mist or Dust. IEC60721-3-3/ IEC60364-1/ IEC60664-1

Inpu

t Effi

cienc

y (>

=X%

)

Drive Frame Frame A Frame B Frame C Frame D0 Frame D Frame E Frame F Frame G Frame H

Inpu

t Vo

ltage

200/208/230VAC 96 96.5 96.5 - 97 97 - - -460VAC 96 96.5 96.5 97 97 97 97 97.5 97.5575VAC 97 98 97 - 97 97 97 98 98

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CERUS® X-DRIVE VFDDIMENSIONS

X-Drive VFD W X H x D Frame Size

CXD-005A-2V–CXD-021A-2V

5.12” x 9.84” x 6.69”

ACXD-003A-4V–CXD-018A-4V


CXD-031-2V–CXD-061A-2V

7.48” x 12.6” x 7.48”B



CXD-075-2V–CXD-105A-2V

9.84” x 15.75” x 8.27” C




11.02” x 19.69” x 10.04”

D0


12.99” x 21.65” x 10.83” D




14.57” x 23.19” x 11.81” E



CXD-310A-4V–CXD-370A-4V 16.54” x 31.5”

x 11.81”F


CXD-460A-4V–CXD-530A-4V 19.69” x 39.37”

x 15.63”G


CXD-616A-4V–CXD-930A-4V 27.56” x 56.5”

x 15.91”H


W

H

D

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CERUS® X-DRIVE BYPASS1/2–50HP (200/208VAC), 1/2–60HP (230VAC), 1/2–125HP (460VAC), 1/2–60HP (575VAC), 3-Phase InputUL Type 1, 3R or 12 Enclosed Smart Bypass Panel

Standard Bypass Features

• Compact vertical design preserves wall space

• Includes standard MMS disconnect, Hand-Off-Auto and VFD/Off/Bypass switches

• 3-Contactor (drive-isolation equivalent) configuration

• Output reactor on all 575VAC panels

Easy Installation, Space Saving Design

• Reduced labor and operation costs

• Manual bypass control simplifies system operation

• 3-Contactor bypass configuration standard across all panels

• Hand-Off-Auto switch standard on all UL Type 3R and 12 panels

• Up to 100 KAIC short-circuit rating available

• Standard UL Type 1, 12 and 3R enclosed packages available

(UL Type 4X engineered to order)

• UL 508C and cUL rating with all drive models for complete motor protection

• Door-mounted keypad for simple programming and system access

• Optional Ethernet & Modbus TCP/IP communications card (BACnet and RS-485 modbus standard)

• Optional panel space heater for rugged environmental conditions (UL Type 3R panels)

BYPASS PANEL FEATURES

PART NUMBER ANATOMY

VFD Max. Operating Amperage (0340=034.0A) VFD Voltage Rating (200-230VAC, 460VAC, or 575VAC)Disconnect Amperage Rating

Part Family (Cerus X-Drive)Enclosure Rating (NEMA 1, 3R, or 12)

Panel Type (Bypass, Enclosed, or Cooling Tower)

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CERUS® X-DRIVE BYPASSORDERING & SIZING INFORMATION (UL TYPE 1)

Part Number200VAC 208VAC 230VAC

HP FLA KAIC HP FLA KAIC HP FLA KAICCXD1-BYP0025-2V-2-5 1/2 2.5 100 1/2 2.4 100 1/2 2.2 100CXD1-BYP0037-2V-4 3/4 3.7 100 3/4 3.5 100 3/4 3.2 100CXD1-BYP0060-2V-6 1 4.8 100 1 4.6 100 1.5 6 100CXD1-BYP0078-2V-8 2 7.8 100 2 7.5 100 2 6.8 100CXD1-BYP096-2V-10 2 7.8 100 2 7.5 100 3 9.6 100CXD1-BYP0110-2V-13 3 11 100 3 10.6 100 3 9.6 100CXD1-BYP0152-2V-17 3 11 100 3 10.6 100 5 15.2 100

CXD1-BYP0220-2V-22 5 17.5 100 5 16.7 100 7.5 22 100CXD1-BYP0253-2V-26 7.5 25.3 100 7.5 24.2 100 7.5 22 100CXD1-BYP0280-2V-32 7.5 25.3 100 7.5 24.2 100 10 28 100CXD1-BYP0322-2V-40 10 32.2 100 10 30.8 100 10 28 100CXD1-BYP0483-2V-50 15 48.30 100 15 46.2 100 15 42 100CXD1-BYP0594-2V-63 - - - 20 59.4 100 20 54 100CXD1-BYP0680-2V-75 20 62.1 100 20 59.4 100 25 68 100CXD1-BYP0782-2V-90 25 78.2 100 25 74.8 100 25 68 100CXD1-BYP0920-2V-100 30 92 100 30 88 100 30 80 100CXD1-BYP1200-2V-200 30 92 5 30 88 5 40 104 5CXD1-BYP1300-2V-225 40 120 5 40 114 5 50 130 5CXD1-BYP1540-2V-250 50 150 10 50 143 10 60 154 10

Part Number460VAC

HP FLA KAICCXD1-BYP0011-4V-1 1/2 1.1 65

CXD1-BYP0016-4V-1-6 3/4 1.6 65CXD1-BYP0021-4V-2-5 1 2.1 65CXD1-BYP0034-4V-4 2 3.4 65CXD1-BYP0048-4V-6 3 4.8 65CXD1-BYP0076-4V-8 5 7.6 65CXD1-BYP0110-4V-13 7.5 11 65CXD1-BYP0140-4V-17 10 14 30CXD1-BYP0210-4V-22 15 21 30CXD1-BYP0270-4V-32 20 27 30CXD1-BYP0340-4V-40 25 34 50CXD1-BYP0400-4V-40 30 40 50CXD1-BYP0520-4V-63 40 52 50CXD1-BYP0650-4V-75 50 65 50CXD1-BYP0770-4V-90 60 77 50CXD1-BYP0960-4V-100 75 96 50CXD1-BYP1240-4V-200 100 124 10CXD1-BYP1560-4V-250 125 156 10

Part Number575VAC


CXD1-BYP0013-6V-1-6 3/4 1.3 25CXD1-BYP0024-6V-2-5 1.5 2.4 25CXD1-BYP0039-6V-4 3 3.9 25CXD1-BYP0061-6V-6 5 6.1 25

CXD1-BYP0090-6V-10 7.5 9 25CXD1-BYP0110-6V-13 10 11 25CXD1-BYP0170-6V-17 15 17 10CXD1-BYP0220-6V-22 20 22 10CXD1-BYP0270-6V-32 25 27 10CXD1-BYP0320-6V-40 30 32 10CXD1-BYP0410-6V-50 40 41 10CXD1-BYP0520-6V-63 50 52 10CXD1-BYP0620-6V-65 60 62 10

1 Available for 200, 208, 230, and 460VAC models only.2 Output reactors come standard on all 575VAC packages and do not need to be selected for these models.

UL TYPE 1 Bypass Option DescriptionsBypass Pilot Light (Amber)

Fault Pilot Light (Red)Run Pilot Light (Green)

Ethernet IP and Modbus TCP/IP Communications Card3% Line Reactor 15% Line Reactor 1

Output Reactor (in lieu of line reactor) 2

PANEL OPTIONS (UL TYPE 1)

9


HP FLA KAIC HP FLA KAIC HP FLA KAICCXD3R-BYP0025-2V-2-5 1/2 2.5 100 1/2 2.4 100 1/2 2.2 100CXD3R-BYP0037-2V-4 3/4 3.7 100 3/4 3.5 100 3/4 3.2 100CXD3R-BYP0060-2V-6 1 4.8 100 1 4.6 100 1.5 6 100CXD3R-BYP0078-2V-8 2 7.8 100 2 7.5 100 2 6.8 100CXD3R-BYP096-2V-10 2 7.8 100 2 7.5 100 3 9.6 100CXD3R-BYP0110-2V-13 3 11 100 3 10.6 100 3 9.6 100CXD3R-BYP0152-2V-17 3 11 100 3 10.6 100 5 15.2 100

CXD3R-BYP0220-2V-22 5 17.5 100 5 16.7 100 7.5 22 100CXD3R-BYP0253-2V-26 7.5 25.3 100 7.5 24.2 100 7.5 22 100CXD3R-BYP0280-2V-32 7.5 25.3 100 7.5 24.2 100 10 28 100CXD3R-BYP0322-2V-40 10 32.2 100 10 30.8 100 10 28 100CXD3R-BYP0483-2V-50 15 48.30 100 15 46.2 100 15 42 100CXD3R-BYP0594-2V-63 - - - 20 59.4 100 20 54 100CXD3R-BYP0680-2V-75 20 62.1 100 20 59.4 100 25 68 100CXD3R-BYP0782-2V-90 25 78.2 100 25 74.8 100 25 68 100CXD3R-BYP0920-2V-100 30 92 100 30 88 100 30 80 100CXD3R-BYP1200-2V-200 30 92 5 30 88 5 40 104 5CXD3R-BYP1300-2V-225 40 120 5 40 114 5 50 130 5CXD3R-BYP1540-2V-250 50 150 10 50 143 10 60 154 10

Part Number460VAC

HP FLA KAICCXD3R-BYP0011-4V-1 1/2 1.1 65

CXD3R-BYP0016-4V-1-6 3/4 1.6 65CXD3R-BYP0021-4V-2-5 1 2.1 65CXD3R-BYP0034-4V-4 2 3.4 65CXD3R-BYP0048-4V-6 3 4.8 65CXD3R-BYP0076-4V-8 5 7.6 65CXD3R-BYP0110-4V-13 7.5 11 65CXD3R-BYP0140-4V-17 10 14 30CXD3R-BYP0210-4V-22 15 21 30CXD3R-BYP0270-4V-32 20 27 30CXD3R-BYP0340-4V-40 25 34 50CXD3R-BYP0400-4V-40 30 40 50CXD3R-BYP0520-4V-63 40 52 50CXD3R-BYP0650-4V-75 50 65 50CXD3R-BYP0770-4V-90 60 77 50CXD3R-BYP0960-4V-100 75 96 50CXD3R-BYP1240-4V-200 100 124 10CXD3R-BYP1560-4V-250 125 156 10

Part Number575VAC

HP FLA KAICCXD3R-BYP0009-6V-1 1/2 0.9 25

CXD3R-BYP0013-6V-1-6 3/4 1.3 25CXD3R-BYP0024-6V-2-5 1.5 2.4 25CXD3R-BYP0039-6V-4 3 3.9 25CXD3R-BYP0061-6V-6 5 6.1 25

CXD3R-BYP0090-6V-10 7.5 9 25CXD3R-BYP0110-6V-13 10 11 25CXD3R-BYP0170-6V-17 15 17 10CXD3R-BYP0220-6V-22 20 22 10CXD3R-BYP0270-6V-32 25 27 10CXD3R-BYP0320-6V-40 30 32 10CXD3R-BYP0410-6V-50 40 41 10CXD3R-BYP0520-6V-63 50 52 10CXD3R-BYP0620-6V-65 60 62 10

CERUS® X-DRIVE BYPASSORDERING & SIZING INFORMATION (UL TYPE 3R)

PANEL OPTIONS (UL TYPE 3R)Factory Options (UL Type 3R)

Speed PotentiometerEthernet IP and Modbus TCP/IP Communications Card

3% Line Reactor5% Line Reactor

dV/dT Filter 1

Factory Options (UL Type 3R)EMI/FRI Filter 2

Surge SuppressorDoor-Mounted Keypad with Pad-lockable Cover

Panel Space HeaterFree-standing Foot Kit (12 inches)

1 Available only on 460 and 575VAC bypass panels. Selecting a dV/dT Filter for a 575VAC panel will substitute out the 575VAC output reactor .

