comos industry solutions - siemens · comos industry solutions (cis) is a market leader in...

Copyright © Siemens AG 2012. All rights reserved

SPACe 2012Siemens Process Automation Conference

Comos Industry SolutionsDelivering Customer Value from Integrated Engineering to Integrated Operations

COMOS Plant Engineering SoftwareCopyright © Siemens AG 2012. All rights reserved

Comos Industry Solutions

Organization

Excellence

Challenges

Comos Industry Solutions Answer

Customer Success

Summary

Industry SectorCopyright © Siemens AG 2012. All rights reserved

Four Sectors cover the global trends –New organization of Siemens AG effective October 2011

1) IPO planned

Industry

Energy

Health-care

Infra-structure & Cities

Imaging & Therapy Clinical Products Diagnostics Customer Solutions

Industry Automation Drive Technologies Customer Services

Fossil PowerGeneration

RenewableEnergy Power Transmission Oil & Gas Energy Service

Rail Systems Mobility and Logistics

Low and Medium Voltage Smart Grid Building

Technologies Osram 1)

Industry SectorCopyright © Siemens AG 2012. All rights reserved

Industry Automation supporting customers from product design to production and beyond

Product Design and Engineering Production Engineering and Automation

Industry Software

Manufacturing Automation Process Automation

PLSiemens PLM SoftwareGrindstaff (CEO)Affuso (Chairman)

ASIndustrialAutomation SystemsEberle (CEO)

CEControl Components andSystems EngineeringKaul (CEO)

SCSensors andCommunicationKumpfmüller (CEO)

WTSiemens Water TechnologiesDr. Löffler (CEO)

COMOS Plant Engineering SoftwareCopyright © Siemens AG 2012. All rights reservedCopyright © Siemens AG 2012. All rights reserved

Comos Industry Solutions stands for comprehensive software solutions for increasing productivity and delivering innovation in Process Industries

With COMOS product experts all over the world, COMOS Industry Solutions (CIS) is a market leader in Integrated Plant Management Software

SupportProject Management & Consulting

Software Solutions

From Engineering to Operations

>>

>>

Custom-tailored solution concepts

Training>>

Training courses to gain knowledge

Support during all project stages

>>



Organization

Excellence

Challenges


Customer Success

Summary


COMOS – the lasting and strong product brand now and in the future!


COMOS brand formula for Excellence (E = i3)Value Proposition

We provide integrated solutions; proven to perform within the most demanding of industry scenarios

Integration

The most robust interoperability platform of any vendor in the Plant Engineering domain

Interoperability

Offering unique industry focused solutions, across the entire asset lifecycle powered by an object oriented extensible data platform…

Innovation


Using COMOS to empower and grow business

We deliver strategic business goals to our customers

Revolutionize Plant Management processes

Close the gap between Engineering andOperationsInnovation through Interoperability

Develop and run projects on one common data platform

Customer requirements

Engineering process optimization

Reduction of process lead times

Realization of an efficient asset management strategy

Shorter development cycles for new products and processes


In Fact: COMOS is the technology leader for integrated software solutions in Process Industries

COMOS Platform

Object-oriented enterprise wide consistent data management

>>

COMOS Process>>

Process solutions forFEED, Detail Design and Commissioning

COMOS Operations>>

Plant Asset LifecycleInformation platform for

operate & maintainphase

COMOS Automation>>

Integrated solutionsfor design & planning

of EI&C disciplines

Process Design

Basic Engineering

DetailEngineering Commissioning Operations Modernization



Organization

Excellence

Challenges


Customer Success

Summary


Complexity: today's biggest challenge

Overload… the amount of digital information increases tenfold every 5 years


Focusing on complexity: The main innovation paradigms of COMOS

Centralization of data

Harmonization of processes

Reduced numbers of applications

Consolidation of systems

Centralization of data


New challenges need innovative answers

Sustainability

Regulations New Standards ResourcesHealth, Safety & Environment

Globalization

Emergingmarkets In-Country Content IP ProtectionDistribution

Project Execution

Schedule Compression

Profits Competition InnovationTechnology

Complexity

Supply Chain Engagement Standardization Project ScaleVirtualization



Organization

Excellence

Challenges

Comos Industry Solution Answer

Customer Success

Summary


New challenges need innovative answersCOMOS Industry Solution answer

COMOS Industry Solution answer

Sustainability

Globalization

Complexity

Schedule Compression

Key Issues Customer Challenges

Growing number of strict legal regulations concerning safety and environmental protection standards

Decentralized, worldwide production facilities require central monitoring and control Decisions have to be made + communicated fast

Increasing international competition demands improvements in both productivity and qualityCost and time pressure renders the parallelization of various workflows indispensable

The amount of digital information increases tenfold every 5 years Data complexity is today´s biggest challenge

Software capabilities to ensure safe plant management according to international guidelines and regulations

Integrated solutions that offer concurrent plant engineering & asset management in a globally distributed environment

Innovative technologies to improve project execution efficiency for seamless handover from engineering to operations

Holistic plant asset lifecycle data consolidated within a single environment to ensure effective and optimum management


Highlights COMOS 10.0

Highlights

Function

Automation Interface- Visualization of PCS7 hierarchy in COMOS- Import and Export of Hardware, Plant hierarchy incl. Consistency check- Redundant CPU systems

Rapid Engineering- Template based Engineering

Template based creation of Loop Diagrams, Functional Diagrams, PCS7 Mapping and Pipe specifications

- Reuse of Engineering data- Inspection, Maintenance and Shut Down Planning based on Engineering Data

Detailed Resource and Maintenance Planning

Enhanced Performance- upgrade of COMOS platform to .NET-technology- new technologies to manage data faster


COMOS 10.0 and PCS7

Strategy

Goals


Only an integrated view of all levels of production shortens the time to market!