2 Available on 200, 208, 230, and 460VAC panels only.

10

CERUS® X-DRIVE BYPASSORDERING & SIZING INFORMATION (UL TYPE 12)

PANEL OPTIONS (UL TYPE 12)Factory Options (UL Type 12)

Speed PotentiometerEthernet IP and Modbus TCP/IP Communications Card

3% Line Reactor5% Line Reactor

Factory Options (UL Type 12)dV/dT Filter 1

EMI/FRI Filter 2Surge Suppressor

Door-Mounted Keypad with Cover

1 Available only on 460 and 575VAC bypass panels. Selecting a dV/dT Filter for a 575VAC panel will substitute out the 575VAC output reactor. 2 Available on 200, 208, 230, and 460VAC panels only.


HP FLA KAIC HP FLA KAIC HP FLA KAICCXD12-BYP0025-2V-2-5 1/2 2.5 100 1/2 2.4 100 1/2 2.2 100CXD12-BYP0037-2V-4 3/4 3.7 100 3/4 3.5 100 3/4 3.2 100CXD12-BYP0060-2V-6 1 4.8 100 1 4.6 100 1.5 6 100CXD12-BYP0078-2V-8 2 7.8 100 2 7.5 100 2 6.8 100CXD12-BYP096-2V-10 2 7.8 100 2 7.5 100 3 9.6 100CXD12-BYP0110-2V-13 3 11 100 3 10.6 100 3 9.6 100CXD12-BYP0152-2V-17 3 11 100 3 10.6 100 5 15.2 100

CXD12-BYP0220-2V-22 5 17.5 100 5 16.7 100 7.5 22 100CXD12-BYP0253-2V-26 7.5 25.3 100 7.5 24.2 100 7.5 22 100CXD12-BYP0280-2V-32 7.5 25.3 100 7.5 24.2 100 10 28 100CXD12-BYP0322-2V-40 10 32.2 100 10 30.8 100 10 28 100CXD12-BYP0483-2V-50 15 48.30 100 15 46.2 100 15 42 100CXD12-BYP0594-2V-63 - - - 20 59.4 100 20 54 100CXD12-BYP0680-2V-75 20 62.1 100 20 59.4 100 25 68 100CXD12-BYP0782-2V-90 25 78.2 100 25 74.8 100 25 68 100CXD12-BYP0920-2V-100 30 92 100 30 88 100 30 80 100CXD12-BYP1200-2V-200 30 92 5 30 88 5 40 104 5CXD12-BYP1300-2V-225 40 120 5 40 114 5 50 130 5CXD12-BYP1540-2V-250 50 150 10 50 143 10 60 154 10

Part Number460VAC


CXD12-BYP0016-4V-1-6 3/4 1.6 65CXD12-BYP0021-4V-2-5 1 2.1 65CXD12-BYP0034-4V-4 2 3.4 65CXD12-BYP0048-4V-6 3 4.8 65CXD12-BYP0076-4V-8 5 7.6 65CXD12-BYP0110-4V-13 7.5 11 65CXD12-BYP0140-4V-17 10 14 30CXD12-BYP0210-4V-22 15 21 30CXD12-BYP0270-4V-32 20 27 30CXD12-BYP0340-4V-40 25 34 50CXD12-BYP0400-4V-40 30 40 50CXD12-BYP0520-4V-63 40 52 50CXD12-BYP0650-4V-75 50 65 50CXD12-BYP0770-4V-90 60 77 50CXD12-BYP0960-4V-100 75 96 50CXD12-BYP1240-4V-200 100 124 10CXD12-BYP1560-4V-250 125 156 10

Part Number575VAC


CXD12-BYP0013-6V-1-6 3/4 1.3 25CXD12-BYP0024-6V-2-5 1.5 2.4 25CXD12-BYP0039-6V-4 3 3.9 25CXD12-BYP0061-6V-6 5 6.1 25

CXD12-BYP0090-6V-10 7.5 9 25CXD12-BYP0110-6V-13 10 11 25CXD12-BYP0170-6V-17 15 17 10CXD12-BYP0220-6V-22 20 22 10CXD12-BYP0270-6V-32 25 27 10CXD12-BYP0320-6V-40 30 32 10CXD12-BYP0410-6V-50 40 41 10CXD12-BYP0520-6V-63 50 52 10CXD12-BYP0620-6V-65 60 62 10

11

CERUS® X-DRIVE BYPASSDIMENSIONS

UL TYPE 1

UL TYPE 3R200/208/230VAC X-Drive Bypass

H x W x D Frame Size

CXD3R-BYP0025-2V-2-5

36.5” x 26.0” x 16.375”

1

CXD3R-BYP0037-2V-4CXD3R-BYP0060-2V-6CXD3R-BYP0078-2V-8CXD3R-BYP096-2V-10CXD3R-BYP0110-2V-13CXD3R-BYP0152-2V-17

CXD3R-BYP0220-2V-22CXD3R-BYP0253-2V-26CXD3R-BYP0280-2V-32CXD3R-BYP0322-2V-40CXD3R-BYP0483-2V-50

41.5” x 29.0” x 16.375”

2CXD3R-BYP0594-2V-63CXD3R-BYP0680-2V-75CXD3R-BYP0782-2V-90

46.5” x 29.0” x 16.375”

3CXD3R-BYP0920-2V-100CXD3R-BYP1200-2V-200CXD3R-BYP1300-2V-225 51.5” x 34.0”

x 20.5”4

CXD3R-BYP1540-2V-250

460VAC X-Drive Bypass


CXD3R-BYP0011-4V-1

36.5” x 26.0” x 16.375”

1

CXD3R-BYP0016-4V-1-6CXD3R-BYP0021-4V-2-5CXD3R-BYP0034-4V-4CXD3R-BYP0048-4V-6CXD3R-BYP0076-4V-8CXD3R-BYP0110-4V-13CXD3R-BYP0140-4V-17CXD3R-BYP0210-4V-22CXD3R-BYP0270-4V-32CXD3R-BYP0340-4V-40CXD3R-BYP0400-4V-40CXD3R-BYP0520-4V-63 41.5” x 29.0”

x 16.375”2

CXD3R-BYP0650-4V-75CXD3R-BYP0770-4V-90

46.5” x 29.0” x 16.375”

3CXD3R-BYP0960-4V-100CXD3R-BYP1240-4V-200CXD3R-BYP1560-4V-250 51.5” x 34.0” x 20.5” 4

575VACX-Drive Bypass


CXD32-BYP003-6V-1

36.5” x 26.0” x 16.375”

1

CXD32-BYP003-6V-1-6CXD32-BYP003-6V-2-5CXD32-BYP006-6V-4CXD32-BYP006-6V-6CXD32-BYP009-6V-10CXD32-BYP012-6V-13CXD32-BYP018-6V-17CXD32-BYP024-6V-22CXD32-BYP030-6V-32

41.5” x 29.0” x 16.375”

2CXD32-BYP036-6V-40CXD32-BYP045-6V-50CXD32-BYP054-6V-63 51.5” x 34.0”

x 20.5”4

CXD32-BYP067-6V-65

200/208/230VAC X-Drive Bypass


CXD1-BYP0025-2V-2-5

43.1” x 8.1” x 10.5”

1

CXD1-BYP0037-2V-4CXD1-BYP0060-2V-6CXD1-BYP0078-2V-8CXD1-BYP096-2V-10CXD1-BYP0110-2V-13CXD1-BYP0152-2V-17

CXD1-BYP0220-2V-22CXD1-BYP0253-2V-26CXD1-BYP0280-2V-32CXD1-BYP0322-2V-40CXD1-BYP0483-2V-50 51.5” x 10.4”

x 11.2”2

CXD1-BYP0594-2V-63CXD1-BYP0680-2V-75

57.6” x 12.5” x 13.0”

3CXD1-BYP0782-2V-90CXD1-BYP0920-2V-100CXD1-BYP1200-2V-200

62.0” x 18.8” x 14.9”

4CXD1-BYP1300-2V-225CXD1-BYP1540-2V-250

460VAC X-Drive Bypass


CXD1-BYP0011-4V-1

43.1” x 8.1” x 10.5”

1

CXD1-BYP0016-4V-1-6CXD1-BYP0021-4V-2-5CXD1-BYP0034-4V-4CXD1-BYP0048-4V-6CXD1-BYP0076-4V-8CXD1-BYP0110-4V-13CXD1-BYP0140-4V-17CXD1-BYP0210-4V-22CXD1-BYP0270-4V-32CXD1-BYP0340-4V-40CXD1-BYP0400-4V-40 51.5” x 10.4”

x 11.2”2

CXD1-BYP0520-4V-63CXD1-BYP0650-4V-75

57.6” x 12.5” x 13.0”


x 14.9”4

CXD1-BYP1560-4V-250



CXD1-BYP0009-6V-1

43.1” x 8.1” x 10.5”

1

CXD1-BYP0013-6V-1-6CXD1-BYP0024-6V-2-5CXD1-BYP0039-6V-4CXD1-BYP0061-6V-6

CXD1-BYP0090-6V-10CXD1-BYP0110-6V-13CXD1-BYP0170-6V-17CXD1-BYP0220-6V-22CXD1-BYP0270-6V-32

51.5” x 10.4” x 11.2”


x 14.9”4

CXD1-BYP0620-6V-65

12

CERUS® X-DRIVE BYPASSDIMENSIONS

200/208/230VAC X-Drive Bypass


CXD12-BYP0025-2V-2-5

39.0” x 24.0” x 13.0” 1

CXD12-BYP0037-2V-4CXD12-BYP0060-2V-6CXD12-BYP0078-2V-8CXD12-BYP096-2V-10CXD12-BYP0110-2V-13CXD12-BYP0152-2V-17

CXD12-BYP0220-2V-22CXD12-BYP0253-2V-26CXD12-BYP0280-2V-32

45.0” x 30.0” x 13.0” 2CXD12-BYP0322-2V-40CXD12-BYP0483-2V-50CXD12-BYP0594-2V-63CXD12-BYP0680-2V-75

51.0” x 36.0” x 17.0” 3CXD12-BYP0782-2V-90CXD12-BYP0920-2V-100CXD12-BYP1200-2V-200

63.0” x 36.0” x 21.0” 4CXD12-BYP1300-2V-225CXD12-BYP1540-2V-250 63.0” x 60.0” x 25.0” 5



CXD12-BYP0011-4V-1

39.0” x 24.0” x 13.0” 1

CXD12-BYP0016-4V-1-6CXD12-BYP0021-4V-2-5CXD12-BYP0034-4V-4CXD12-BYP0048-4V-6CXD12-BYP0076-4V-8CXD12-BYP0110-4V-13CXD12-BYP0140-4V-17CXD12-BYP0210-4V-22CXD12-BYP0270-4V-32CXD12-BYP0340-4V-40



63.0” x 36.0” x 21.0” 4CXD12-BYP1560-4V-250



CXD3-BYP0009-6V-1

39.0” x 24.0” x 13.0” 1

CXD3-BYP0013-6V-1-6CXD3-BYP0024-6V-2-5CXD3-BYP0039-6V-4CXD3-BYP0061-6V-6

CXD3-BYP0090-6V-10CXD3-BYP0110-6V-13CXD3-BYP0170-6V-17CXD3-BYP0220-6V-22CXD3-BYP0270-6V-32


51.0” x 36.0” x 17.0” 3CXD3-BYP0620-6V-65

UL TYPE 12

13

CERUS® X-DRIVE WITH ENCLOSED DISCONNECT

Easy Installation, Time Saving Design

• Reduces labor costs

• UL type 1 mated-enclosure design maintains drive's UL rating while offering addition safety of MMS disconnect

• Slim-line design reduces installation footprint

• UL 508C and cUL rating with all drive models for maximum motor protection

• Optional Ethernet & Modbus TCP/IP communication card (BACnet and RS-485 modbus standard)

• Optional application-specific protective options: · Line reactors (3% or 5%) · Output Reactor (200-230VAC and 460VAC only)

1/2–30HP (200/208/230VAC), 1/2–75HP (460VAC), 1/2–40HP (575VAC), 3-Phase InputVFD with UL Type 1 Enclosed MMS Disconnect

PANEL FEATURES

PART NUMBER ANATOMY

VFD Max. Operating Amperage (0322=032.2A)

VFD Voltage Rating (200-230VAC, 460VAC, or 575VAC)

Disconnect Amperage Rating

Part Family (Cerus X-Drive)

Enclosure Rating (NEMA 1)

Panel Type (Bypass, Enclosed, or Cooling Tower)

14

CERUS® X-DRIVE WITH ENCLOSED DISCONNECTORDERING & SIZING INFORMATION


HP FLA KAIC HP FLA KAIC HP FLA KAICCXD1-DISC0025-2V-2-5 1/2 2.5 100 1/2 2.4 100 1/2 2.2 100

CXD1-DISC0037-2V-4 3/4 3.7 100 3/4 3.5 100 3/4 3.2 100

CXD1-DISC0060-2V-6 1 4.8 100 1 4.6 100 1.5 6 100

CXD1-DISC0078-2V-8 2 7.8 100 2 7.5 100 2 6.8 100

CXD1-DISC096-2V-10 2 7.8 100 2 7.5 100 3 9.6 100

CXD1-DISC0110-2V-13 3 11 100 3 10.6 100 3 9.6 100

CXD1-DISC0152-2V-17 3 11 100 3 10.6 100 5 15.2 100

CXD1-DISC0220-2V-22 5 17.5 100 5 16.7 100 7.5 22 100

CXD1-DISC0253-2V-26 7.5 25.3 100 7.5 24.2 100 7.5 22 100

CXD1-DISC0280-2V-32 7.5 25.3 100 7.5 24.2 100 10 28 100

CXD1-DISC0322-2V-40 10 32.2 100 10 30.8 100 10 28 100

CXD1-DISC0483-2V-50 15 48.30 100 15 46.2 100 15 42 100

CXD1-DISC0594-2V-63 - - - 20 59.4 100 20 54 100

CXD1-DISC0680-2V-75 20 62.1 100 20 59.4 100 25 68 100

CXD1-DISC0782-2V-90 25 78.2 100 25 74.8 100 25 68 100

CXD1-DISC0920-2V-100 30 92 100 30 88 100 30 80 100

CXD1-DISC1200-2V-200 30 92 5 30 88 5 40 104 5

CXD1-DISC1300-2V-225 40 120 5 40 114 5 50 130 5

CXD1-DISC1540-2V-250 50 150 10 50 143 10 60 154 10

Part Number460VAC

HP FLA KAICCXD1-DISC0011-4V-1 1/2 1.1 65

CXD1-DISC0016-4V-1-6 3/4 1.6 65

CXD1-DISC0021-4V-2-5 1 2.1 65

CXD1-DISC0034-4V-4 2 3.4 65

CXD1-DISC0048-4V-6 3 4.8 65

CXD1-DISC0076-4V-8 5 7.6 65

CXD1-DISC0110-4V-13 7.5 11 65

CXD1-DISC0140-4V-17 10 14 30

CXD1-DISC0210-4V-22 15 21 30

CXD1-DISC0270-4V-32 20 27 30

CXD1-DISC0340-4V-40 25 34 50

CXD1-DISC0400-4V-40 30 40 50

CXD1-DISC0520-4V-63 40 52 50

CXD1-DISC0650-4V-75 50 65 50

CXD1-DISC0770-4V-90 60 77 50

CXD1-DISC0960-4V-100 75 96 50

Part Number575VAC

HP FLA KAICCXD1-DISC0009-6V-1 1/2 0.9 25

CXD1-DISC0013-6V-1-6 3/4 1.3 25

CXD1-DISC0024-6V-2-5 1.5 2.4 25

CXD1-DISC0039-6V-4 3 3.9 25

CXD1-DISC0061-6V-6 5 6.1 25

CXD1-DISC0090-6V-10 7.5 9 25

CXD1-DISC0110-6V-13 10 11 25

CXD1-DISC0170-6V-17 15 17 10

CXD1-DISC0220-6V-22 20 22 10

CXD1-DISC0270-6V-32 25 27 10

CXD1-DISC0320-6V-40 30 32 10

CXD1-DISC0410-6V-50 40 41 10

2 Output reactors come standard on all 575VAC packages and do not need to be selected for these models.1 Available for 200, 208, 230, and 460VAC models only.

Option DescriptionsEthernet IP and Modbus TCP/IP Communications Card

3% Line Reactor15% Line Reactor1

Output Reactor (in lieu of line reactor)2


15

CERUS® X-DRIVE WITH ENCLOSED DISCONNECTDIMENSIONS (UL TYPE 1)

200/208/230VAC X-Drive with Disconnect


CXD1-DISC0025-2V-2-5

43.1” x 8.1” x 10.5”

1

CXD1-DISC0037-2V-4CXD1-DISC0060-2V-6CXD1-DISC0078-2V-8CXD1-DISC096-2V-10CXD1-DISC0110-2V-13CXD1-DISC0152-2V-17

CXD1-DISC0220-2V-22CXD1-DISC0253-2V-26CXD1-DISC0280-2V-32CXD1-DISC0322-2V-40CXD1-DISC0483-2V-50 51.5” x 10.4”

x 11.2”2

CXD1-DISC0594-2V-63CXD1-DISC0680-2V-75

57.6” x 12.5” x 13.0”

3CXD1-DISC0782-2V-90CXD1-DISC0920-2V-100CXD1-DISC1200-2V-200CXD1-DISC1300-2V-225CXD1-DISC1540-2V-250

460VAC X-Drive with Disconnect


CXD1-DISC0011-4V-1

43.1” x 8.1” x 10.5”

1

CXD1-DISC0016-4V-1-6CXD1-DISC0021-4V-2-5CXD1-DISC0034-4V-4CXD1-DISC0048-4V-6CXD1-DISC0076-4V-8CXD1-DISC0110-4V-13CXD1-DISC0140-4V-17CXD1-DISC0210-4V-22CXD1-DISC0270-4V-32CXD1-DISC0340-4V-40CXD1-DISC0400-4V-40 51.5” x 10.4”

x 11.2”2

CXD1-DISC0520-4V-63CXD1-DISC0650-4V-75

57.6” x 12.5” x 13.0”

3CXD1-DISC0770-4V-90CXD1-DISC0960-4V-100

575AC X-Drive with Disconnect


CXD1-DISC0009-6V-1

43.1” x 8.1” x 10.5”

1

CXD1-DISC0013-6V-1-6CXD1-DISC0024-6V-2-5CXD1-DISC0039-6V-4CXD1-DISC0061-6V-6

CXD1-DISC0090-6V-10CXD1-DISC0110-6V-13CXD1-DISC0170-6V-17CXD1-DISC0220-6V-22CXD1-DISC0270-6V-32

51.5” x 10.4” x 11.2”

2CXD1-DISC0320-6V-40CXD1-DISC0410-6V-50

16

ENCLOSED CERUS® X-DRIVE VFD1–100HP (200/208VAC), 1–125HP (230VAC), 1–600HP (460VAC), 1–600HP (575AC), 3-Phase InputUL Type 3R and 12 Enclosed VFD

Designed to Withstand Harsh Environments• Standard UL Type 3R, and 12 panels offering maximizes versatility

(UL Type 4X engineered to order)

• Rainproof UL Type 3R enclosure reduces thermal absorption with white, solar-reflective finish and filtered cooling fans

• Hand-Off-Auto switch standard on all panels

• UL 508C and cUL rating with all drive models for complete motor protection

• Door-mounted keypad for simple programming and system access

• Optional application-specific protective options · Line and output reactors · dV/dT filter · EMI/RFI filter

• Optional Ethernet & Modbus TCP/IP communications card (BACnet and RS-485 modbus standard)

• Optional panel space heater for rugged environmental conditions (Type 3R only)

PANEL FEATURES

PART NUMBER ANATOMY

VFD Max. Operating Amps (0340=034.0A) VFD Voltage Rating (200-230VAC, 460VAC, or 575VAC)

Part Family (Cerus X-Drive)Enclosure Rating (NEMA 1, 3R, or 12)

Panel Type (Bypass, Enclosed, etc)

17

ENCLOSED CERUS® X-DRIVE VFDORDERING & SIZING INFORMATION (UL TYPE 3R)

Factory Options (UL Type 3R)Manual Motor Starter Disconnect

Molded-Case Circuit Breaker DisconnectStart/Stop Push Buttons (in lieu of HOA Switch)

Fault Pilot Light (Red)Run Pilot Light (Green)Speed Potentiometer

Emergency Stop Push ButtonDoor-Mounted Keypad with Pad-Lockable Cover

Ethernet IP and Modbus TCP/IP Communications Card

Factory Options (UL Type 3R)3% Line Reactor5% Line ReactorOutput Reactor 1

dV/dT Filter 2EMI/RFI Filter

Surge SuppressorPanel Space Heater

Free-standing Foot Kit (12 inches)

1 Available for 460VAC models only.2 Available for 460 and 575VAC models only.

Part Number200/208VAC

HP FLA KAICCXD3R-ED0048-2V 1 4.8 100CXD3R-ED0069-2V 1.5 6.9 100CXD3R-ED0078-2V 2 7.8 100CXD3R-ED0110-2V 3 11 100CXD3R-ED0175-2V 5 17.5 100CXD3R-ED0253-2V 7.5 25.3 100CXD3R-ED0322-2V 10 32.2 100CXD3R-ED0483-2V 15 48.3 100CXD3R-ED0621-2V 20 62.1 100CXD3R-ED0782-2V 25 78.2 100CXD3R-ED0920-2V 30 92 100CXD3R-ED1200-2V 40 120 100CXD3R-ED1500-2V 50 150 100CXD3R-ED1770-2V 60 177 100CXD3R-ED2210-2V 75 221 100CXD3R-ED2850-2V 100 285 100