Process Serial

Time

ProductProcessMechanicsElectrotechnicsAutomation

Level

Engineering Yesterday

Serial, shortened bytools Parallel

Further optimization through customized tools is

largely exhausted

Time Time

Engineering Goal COMOS

Integration of Planning and Automation Engineering allows a Parallel Planning Process …


Parallel

Time

COMOS

I&C Design

Piping 3-DDesign

P&ID Instrumenta-tion

• Installation• Commissioning• SOP

DocumentMgmt.

DCSConfiguration

Function-oriented

engineering model

Commissioning planning:

Plant and process planning:

… Saves Valuable Time, and Is Based on a New Engineering Workflow


Integrated Engineering with COMOS and SIMATIC PCS 7

SIMATIC PCS 7

COMOS

PlantModernization

Prod

uct D

esig

n

Installation &Commissioning

Detail Engineering

PlantDesign

Operation &Maintenance

Basic Engineering

Process flow chart

Ready for Bid

Ready for Construction

Operationalplant

Continuous information flow from product designto production based on an integrated tool chain.


Integrated Engineering with COMOS and SIMATIC PCS 7 Today‘s Situation Using a Motor as an Example

P&ID

3-D model

Circuit diagram

PCS 7 Software Configuration

PCS 7 Hardware ConfigurationSingle-pole representation

COMOS SIMATIC PCS 7Object,

e.g. motor

In the first phase, configurations and structures are transferred as objects between COMOS and SIMATIC PCS 7


Integrated Engineering with COMOS and SIMATIC PCS 7Planned Integration Phases

Transfer of hardware configurationTransfer of plant structureType-based generation of individual control level

Extended with visualization and library componentsExtended to include control logic at the individual control levelType-based generation of sequential controls

Complete integration of traditional I&C technology and automation, including operation and maintenanceInterlinking with higher quality software applications (MES/ERP)

Object,e.g., motor

Phase 3

Phase 2

Phase 1

IncreasingIntegration

The integration of plant- and automation engineering will take place in phases until I&C and automation are completely integrated.


COMOS 10.0 with PCS7features

Import library (PCS7 library objects)

Create template

Generate automation tree

Export to PCS7 AI

Generate and export hierarchy and instances

Generate and export hardware

Bulk processing

Handling of redundant CPU-systems in PCS7

Create variances in PCS7, e.g. motor input and output can now be split and handled separately



Organization

Excellence

Challenges

Siemens Answer

Customer Success

Summary


Our most treasured asset – the trust of our customers

… while enabling integrated plant management

“Wacker’s engineering tool philosophy is characterized by central data maintenance and decentralized usage by our suppliers. Since the introduction of the COMOS integrated engineering solution, this concept has been optimally supported.” (Klaus Kraml, Head of CAx Technical Departm.)

“Innovation is our lifeblood at P&G. I believe Siemens’ robust PLM and Lifecycle Engineering software has helped us secure an engineering competitive advantage to help deliver meaningful innovation to our consumers,” (Irv Kieback, director of engineering in P&G’s Household Care Business Unit)

“We have been using COMOS since 2006 and already had major benefits. Since then not only our engineering time has decreased, but it has also gotten more consistent. Due to COMOS we are having great results in our projects.” (Leonardo L.F. Santos, Project Automation Coordinator)

Wacker Chemie AG Procter & Gamble Petrobras PetróleoBrasileiro S.A.

Optimum data managementOptimum data management Increased efficiencyIncreased efficiencyMaximum innovationMaximum innovation


Dr. Thomas TauchnitzAbout the Benefits of Integrated Engineering in the Software

“I even go so far as to say that 20 percent is an understatement for the area of functional planning and automation software creation because much of it is still very much “handmade.”

Reduced project timeSimplified qualification Standard system documentationLearning organization

“All in all, these advantages are much more decisive than the mentioned 20 percent engineering expense that I save in the software area.”

Dr. Thomas Tauchnitz, Engineering Manager for the Technology Process Group of Sanofi-Aventis Deutschland in Frankfurt

Source: Process News, 02/2010



Organization

Excellence

Challenges

Siemens Answer

Customer Success

Summary


We support your business

Your ChallengesSustainability

Globalization

Time to market

Complexity

Our OfferIntegrated engineering

Integrated operations

Data consistency

Open system architecture

Global data center

The ValueHigher plant safety & availability

Efficient data management

Standardized workflows

Integration of all disciplines and processes

Global collaboration

The DifferenceHolistic integrated plant management

Global standardization

Genuine interoperability

Continuous innovation


Thank you for yourattention!



For more information about COMOS please refer to:

Michael WeintkeAS CISPlant Engineering Software

349 Business Point, 8th FloorWestern Express HighwayAndheri (E) Mumbai 400 069India

tel: +91 (022) 61408000www.siemens.co.in/comos


comos industry solutions - siemens · comos industry solutions (cis) is a market leader in...

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