Part Number230VAC

HP FLA KAICCXD3R-ED0042-2V 1 4.2 100CXD3R-ED0060-2V 1.5 6 100CXD3R-ED0068-2V 2 6.8 100CXD3R-ED0096-2V 3 9.6 100CXD3R-ED0152-2V 5 15.2 100CXD3R-ED0220-2V 7.5 22 100CXD3R-ED0280-2V 10 28 100CXD3R-ED0420-2V 15 42 100CXD3R-ED0540-2V 20 54 100CXD3R-ED0680-2V 25 68 100CXD3R-ED0800-2V 30 80 100CXD3R-ED1040-2V 40 104 100CXD3R-ED1300-2V 50 130 100CXD3R-ED1540-2V 60 154 100CXD3R-ED1920-2V 75 192 100CXD3R-ED2480-2V 100 248 100CXD3R-ED3120-2V 125 312 100

Part Number460VAC

HP FLA KAICCXD3R-ED0021-4V 1 2.1 100CXD3R-ED0030-4V 1.5 3 100CXD3R-ED0034-4V 2 3.4 100CXD3R-ED0048-4V 3 4.8 100CXD3R-ED0076-4V 5 7.6 100CXD3R-ED0110-4V 7.5 11 100CXD3R-ED0140-4V 10 14 100CXD3R-ED0210-4V 15 21 100CXD3R-ED0270-4V 20 27 100CXD3R-ED0340-4V 25 34 100CXD3R-ED0400-4V 30 40 100CXD3R-ED0520-4V 40 52 100CXD3R-ED0650-4V 50 65 100CXD3R-ED0770-4V 60 77 100CXD3R-ED0960-4V 75 96 100CXD3R-ED1240-4V 100 124 100CXD3R-ED1560-4V 125 156 100CXD3R-ED1800-4V 150 180 100CXD3R-ED2400-4V 200 240 100CXD3R-ED3020-4V 250 302 100CXD3R-ED3610-4V 300 361 100CXD3R-ED4140-4V 350 414 100CXD3R-ED4770-4V 400 477 100CXD3R-ED5150-4V 450 515 100CXD3R-ED5900-4V 500 590 100

Part Number575VAC

HP FLA KAICCXD3R-ED0017-6V 1 1.7 100CXD3R-ED0024-6V 1.5 2.4 100CXD3R-ED0027-6V 2 2.7 100CXD3R-ED0039-6V 3 3.9 100CXD3R-ED0061-6V 5 6.1 100CXD3R-ED0090-6V 7.5 9 100CXD3R-ED0110-6V 10 11 100CXD3R-ED0170-6V 15 17 100CXD3R-ED0220-6V 20 22 100CXD3R-ED0270-6V 25 27 100CXD3R-ED0320-6V 30 32 100CXD3R-ED0410-6V 40 41 100CXD3R-ED0520-6V 50 52 100CXD3R-ED0620-6V 60 62 100CXD3R-ED0770-6V 75 77 100CXD3R-ED0990-6V 100 99 100CXD3R-ED1250-6V 125 125 100CXD3R-ED1440-6V 150 144 100CXD3R-ED1920-6V 200 192 100CXD3R-ED2420-6V 250 242 100CXD3R-ED2890-6V 300 289 100CXD3R-ED3360-6V 350 336 100CXD3R-ED3820-6V 400 382 100CXD3R-ED4120-6V 450 412 100CXD3R-ED4720-6V 500 472 100

PANEL OPTIONS (UL TYPE 3R)

18

ENCLOSED CERUS® X-DRIVE VFDORDERING & SIZING INFORMATION (UL TYPE 12)

1 Available for 460VAC models only.2 Available for 460 and 575VAC models only.

Factory OptionsManual Motor Starter Disconnect

Molded-Case Circuit Breaker DisconnectStart/Stop Push Buttons (in lieu of HOA Switch)

Fault Pilot Light (Red)Run Pilot Light (Green)Speed Potentiometer

Emergency Stop Push ButtonDoor-Mounted Keypad with Cover

Factory OptionsEthernet IP and Modbus TCP/IP Communications Card

3% Line Reactor5% Line ReactorOutput Reactor 1

dV/dT Filter 2EMI/RFI Filter

Surge Suppressor

Part Number200/208VAC

HP FLA KAICCXD12-ED0048-2V 1 4.8 100CXD12-ED0069-2V 1.5 6.9 100CXD12-ED0078-2V 2 7.8 100CXD12-ED0110-2V 3 11 100CXD12-ED0175-2V 5 17.5 100CXD12-ED0253-2V 7.5 25.3 100CXD12-ED0322-2V 10 32.2 100CXD12-ED0483-2V 15 48.3 100CXD12-ED0621-2V 20 62.1 100CXD12-ED0782-2V 25 78.2 100CXD12-ED0920-2V 30 92 100CXD12-ED1200-2V 40 120 100CXD12-ED1500-2V 50 150 100CXD12-ED1770-2V 60 177 100CXD12-ED2210-2V 75 221 100CXD12-ED2850-2V 100 285 100

Part Number230VAC

HP FLA KAICCXD12-ED0042-2V 1 4.2 100CXD12-ED0060-2V 1.5 6 100CXD12-ED0068-2V 2 6.8 100CXD12-ED0096-2V 3 9.6 100CXD12-ED0152-2V 5 15.2 100CXD12-ED0220-2V 7.5 22 100CXD12-ED0280-2V 10 28 100CXD12-ED0420-2V 15 42 100CXD12-ED0540-2V 20 54 100CXD12-ED0680-2V 25 68 100CXD12-ED0800-2V 30 80 100CXD12-ED1040-2V 40 104 100CXD12-ED1300-2V 50 130 100CXD12-ED1540-2V 60 154 100CXD12-ED1920-2V 75 192 100CXD12-ED2480-2V 100 248 100CXD12-ED3120-2V 125 312 100

Part Number460VAC

HP FLA KAICCXD12-ED0021-4V 1 2.1 100CXD12-ED0030-4V 1.5 3 100CXD12-ED0034-4V 2 3.4 100CXD12-ED0048-4V 3 4.8 100CXD12-ED0076-4V 5 7.6 100CXD12-ED0110-4V 7.5 11 100CXD12-ED0140-4V 10 14 100CXD12-ED0210-4V 15 21 100CXD12-ED0270-4V 20 27 100CXD12-ED0340-4V 25 34 100CXD12-ED0400-4V 30 40 100CXD12-ED0520-4V 40 52 100CXD12-ED0650-4V 50 65 100CXD12-ED0770-4V 60 77 100CXD12-ED0960-4V 75 96 100CXD12-ED1240-4V 100 124 100CXD12-ED1560-4V 125 156 100CXD12-ED1800-4V 150 180 100CXD12-ED2400-4V 200 240 100CXD12-ED3020-4V 250 302 100CXD12-ED3610-4V 300 361 100CXD12-ED4140-4V 350 414 100CXD12-ED4770-4V 400 477 100CXD12-ED5150-4V 450 515 100CXD12-ED5900-4V 500 590 100

Part Number575VAC

HP FLA KAICCXD12-ED0017-6V 1 1.7 100CXD12-ED0024-6V 1.5 2.4 100CXD12-ED0027-6V 2 2.7 100CXD12-ED0039-6V 3 3.9 100CXD12-ED0061-6V 5 6.1 100CXD12-ED0090-6V 7.5 9 100CXD12-ED0110-6V 10 11 100CXD12-ED0170-6V 15 17 100CXD12-ED0220-6V 20 22 100CXD12-ED0270-6V 25 27 100CXD12-ED0320-6V 30 32 100CXD12-ED0410-6V 40 41 100CXD12-ED0520-6V 50 52 100CXD12-ED0620-6V 60 62 100CXD12-ED0770-6V 75 77 100CXD12-ED0990-6V 100 99 100CXD12-ED1250-6V 125 125 100CXD12-ED1440-6V 150 144 100CXD12-ED1920-6V 200 192 100CXD12-ED2420-6V 250 242 100CXD12-ED2890-6V 300 289 100CXD12-ED3360-6V 350 336 100CXD12-ED3820-6V 400 382 100CXD12-ED4120-6V 450 412 100CXD12-ED4720-6V 500 472 100


19

ENCLOSED CERUS® X-DRIVE VFDDIMENSIONS (UL TYPE 3R)

200/208VAC X-Drive Enclosed

H x W x D

CXD3R-ED0048-2V

36.5” x 26.0” x 16.375”

CXD3R-ED0069-2VCXD3R-ED0078-2VCXD3R-ED0110-2VCXD3R-ED0175-2VCXD3R-ED0253-2VCXD3R-ED0322-2VCXD3R-ED0483-2VCXD3R-ED0621-2V

41.5” x 29.0” x 16.375”

CXD3R-ED0782-2VCXD3R-ED0920-2VCXD3R-ED1200-2V

51.5” x 34.0” x 20.5”CXD3R-ED1500-2VCXD3R-ED1770-2V

56.5” x 39.0” x 20.5”

CXD3R-ED2210-2VCXD3R-ED2850-2V

230VAC X-Drive Enclosed

H x W x D

CXD3R-ED0042-2V

36.5” x 26.0” x 16.375”

CXD3R-ED0060-2VCXD3R-ED0068-2VCXD3R-ED0096-2VCXD3R-ED0152-2VCXD3R-ED0220-2VCXD3R-ED0280-2VCXD3R-ED0420-2VCXD3R-ED0540-2VCXD3R-ED0680-2V 41.5” x 29.0”

x 16.375”CXD3R-ED0800-2VCXD3R-ED1040-2V 46.5” x 29.0” x 16.375”CXD3R-ED1300-2V 51.5” x 34.0”

x 20.5”CXD3R-ED1540-2VCXD3R-ED1920-2V

56.5” x 39.0” x 20.5”



H x W x D

CXD3R-ED0021-4V

36.5” x 26.0” x 16.375”

CXD3R-ED0030-4VCXD3R-ED0034-4VCXD3R-ED0048-4VCXD3R-ED0076-4VCXD3R-ED0110-4VCXD3R-ED0140-4VCXD3R-ED0210-4VCXD3R-ED0270-4VCXD3R-ED0340-4VCXD3R-ED0400-4V

41.5” x 29.0” x 16.375”

CXD3R-ED0520-4VCXD3R-ED0650-4VCXD3R-ED0770-4V 46.5” x 29.0”

x 16.375”CXD3R-ED0960-4VCXD3R-ED1240-4V 51.5” x 34.0”

x 20.5”CXD3R-ED1560-4VCXD3R-ED1800-4V

56.5” x 39.0” x 20.5”

CXD3R-ED2400-4VCXD3R-ED3020-4VCXD3R-ED3610-4VCXD3R-ED4140-4V

63” x 60” x 25”



H x W x D

CXD3R-ED0017-6V

36.5” x 26.0” x 16.375”

CXD3R-ED0024-6VCXD3R-ED0027-6VCXD3R-ED0039-6VCXD3R-ED0061-6VCXD3R-ED0090-6VCXD3R-ED0110-6VCXD3R-ED0170-6VCXD3R-ED0220-6VCXD3R-ED0270-6V

41.5” x 29.0” x 16.375”


51.5” x 34.0” x 20.5”

CXD3R-ED0620-6VCXD3R-ED0770-6VCXD3R-ED0990-6VCXD3R-ED1250-6VCXD3R-ED1440-6VCXD3R-ED1920-6V 56.5” x 39.0” x 20.5”CXD3R-ED2420-6V

63” x 60” x 25”


93” x 72” x 25”


20

200/208VAC X-Drive Enclosed

H x W x D

CXD12-ED0048-2V

39.0” x 24.0” x 13.0”

CXD12-ED0069-2VCXD12-ED0078-2VCXD12-ED0110-2VCXD12-ED0175-2VCXD12-ED0253-2VCXD12-ED0322-2VCXD12-ED0483-2VCXD12-ED0621-2V

45.0” x 30.0” x 13.0”CXD12-ED0782-2VCXD12-ED0920-2VCXD12-ED1200-2V

51.0” x 36.0” x 17.0”CXD12-ED1500-2VCXD12-ED1770-2V

63.0” x 36.0” x 21.0”CXD12-ED2210-2VCXD12-ED2850-2V


H x W x D

CXD12-ED0042-2V

39.0” x 24.0” x 13.0”

CXD12-ED0060-2VCXD12-ED0068-2VCXD12-ED0096-2VCXD12-ED0152-2VCXD12-ED0220-2VCXD12-ED0280-2VCXD12-ED0420-2VCXD12-ED0540-2VCXD12-ED0680-2V

45.0” x 30.0” x 13.0”CXD12-ED0800-2VCXD12-ED1040-2V


63.0” x 36.0” x 21.0”CXD12-ED2480-2VCXD12-ED3120-2V


H x W x D

CXD12-ED0021-4V

39.0” x 24.0” x 13.0”

CXD12-ED0030-4VCXD12-ED0034-4VCXD12-ED0048-4VCXD12-ED0076-4VCXD12-ED0110-4VCXD12-ED0140-4VCXD12-ED0210-4VCXD12-ED0270-4VCXD12-ED0340-4VCXD12-ED0400-4V


51.0” x 36.0” x 17.0”CXD12-ED0960-4VCXD12-ED1240-4VCXD12-ED1560-4VCXD12-ED1800-4V

63.0” x 36.0” x 21.0”

CXD12-ED2400-4VCXD12-ED3020-4VCXD12-ED3610-4VCXD12-ED4140-4VCXD12-ED4770-4VCXD12-ED5150-4VCXD12-ED5900-4V 93.0” x 72.0” x 25.0”


H x W x D

CXD12-ED0017-6V

39.0” x 24.0” x 13.0”

CXD12-ED0024-6VCXD12-ED0027-6VCXD12-ED0039-6VCXD12-ED0061-6VCXD12-ED0090-6VCXD12-ED0110-6VCXD12-ED0170-6VCXD12-ED0220-6VCXD12-ED0270-6V


51.0” x 36.0” x 17.0”

CXD12-ED0620-6VCXD12-ED0770-6VCXD12-ED0990-6VCXD12-ED1250-6VCXD12-ED1440-6VCXD12-ED1920-6V

63.0” x 36.0” x 21.0”CXD12-ED2420-6VCXD12-ED2890-6VCXD12-ED3360-6VCXD12-ED3820-6V

93.0” x 72.0” x 25.0”wCXD12-ED4120-6VCXD12-ED4720-6V

ENCLOSED CERUS® X-DRIVE VFDDIMENSIONS (UL TYPE 12)

21

CERUS® X-DRIVE COOLING TOWER CONTROLLER

Integrates With An Existing Automation Systems or Temperature Control Option for Standalone Application • Scalable options to meet any application• Adequately sized for additional options including spray pump, basin heater control, line reactors, and other critical featuresCerus® X-Drive for Optimum Performance• Space-vector control for clean sine wave output for efficiency and enhanced motor life• Automatic energy savings mode• Dual PID controls: primary for maintaining temperature, pressure, etc. and secondary for PID control of

external device• Standard kWh metering of energy usage to optimize controlMultiple PID Set Points• Programmable and selectable for maintaining pressure/temperature during different seasons or operating conditionsStandard Integrated HOA and 3-Contactor Bypass• Integrated HOA and status indications for simplified operation • VFD isolating three contactor bypass with disconnect options standardSingle Source Control Reduces Components and Increases Reliability• Wide range of options available• One connection point for power Temperature Control Option Provides Complete Stand-Alone Operation • Ideal for retrofit• Start/stop sequencing for fans, dampers, and spray pumps• Provides analog output to vary speed of drive • Accepts direct input from RTD type sensor or thermocouple• Adjustments for set-points and hysteresis

1–40HP (200/208/230VAC), 1–125HP (460VAC), 3-Phase InputStand Alone or Building Automation Controlled OptionsEnergy Saving VFDs

PANEL FEATURES

Basin Heater Control• Prevents freezing • Contactor activated by external signal (i.e. thermostat)• Provision for low water protection

Spray Pump Starter• Full-voltage starter with overload relay• HOA switch provided• Status indication options

Vibration Cutout• Provision for vibration switch cut-out

Water Level Control Power• Provides 120VAC @ 2A

OPTIONAL FEATURES

2-Stage Temperature Control• Start/stop sequencing for fans, dampers, and spray pumps• Provides analog output to vary speed of drive • Accepts direct input from RTD type sensor or thermocouple• Adjustments for set-points and hysteresis

Line Reactors• For use in systems with unstable utility power, long leads from

service transformer to VFD, and/or when power source is greater than 10 times the kVA rating of the inverter

• Provides harmonic distortion filtering

Output Reactor/Filters• Use when leads from drive to motor exceed 35’ at 460 VAC or greater• Above 100’ use output filter• Decreases level of voltage spikes to prevent motor insulation breakdown

Panel Space Heater• To prevent condensation and freezing

86.5

22

CERUS® X-DRIVE COOLING TOWER CONTROLLERORDERING & SIZING INFORMATION

PANEL OPTIONSPanel Options

Run Pilot Light (Green Standard)Bypass Pilot Light (Amber Standard)

Fault Pilot Light (Red Standard)Off Pilot Light (Red Standard)

Temperature Controller3-Phase Temperature Controller

Panel Options60W Panel Space Heater150W Panel Space Heater250W Panel Space Heater

Motor Heater Immersion Temperature Sensor, 2.5”

Cooling Tower Control, 200/208/230VAC, 3-PhaseHP FLA UL Type 1 Part Number UL Type 3R Part Number

1 4.6 CTP1-BYP001-2V-3 CTP3R-BYP001-2V-32 6.6 CTP1-BYP002-2V-3 CTP3R-BYP002-2V-33 10.6 CTP1-BYP003-2V-3 CTP3R-BYP003-2V-35 16.7 CTP1-BYP005-2V-3 CTP3R-BYP005-2V-3

7.5 24.2 CTP1-BYP007-2V-3 CTP3R-BYP007-2V-310 30.8 CTP1-BYP010-2V-3 CTP3R-BYP010-2V-315 46.2 CTP1-BYP015-2V-3 CTP3R-BYP015-2V-320 59.4 CTP1-BYP020-2V-3 CTP3R-BYP020-2V-325 74.8 CTP1-BYP025-2V-3 CTP3R-BYP025-2V-330 88 CTP1-BYP030-2V-3 CTP3R-BYP030-2V-340 114 CTP1-BYP040-2V-3 CTP3R-BYP040-2V-3

Cooling Tower Control, 460VAC, 3-Phase InputHP FLA UL Type 1 UL Type 3R

1 2.1 CTP1-BYP001-4V-3 CTP3R-BYP001-4V-32 3.4 CTP1-BYP002-4V-3 CTP3R-BYP002-4V-33 4.8 CTP1-BYP003-4V-3 CTP3R-BYP003-4V-35 7.6 CTP1-BYP005-4V-3 CTP3R-BYP005-4V-3

7.5 11 CTP1-BYP007-4V-3 CTP3R-BYP007-4V-310 14 CTP1-BYP010-4V-3 CTP3R-BYP010-4V-315 21 CTP1-BYP015-4V-3 CTP3R-BYP015-4V-320 27 CTP1-BYP020-4V-3 CTP3R-BYP020-4V-325 34 CTP1-BYP025-4V-3 CTP3R-BYP025-4V-330 40 CTP1-BYP030-4V-3 CTP3R-BYP030-4V-340 52 CTP1-BYP040-4V-3 CTP3R-BYP040-4V-350 65 CTP1-BYP050-4V-3 CTP3R-BYP050-4V-360 77 - CTP3R-BYP060-4V-375 96 - CTP3R-BYP075-4V-3

100 124 - CTP3R-BYP100-4V-3125 156 - CTP3R-BYP125-4V-3150 180 - CTP3R-BYP150-4V-3

Basin Heater ContactorkW Max Amps Basin Heater200/208V 230V 460V

3/4 3/4 2 2.5 CTP-9/HI-2.51 1.5 3 4.0 CTP-9/HI-42 2 4 6.0 CTP-9/HI-6

2.5 3 6 8.0 CTP-9/HI-83 3.5 8 10.0 CTP-18/HI-104 5 10 13.0 CTP-18/HI-136 6.5 14 17.0 CTP-18/HI-17

7.5 8.5 18 22.0 CTP-32/HI-229 10 21 26.0 CTP-32/HI-2611 12 26 32.0 CTP-32/HI-32

Spray Pump Starter3 Phase HP Spray Pump200/208V 230V 460V

1/2 1/2 1 CTP-9/H-2.53/4 3/4 2 CTP-9/H-4

1 1.5 3 CTP-9/H-62 2 5 CTP-9/H-82 3 5 CTP-18/H-103 3 7.5 CTP-18/H-133 5 10 CTP-18/H-175 7.5 15 CTP-32/H-22

7.5 7.5 15 CTP-32/H-267.5 10 20 CTP-32/H-32

PART NUMBER ANATOMY

VFD Horsepower Rating VFD Voltage Rating (200-230VAC or 460VAC)

Panel Type (Cooling Tower PackageEnclosure Rating (NEMA 1, 3R)

23

DIMENSIONS (UL TYPE 1)

DIMENSIONS (UL TYPE 3R)200/208/230VAC Part Number H x W x D

CTP3R-BYP001-2V-3

36.5”x 26” x 16.5”CTP3R-BYP002-2V-3CTP3R-BYP003-2V-3CTP3R-BYP005-2V-3CTP3R-BYP007-2V-3CTP3R-BYP010-2V-3

41.5” x 29” x 16.56”CTP3R-BYP015-2V-3CTP3R-BYP020-2V-3CTP3R-BYP025-2V-3 46.5” x 29” x 16.56”CTP3R-BYP030-2V-3 51.5” x 34” x 20.6”CTP3R-BYP040-2V-3 56.5” x 39” x 20.6”

200/208/230VAC Part Number H x W x D CTP1-BYP001-2V-3

57.6” x 12.5” x 13.0”

CTP1-BYP002-2V-3CTP1-BYP003-2V-3CTP1-BYP005-2V-3CTP1-BYP007-2V-3CTP1-BYP010-2V-3CTP1-BYP015-2V-3CTP1-BYP020-2V-3

62.0” x 18.8” x 14.9”

CTP1-BYP025-2V-3CTP1-BYP030-2V-3CTP1-BYP040-2V-3

460VAC Part Number H x W x DCTP3R-BYP001-4V-3

36.5”x 26” x 16.5”CTP3R-BYP002-4V-3CTP3R-BYP003-4V-3CTP3R-BYP005-4V-3CTP3R-BYP007-4V-3CTP3R-BYP010-4V-3

41.5” x 29” x 16.56”CTP3R-BYP015-4V-3CTP3R-BYP020-4V-3CTP3R-BYP025-4V-3 46.5” x 29” x 16.56”CTP3R-BYP030-4V-3

51.5” x 34” x 20.6”CTP3R-BYP040-4V-3CTP3R-BYP050-4V-3CTP3R-BYP060-4V-3CTP3R-BYP075-4V-3 56.5” x 39” x 20.6”CTP3R-BYP100-4V-3 67x36x16CTP3R-BYP125-4V-3

63.0" x 60.0" x 25.0"CTP3R-BYP150-4V-3

460VAC Part Number H x W x DCTP1-BYP001-4V-3

57.6” x 12.5” x 13.0”

CTP1-BYP002-4V-3CTP1-BYP003-4V-3CTP1-BYP005-4V-3CTP1-BYP007-4V-3CTP1-BYP010-4V-3CTP1-BYP015-4V-3CTP1-BYP020-4V-3CTP1-BYP025-4V-3CTP1-BYP030-4V-3

62.0” x 18.8” x 14.9”

CTP1-BYP040-4V-3CTP1-BYP050-4V-3

CERUS® X-DRIVE COOLING TOWER CONTROLLER

A

B C

24

ORDERING & SIZING INFORMATION

Q-LINK STAND-ALONE VFD

• Simple and intuitive display• Designated HOA buttons• Native communications (BACnet and Modbus)• R3 filtering for harmonic mitigation• Built in damper control• Compact UL Type 1 frame• IP20 with cover removed• Meets latest harmonized UL standardQ-Link Companion App• Guided startup• In-app troubleshooting solutions• Sequential app support• Pre-call reporting• Over-the-air firmware updates• Remote programming• Commissioning report generation

3-Phase, 208–230 V, 0.5–10 HP

FEATURES

Part No. UL HP Ratings FLA KAIC208VAC 230VAC 380–480VACQLNK-003-DV 0.5 0.5 1.5 3 100QLNK-005-DV 1 1 3 5 100QLNK-009-DV 2 2 5 9 100QLNK-012-DV 3 3 7.5 12 100QLNK-017-DV 5 5 10 17 100QLNK-024-DV 5 7.5 15 24 100QLNK-028-DV 7.5 10 20 28 100QLNK-038-DV 10 10 25 38 100QLNK-045-DV 10 15 30 45 100QLNK-056-DV 15 20 40 56 100

Get ConnectedQ-link is a revolutionary new connected drive; control and support via a smartphone provides a simple, intuitive user experience that greatly enhances and expedites setup and support

25

Q-LINK STAND-ALONE VFD

Input ratings

Voltage (V) Three-phase, 200–480 V (-10%, +15%)Frequency (Hz) 50~60 Hz (±5%)

Efficiency >=98%, Full LoadInput Power Factor >.9 from no load to full load

Output ratingsHP 0.5–10 HP (200~230 V), 1–20 HP (380~480 V)

Voltage (V) 0-100% of SupplyFrequency (Hz) 0~400 Hz

Control

Control Method V/F Scalar and Sensorless Space Vector Pulse Width Modulation, slip compensationCarrier Frequency 2-10k Hz, 0.1k Hz resolution, Default 2.5k Hz

Output Frequency Resolution 0.01 HzFrequency Setting Accuracy Digital: 0.01 % of Max. Output Frequency Analog: 0.1 % of Max. Output Frequency

V/F Ratio Linear, Square PatternOverload Capacity 110% for 60s @ 40 °C, 83% for 30 @ 50 °C

Operation

Operator Method OLED display and keypad, HOA buttons, Terminals, Bluetooth® mobile app, CommunicationsProgramming Method OLED display and keypad, Bluetooth mobile app, Communications

PID Standard, 2 LoopCommunications Interface Physical (Ethernet, RS-485,Bluetooth); Protocols (Native BACnet MS/TP, BACnet IP, Modbus TCP, Modbus RTU)

Logging Faults/Alarms/Parameter Changes - w/ Real Time & Date)Indication 3 LEDs: Hand, Off, Auto

Operation FunctionsFrequency Limit, Frequency Jump, Reverse Rotation Prevention, Auto Restart, Flying Start, Damper Control, Sleep/Wake Modes , Motor Pre-Heat, Power-loss Ride Through, Torque Boost,

Stall Prevention, Multi-Motor Control up to 4 motors, Energy Optimization (reducing voltage)

Dry Inputs

Count 2 configurable (NO or NC)Programmable Inputs Run/Shutdown / Permissive / Fireman's Override / Limit Switch / Speed A / Speed B / None - SW configurable (Default N.O.)

Logic PNP or NPNVoltage Level 24 VDC, 8 mA Max.

Wet InputsCount 2 configurable

Programmable Inputs Run/Shutdown / Permissive / Fireman's Override / Limit Switch / Speed A / Speed B / None - SW configurable (Default N.O.) Voltage Level 12-240 ± 10%V, 8 mA Max.

AnalogCount 2 selectable via DIP switch (A1 - configurable 0-10V/4-20 mA, 2A - 0-10 V configurable as input or output)Mode Voltage or CurrentLevel 0-10 VDC or 4-20 mA

Damper OutputCount 1 damper actuator output

Control Power 24 VDC, 1 Amp Max.

Relay OutputsCount 2 Relay Outputs

Programmable Status, Run, Fault, SW ConfigurableControl Power 240V AC, 1Amp Max

ProtectionFunctions

OV/UV (Line or DC Bus), Inverter Over Current, Inverter Overheat, Input Phase Loss, Output Phase Open, Ground Fault, Locked Rotor / Stall, Under Power, Over Power, Inverter Short Circuit Protection, Temperature Sensor Fault, Communication Loss, Loss of Analog Signal, Hardware Fault, Broken Belt, Dry Well, Dead Head, Torque Monitoring & Protection, No Motor,

Overpressure, Max time to start, Bypass contactorShort Circuit Rating 100 kAIC fused protected

Environmental

Ambient Temperature -10 to 50 °CStorage Temperature -20 to 65 °C

Location Pollution Degree 2 EnvironmentAltitude Max. 1000 m above sea level; De-rate 1% per 100 m from 1000-2000 m and 2% per 100 m from 2000-3000 m.; Consult factory for installations above 3000 m

Relative Humidity 95% Relative Humidity (non-condensing)

Certifications

Agency Approvals UL, cULVibration OSHPD, IBC 2009

Enclosure Rating UL Type 1 (IP21), Plenum-rated (Available packaged as UL Type 12/IP54, UL Type 3R/IP54, UL Type 4X/IP66)Keypad Rating UL Type 1 (IP21)

Harmonic Distortion R3Filtering ≤ 35% to address IEEE519 and EN50160EMC EN 61800-3 (Radiated and Conducted Emissions)CE Electromagnetic compatibility 2004/108/EEC, Low-voltage directive 2006/95/EEC

SPECIFICATIONS

26

DIMENSIONS5 1/26 3/4

15 3/4

140mm171mm

400mm

Q-Link VFD H x W x D

QLNK-003-DV

15.75” x 5.5” x 6.75” (400mm x 140mm x 171mm)

QLNK-005-DV

QLNK-009-DV

QLNK-012-DV

QLNK-017-DV

QLNK-024-DV

QLNK-028-DV

QLNK-038-DV

27.875” x 6.5” x 7.3”(708mm x 165mm x 186mm)

QLNK-045-DV

QLNK-056-DV

Q-LINK DIMENSIONS

27 7/8"

7 5/16" 6 1/2"

PICTORIAL

VIEW

27

Q-LINK SMART BYPASS

• SmartStart® protection features• Single-user interface• Pass-through I/O• Industry-leading compact design• Native BACnet/Modbus in bypass mode

3-Phase, 208–230 V, 0.5–10 HP

FEATURES


Integrated Smartstart ProtectionQ-Link Smart Bypass is a simple, integrated bypass solution for critical applications without compromise for communications and motor protection; unlike traditional bypasses, the Q-Link Smart Bypass seamlessly maintains BACnet or Modbus communications as well as advanced motor protection when in bypass mode

Part NumberUL HP & kAIC

Contactor Disconnect200VAC 208VAC 230VAC 380–480VACHP FLA kAIC HP FLA kAIC HP FLA kAIC HP FLA kAIC

QLNK1-BYP003-DV-1.6 - - - - - - - - - 3/4 1.6 65 MRC-9B CMS-32HI-1.6QLNK1-BYP003-DV-2.5 1/2 2.5 100 1/2 2.4 100 1/2 2.2 100 1 2.1 65 MRC-9B CMS-32HI-2.5QLNK1-BYP005-DV-4 3/4 3.7 100 3/4 3.5 100 3/4 3.2 100 2 3.4 65 MRC-9B CMS-32HI-4QLNK1-BYP009-DV-6 1 4.8 100 1 4.6 100 1.5 6 100 3 4.8 65 MRC-12B CMS-32HI-8QLNK1-BYP009-DV-8 2 7.8 100 2 7.5 100 2 6.8 100 5 7.6 65 MRC-12B CMS-32HI-8QLNK1-BYP012-DV-10 2 7.8 100 2 7.5 100 3 9.6 100 5 7.6 65 MRC-18B CMS-32HI-10QLNK1-BYP017-DV-13 3 11 100 3 10.6 100 3 9.6 100 7.5 11 65 MRC-22B CMS-32HI-13QLNK1-BYP017-DV-17 3 11 100 3 10.6 100 5 15.2 100 10 14 30 MRC-22B CMS-32HI-17

QLNK1-BYP024-DV-22 5 17.5 100 5 16.7 100 7.5 22 100 15 21 30 MRC-22B CMS-32HI-22QLNK1-BYP028-DV-26 7.5 25.3 100 7.5 24.2 100 7.5 22 100 15 21 30 MRC-32A CMS-32HI-26QLNK1-BYP028-DV-32 7.5 25.3 100 7.5 24.2 100 10 28 100 20 27 30 MRC-32A CMS-32HI-32QLNK1-BYP038-DV-40 10 32.2 100 10 30.8 100 10 28 100 25 34 50 MRC-50LA CMS-63HI-40QLNK1-BYP045-DV-40 10 32.2 100 10 30.8 100 10 28 100 30 40 50 MRC-50LA CMS-63HI-40QLNK1-BYP056-DV-50 15 48.3 100 15 46.2 100 15 42 100 30 40 50 MRC-50LA CMS-63HI-50QLNK1-BYP056-DV-63 - - - - - - 20 54 100 40 52 50 MRC-50LA CMS-63HI-63

• Guided Start-UP• In-App Troubleshooting Solutions• Pre-Call Fault and Troubleshooting Reports• Over-the-air Firmware Updates• Monitoring via Bluetooth® Connection• Start-up Report Generation• iOS & Android Compatible• Save and Store Device Settings• Create Configuration Templates

Q-LINK COMPANION APP

28

Q-LINK SMART BYPASSDIMENSIONS

Q-LINK VFD H x W x DQLNK1-BYP003-DV-1.6

31.75” x 5.5” x 6.75”(806mm x 140mm x 171.45)

QLNK1-BYP003-DV-2.5

QLNK1-BYP005-DV-4

QLNK1-BYP009-DV-6

QLNK1-BYP009-DV-8

QLNK1-BYP012-DV-10

QLNK1-BYP017-DV-13

QLNK1-BYP017-DV-17

QLNK1-BYP024-DV-22

QLNK1-BYP028-DV-26

QLNK1-BYP028-DV-32

QLNK1-BYP038-DV-40

49.5” x 6.5” x 7.3”(1257mm x 165mm x 186mm)

QLNK1-BYP045-DV-40

QLNK1-BYP056-DV-50

QLNK1-BYP056-DV-63

31 3/4

6 3/4

5 1/2

8 9/16

6 1/27 5/16

9 1/16

49 1/2

29

Q-LINK WITH DISCONNECT

• Simple and intuitive display• Designated HOA buttons• Native communications (BACnet and Modbus)• R3 filtering for harmonic mitigation• Built-in damper control• Compact UL Type 1 frame• IP20 with cover removed• Meets latest harmonized UL standard

3-Phase, 208–230 V, 0.5–10 HP

FEATURES


Connected Drive with MMSThe same revolutionary connected drive with added MMS disconnect protection; control and support via a smartphone provides a simple, intuitive user experience that greatly enhances and expedites setup and support

Part NumberUL HP & kAIC

Disconnect200VAC 208VAC 230VAC 380–480VACHP FLA kAIC HP FLA kAIC HP FLA kAIC HP FLA kAIC

QLNK1-DISC003-DV-1.6 - - - - - - - - - 3/4 1.6 65 CMS-32HI-1.6QLNK1-DISC003-DV-2.5 1/2 2.5 100 1/2 2.4 100 1/2 2.2 100 1 2.1 65 CMS-32HI-2.5QLNK1-DISC005-DV-4 3/4 3.7 100 3/4 3.5 100 3/4 3.2 100 2 3.4 65 CMS-32HI-4QLNK1-DISC009-DV-6 1 4.8 100 1 4.6 100 1.5 6 100 3 4.8 65 CMS-32HI-8QLNK1-DISC009-DV-8 2 7.8 100 2 7.5 100 2 6.8 100 5 7.6 65 CMS-32HI-8QLNK1-DISC012-DV-10 2 7.8 100 2 7.5 100 3 9.6 100 5 7.6 65 CMS-32HI-10QLNK1-DISC017-DV-13 3 11 100 3 10.6 100 3 9.6 100 7.5 11 65 CMS-32HI-13QLNK1-DISC017-DV-17 3 11 100 3 10.6 100 5 15.2 100 10 14 30 CMS-32HI-17

QLNK1-DISC024-DV-22 5 17.5 100 5 16.7 100 7.5 22 100 15 21 30 CMS-32HI-22QLNK1-DISC028-DV-26 7.5 25.3 100 7.5 24.2 100 7.5 22 100 15 21 30 CMS-32HI-26QLNK1-DISC028-DV-32 7.5 25.3 100 7.5 24.2 100 10 28 100 20 27 30 CMS-32HI-32QLNK1-DISC038-DV-40 10 32.2 100 10 30.8 100 10 28 100 25 34 50 CMS-63HI-40QLNK1-DISC045-DV-40 10 32.2 100 10 30.8 100 10 28 100 30 40 50 CMS-63HI-40QLNK1-DISC056-DV-50 15 48.3 100 15 46.2 100 15 42 100 30 40 50 CMS-63HI-50QLNK1-DISC056-DV-63 - - - - - - 20 54 100 40 52 50 CMS-63HI-63

• Guided Start-UP• In-App Troubleshooting Solutions• Pre-Call Fault and Troubleshooting Reports• Over-the-air Firmware Updates• Monitoring via Bluetooth® Connection• Start-up Report Generation• iOS & Android Compatible• Save and Store Device Settings• Create Configuration Templates

Q-LINK COMPANION APP

30

Q-LINK WITH DISCONNECTDIMENSIONS

Q-LINK VFD H x W x DQLNK1-BYP003-DV-1.6

31.75” x 5.5” x 6.75”(806mm x 140mm x 171.45)

QLNK1-BYP003-DV-2.5

QLNK1-BYP005-DV-4

QLNK1-BYP009-DV-6

QLNK1-BYP009-DV-8

QLNK1-BYP012-DV-10

QLNK1-BYP017-DV-13

QLNK1-BYP017-DV-17

QLNK1-BYP024-DV-22

QLNK1-BYP028-DV-26

QLNK1-BYP028-DV-32

QLNK1-BYP038-DV-40

49.5” x 6.5” x 7.3”(1257mm x 165mm x 186mm)

QLNK1-BYP045-DV-40

QLNK1-BYP056-DV-50

QLNK1-BYP056-DV-63

31 3/4

6 3/4

5 1/2

8 9/16

6 1/27 5/16

9 1/16

49 1/2

31

ENGINEERED SOLUTIONS

Wide Range of Design Options• Door mounted controls, speed pot, HOA, and pilot lights• Input or output drive reactors• Electronic overload with full phase protection on bypassFully-Enclosed Drives for Any Environment• Any enclosure type and NEMA ratings (SS, fiberglass, watertight, etc.)• Dust-tight type 12 enclosures include ducting and ventilation for maximum coolingBackup With A Redundant Drive Package• Easy setup thanks to a 32-character LCD and simplified parameters • Maximum energy savings with space vector control • Versatile features for demanding applications and built in multi-motor control (up to four additional motors) • Torque boost and speed search features offer smooth motor starts

Franklin offers engineered solutions for the starter and VFD products to suit your specific application requirement. Modifications include a full range of enclosure options capable of withstanding almost any environment, complex multi-motor control, or simply ensuring the controls follow a specific sequence of operations. With engineered solutions, you can expect same-day quotes depending on application complexity and job requirements.

FEATURES

REDUNDANT DRIVE CONFIGURATION

32

OPTIMIZED LINE REACTORS

• Reduces input line distortion • Eliminates transient and overvoltage nuisance tripping• Provides excellent harmonic mitigation without adding capacitance• Improve true power factor • Helps to prevent VFD component damage

Three-Phase, 600 V ClassUL and CE Marked; Open Chassis and UL Type 1

FEATURES

Optimized Line Reactors (200~230 V)

HP 3% 5%Open Chassis UL Type 1 Enclosed Open Chassis UL Type 1 Enclosed

1/2 KDRA54L KDRULA54LE01 KDRA54H KDRULA54HE01 3/4 KDRA53L KDRULA53LE01 KDRA53H KDRULA53HE01

1 KDRA25L KDRULA25LE01 KDRA25H KDRULA25HE01 1.5 KDRA26L KDRULA26LE01 KDRA27H KDRULA27HE01 2 KDRA27L KDRULA27LE01 KDRA26H KDRULA26HE01 3 KDRA28L KDRULA28LE01 KDRA28H KDRULA28HE01 5 KDRB22L KDRULB22LE01 KDRB25H KDRULB25HE01

7.5 KDRB23L KDRULB23LE01 KDRB26H KDRULB26HE01 10 KDRD25L KDRULD25LE01 KDRD21H KDRULD21HE01 15 KDRD24L KDRULD24LE01 KDRD22H KDRULD22HE01 20 KDRD26L KDRULD26LE01 KDRC22H KDRULC22HE01 25 KDRC22L KDRULC22LE01 KDRF28H KDRULF28HE01 30 KDRF24L KDRULF24LE01 KDRF25H KDRULF25HE01 40 KDRF25L KDRULF25LE01 KDRF26H KDRULF26HE01

Optimized Line Reactors (380~480V)

HP 3% 5%Open Chassis UL Type 1 Enclosed Open Chassis UL Type 1 Enclosed

1/2 KDRA6L KDRULA6LE01 KDRA6H KDRULA6HE013/4 KDRA7L KDRULA7LE01 KDRA7H KDRULA7HE01

1 KDRA8L KDRULA8LE01 KDRA8H KDRULA8HE011.5 KDRA9L KDRULA9LE01 KDRA9H KDRULA9HE012 KDRA1L KDRULA1LE01 KDRA1H KDRULA1HE013 KDRA2L KDRULA2LE01 KDRA2H KDRULA2HE015 KDRA3L KDRULA3LE01 KDRA3H KDRULA3HE01

7.5 KDRA4L KDRULA4LE01 KDRA4H KDRULA4HE0110 KDRA5L KDRULA5LE01 KDRA5H KDRULA5HE0115 KDRB2L KDRULB2LE01 KDRB2H KDRULB2HE0120 KDRB1L KDRULB1LE01 KDRC3H KDRULC3HE0125 KDRD1L KDRULD1LE01 KDRC1H KDRULC1HE0130 KDRD2L KDRULD2LE01 KDRE2H KDRULE2HE0140 KDRC1L KDRULC1LE01 KDRF4H KDRULF4HE0150 KDRF2L KDRULF2LE01 KDRF1H KDRULF1HE0160 KDRF4L KDRULF4LE01 KDRF2H KDRULF2HE0175 KDRF3L KDRULF3LE01 KDRH2H KDRULH2HE01

100 KDRH3L KDRULH3LE01 KDRH1H KDRULH1HE01125 KDRH2L KDRULH2LE01 KDRG3H KDRULG3HE01150 KDRH1L KDRULH1LE01 KDRG1H KDRULG1HE01200 KDRG3L KDRULG3LE01 KDRJ1H KDRULJ1HE01250 KDRG1L KDRULG1LE01 KDRL1H KDRULL1HE01300 KDRG2L KDRULG2LE01 KDRL2H KDRULL2HE01350 KDRJ2L KDRULJ2LE01 KDRL3H KDRULL3HE01400 KDRJ1L KDRULJ1LE01 KDRL4H KDRULL4HE01

• Maximum current: 100 kA; Maximum energy: 3000 J • Unlimited number of surges• Response times to clamp: 1 mA test (5 ns); 10 kA (10 ns); 50 kA (25 ns)

SPECIFICATIONS


33

DRIVE OUTPUT REACTORS & FILTERS

Output Reactors• Protection for motor leads between 50–100 ft• Protects VFD output by dampening peak voltage overshoot• Extends motor life by reducing heat and audible noise • Helps prevent VFD instantaneous overcurrent tripsdV/dT Output Filters• Protection for motor leads exceeding 100 ft• Ensures smooth VFD sinusoidal output to motor• Extends motor life by reducing heat, audible noise, and insulation breakdown • Reduces “reflective wave” effect by limiting peak voltage and rise time• Helps prevent VFD instantaneous overcurrent trips

Three-Phase, 600 V ClassUL and CE Marked; UL Type 1 and 3R Available

FEATURES

Optimized dV/dT Output FilterHP Open Chassis UL Type 1 Enclosed 240V 480V

- 3/4 V1K2A00 V1K2A011/2 1-1.5 V1K3A00 V1K3A013/4 2 V1K4A00 V1K4A011-1.5 3 V1K6A00 V1K6A01

2 5 V1K8A00 V1K8A013 7.5 V1K12A00 V1K12A015 10 V1K16A00 V1K16A01- 10 V1K18A00 V1K18A01- 15 V1K21A00 V1K21A01

7.5 15 V1K25A00 V1K25A01- 20 V1K27A00 V1K27A0110 25 V1K35A00 V1K35A0115 30 V1K45A00 V1K45A0120 40 V1K55A00 V1K55A01

25-30 50 - 60 V1K80A00 V1K80A0140 75 V1K110A00 V1K110A01- 100 V1K130A00 V1K130A01- 125 V1K160A00 V1K160A01- 150 V1K200A00 V1K200A01- 200 V1K250A00 V1K250A01- 250 V1K305A00 V1K305A01- 300 V1K362A00 V1K362A01- 350 V1K420A00 V1K420A01- 400 V1K480A00 V1K480A01

Optimized Output ReactorsHP Open Chassis UL Type 1 Enclosed240V 480V

3/4 2 KDRA1P KDRULA1PE011 3 KDRA2P KDRULA2PE012 5 KDRA3P KDRULA3PE013 7.5 KDRA4P KDRULA4PE01- 10 KDRB1P KDRULB1PE015 15 KDRD1P KDRULD1PE01

7.5 20 KDRD2P KDRULD2PE0110 25 KDRD3P KDRULD3PE01- 30 KDRD4P KDRULD4PE0115 40 KDRC1P KDRULC1PE0120 50 KDRF1P KDRULF1PE0125 60 KDRF2P KDRULF2PE0130 75 KDRF3P KDRULF3PE0140 100 KDRH1P KDRULH1PE01- 125 KDRI1P KDRULI1PE01- 150 KDRI2P KDRULI2PE01- 200 KDRG1P KDRULG1PE01- 250 KDRJ1P KDRULJ1PE01- 300 KDRJ2P KDRULJ2PE01- 350 KDRL1P KDRULL1PE01- 400 KDRL2P KDRULL2PE01


34

GAUGE PRESSURE SENSORS

Accurate, Reliable, and Versatile• FCS pressure sensors are ideal for industrial and commercial applications where measurement and

performance are critical; these micro-machined sensors are compact in size and constructed of rugged materials designed to meet the highest standards of chemical compatibility

Engineered for Superior Accuracy and Performance • ±0.5% overall full scale at room temperature• ±1% overall full scale over -40 °C to 105 °C for 75–200 PSI• Includes repeatability, hysteresis, and linearity• Custom ASIC provides signal conditioning for calibration and temperature compensation• Optional electrical connectors available (Packard, Deutsch, Mini DIN, M12, Integral Harness)Solid Construction• Laser-welded stainless steel design for optimal media isolation• Withstands up to three times full scale burst pressure• Reverse voltage protected

0~500 PSIG ModelsStainless Steel Construction 36" Wire Leads, 1/4"-18 NPT

FEATURES

ORDERING & SIZING INFORMATIONPressure Range (PSIG) 0-5 VDC Output 4-20 mA Output

Part No. Part No.0-15 PG-15SB PG-15SC0-25 PG-25SB PG-25SC0-50 PG-50SB PG-50SC0-75 PG-75SB PG-75SC

0-100 PG-100SB PG-100SC0-250 PG-250SB PG-250SC0-300 PG-300SB PG-300SC0-500 PG-500SB PG-500SC

35

DIFFERENTIAL PRESSURE TRANSDUCERS

Intrinsic Flow Measurement Technology for High Accuracy• Intrinsic flow measurement results in optimal performance• No gravity effect allows mounting in any position• LCD display for easy setup and commissioning• Switch-selectable pressure ranges• Applications include static pressure measurement, variable air volume system control, and

monitoring filter statusSelectable Ranges, Outputs, and Stable Dry Media Operation• Zero-drift technology ensures precision measurement• LCD display for easy setup and commissioning• Auto zero pushbutton input and auto zero control contact for system accuracy• Applications include duct pressure monitoring and air-flow stations

Three-Phase, 600 V ClassUL and CE Marked; UL Type 1 and 3R Available

FEATURES

Differential Pressure Transducers (0"~25" WC)Pressure Range Enclosure Type Part No.

0~1"Open Frame PDP30-001

NEMA 4 PDP31-001NEMA 4 w/ Probe PDP32-001

0~2”Open Frame PDP30-002

NEMA 4 PDP31-002NEMA 4 w/ Probe PDP32-002

0~10"NEMA 4 PDP31-010

NEMA 4 w/ Probe PDP32-010

0~25"NEMA 4 PDP31-025

NEMA 4 w/ Probe PDP32-025

Power Supply 12-30 VDC/24 VAC, 30 mA maximum (13 VDC min. for 10 V full scale output)Output Type Dual, 4-20 mA & 0-5/10 VDC (3-wire)

Output Scaling

0-1" (Selectable 0.1, 0.5, 1.0) uni- or bi-directional0-2" (Selectable 0.5, 1, 2) uni- or bi-directional

0-10” (Selectable 2.5, 5, 10 WC)0-25” (Selectable 10, 15, 25 WC)

Calibrated Temperature Range32-122 °F (0-50 °C)50-140°F (10-60 °C)

Media Compatibility Dry, oil-free air, N2

Sensor TypeDigital CMOS intrinsic flow differential pressure

Integrated, micro machined silicon piezoresistive

SPECIFICATIONS

Position EffectsNone, position insensitive

Zero driftZero Point Accuracy 0.5 Pa

Span Accuracy 3% of readingZero Point Repeatability 0.1 Pa

Span Repeatability 0.5% of readingTemp Offset None (less than resolution)

Temp Span Shift < 0.5% of reading per 10°CAccuracy (Linearity, hysteresis, temperature) 2.5% full scale

Auto-zero input Pushbutton and contact closure input provided

PERFORMANCE


36

DRIVE INSTALLATION ABC’S

The maximum ambient temperature for a drive installation is either 40 °C (104 °F) or 50 °C (122 °F). Here are some recommendations to help keep your drive “cool”:1. Derating for temperature: If the drive is installed in an environment where the ambient temperature will be near or exceed 40 °C or 104 °F and the drive is rated for 40 °C or the

drive is in an enclosure and the ambient temperature will be over 90 °F, you will need to derate the drive to meet the temperature requirements. For the P-, S-, and H-Series drives, you can derate the drive 20% to increase the temperature rating by 20%. For example, a 50 hp P-Series drive that is normally rated for 40 °C, when derated by 20% by use with a 40 hp motor, can operate up to 50 °C or 122 °F.

2. Reduce the heat load on the drive: Mount the drive or drive panel away from direct sunlight. 3. Exhaust and Intake Clearance: Make sure the drive is mounted in a place where the intake and exhaust air is free from obstructions and the intake air is not near another heat

source such as transformers or heating elements. Never install one drive such that the exhaust from one blows into the intake of another.4. Mount the drive in a separate enclosure: A simple step that can save a lot of headaches is to mount the drive separately from other electrical equipment. Just a few extra

devices in an enclosure can add significant heat that can push the internal ambient temperature of the cabinet beyond what is acceptable for the drive.

A drive is a sensitive piece of power electronics that when installed properly will provide you with years of trouble-free operation. While our drives have many built-in protective features, if the installation or application is incorrect, failures due to improper protection or installation will not be covered under warranty. To avoid this unfortunate situation, we have developed the Drive Installation ABC’s. Know these basic ABC’s with every drive you purchase:• Ambient Temperature—of the installation• Bonding—make sure your grounding is correct• Clean Power and Air flow—for proper cooling• Correct Sizing—for the application

AMBIENT TEMPERATURE

Nothing is more important for a drive than proper grounding. Improper grounding can cause everything from unexplained shutdowns to erratic operation. The most problems with grounding are typically in remote locations (like an irrigation pump) or isolated installations such as cranes or roof tops for HVAC. There are three critical things to remember about grounding your drive:1. Size of the ground cable: The ground bonding cable must be the proper size to meet the impedance requirements as specified in the manual. A good practice is to use the

same size as your input power.2. Dedicated, direct cable: The grounding cable should be dedicated and as short as possible from the bonding point. Longer cable runs will require larger cable to meet the

impedance requirements. This is where following the recommendations above will serve you well. Under no circumstances should you use a mechanical connection such as conduit or electrical cabinets for your ground source.

3. Bonding to the source input: Ideally, the grounding and source input are electrically connected such as when there is an isolation transformer with a neutral-to-ground bonding point.

BONDING

Correct Sizing: How the drive performs is dependent upon sizing the drive properly for the application. Your load is either constant torque or variable torque. Most FCS drives are dual rated; the variable torque rating is always higher capacity than the constant torque rating. Here are some examples of variable and constant torque applications:

CORRECT SIZING

Constant Variable High InertiaConveyor Belt Fan Oil Pump JackMost Mixers Pump Centrifuge

Grinder Some Mixers Any FlywheelLathe Crane and Hoist

When sizing a drive, you also must consider the inertia of the load. High-inertia loads are hard to accelerate and decelerate. This resistance to speed change can cause the drive to trip out on DC overvoltage, as the inertia from the load reverses into the drive and causes the DC bus voltage to rise. When this happens, the drive will trip on an overvoltage fault. Resetting the fault and putting the drive back in operation in this situation will void your warranty if done repetitively. In all such cases, a dynamic braking unit with a dynamic breaking resistor should be used. Dynamic braking units are standard on many of our small drives and are optional on all of our larger drives.Correct Settings: To protect the drive and to insure proper operation, follow the quick start guide which includes settings for most applications. Clean Air: A drive that becomes coated with dust or debris cannot cool itself properly and will lead to premature failure of the drive. Make sure the drive has clean, dry air for cooling. If it is installed in an enclosure, make sure to replace or properly clean the air filters once a month to make sure the drive runs at peak performance.

37

Clean Power: The drive will need to be protected from input power problems and load related power issues (mainly due to long cable runs or bad utility power). There are unique issues regarding both input power and output power protection:1. Input power surge protection or lightning arrestor: Semiconductors on the front end of any drive have a very limited ability to withstand high voltage surges or spikes. While

there is built in protection in the drive, it is preferable to have surge protection installed at the drive input source (the closer to the utility input the better). This way, any type of surge or spike is eliminated before it gets to the drive. See the drive accessories page for recommended solutions. If your drive is going into a commercial building, often this type of protection has already been installed for other sensitive equipment such as computer servers or UPS equipment.

2. Input line reactor: As a rule of thumb, an input line reactor may be required when the drive is installed directly to the utility source and the utility KVA rating is 10 times higher than that of the drive rating. In more specific terms, if the source impedance is lower than 2.5%, a line reactor is required. When installed, an input line reactor adds impedance between the source and the drive. This has two benefits: First, it helps to filter the drive harmonics from the rest of the installation and in turn protects the drive from line noise and transients. Secondly, line reactor’s additional impedance reduces the voltage stress on the input power circuits caused by the drive operation.

3. Output power protection: In some cases, you may need an output line reactor to protect the drive and motor from output related voltage spikes. Some applications that require this type of protection include:

• Down-well pump motors• Large motors above 100 hp• Motors with leads longer than 35’ or SO cords• Older motors or motors that are wound without “inverter duty” insulation

If you have a motor load that meets any of these conditions, please contact FCS Customer Service for recommendations. There are no universal rules that can be applied with respect to output line reactors, despite what you may have heard. In any application, the requirement for a line reactor is simply a function of physics with the motor winding, the switching voltage, and power cabling. Every switch on or off from the output of the inverter transistor will cause a voltage overshoot that may be enough to exceed the insulation breakdown of the motor windings, exceed the transistor breakdown voltage of the inverter, or both. FCS Customer Services is knowledgeable with most applications, and can provide you with the correct recommendation for your specific situation.

DRIVE INSTALLATION ABC’SCORRECT SIZING (CONT.)

38

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