compact industrial non-display computers installation ......compact industrial non-display computers...
TRANSCRIPT
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Installation Instructions
Compact Industrial Non-display ComputersCatalog Numbers 6155R-NSXP, 6155R-NPXP, 6155R-NPXPDC, 6155F-NPXP, 6155F-NPWE, 6155F-NPXPDC, 6155F-NPWEDC
Topic Page
Important User Information 2
Precautions 3
Computer Options 4
Operating Systems 4
Parts List 5
Hardware Features 6
Install the Computer 8
Connect Peripherals 12
Apply Power 13
Connect to a Network 15
Real-time Clock (RTC) Battery 16
Ship or Transport the Computer 17
Specifications 17
Additional Resources 19
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2 Compact Industrial Non-display Computers
Important User Information
Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Rockwell Automation Publication 6155R-IN002E-EN-P - July 2013
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Compact Industrial Non-display Computers 3
PrecautionsRead and follow these precautions for use.
Environment and Enclosure Information
European Union Directive ComplianceThis product meets the European Union Directive requirements when installed within the European Union or EEA regions and have the CE mark. A copy of the declaration of the conformity is available at http://www.rockwellautomation.com/rockwellautomation/certification/overview.page.
ATTENTION: This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 m (6561 ft) without derating.
This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.
This equipment is supplied as open type equipment. UL recognized equipment must be mounted within an enclosure that is suitably designed for those specific environmental conditions that are present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The interior of the enclosure must be accessible only by the use of a tool. UL listed equipment need not be mounted inside another enclosure. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.
In addition to this publication, see the following:
• Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1, for additional installation requirements
• NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure
ATTENTION: This equipment is intended to operate in an industrial or control room environment, which uses some form of power isolation from the public low-voltage mains. Some computer configurations may not comply with the EN 61000-3-2 Harmonic Emissions standard as specified by the EMC Directive of the European Union. Obtain permission from the local power authority before connecting any computer configuration that draws more than 75 W of AC power directly from the public mains.
To comply with EN 55024 and EN 61000-6-2, the Ethernet port LAN cable must be less than 30 m (98.42 ft), used only indoors, and not exit the building at any point. All other I/O cables must be less than 3 m (9.84 ft) and used only indoors.
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4 Compact Industrial Non-display Computers
Computer OptionsThis table summarizes the computer options available for the 200R compact non-display industrial computers.
Operating SystemsThe computers are shipped with one of these Microsoft-licensed operating systems:
• Windows XP Professional, Service Pack 3• Windows Embedded Standard 2009
No Windows XP operating system updates have been applied to the factory image beyond the service packs. All available Windows Embedded Standard 2009 operating system updates have been applied as of September 2009.
For computers with Windows XP, the I386 source directory for Microsoft Windows is on the system drive of your computer off the root directory, C:\I386. This allows for easy removal and addition of Windows components.
Computers with rotating hard-disk drives include a recovery partition on the system drive containing the original factory image. You can use the supplied Computer System Cloning CD to restore the operating system from the recovery partition and create a new recovery image. Refer to the Cloning Utility technical data, publication 6000-TD002, for instructions.
Computers with Windows Embedded Standard 2009 include a utility for configuring the Enhanced Write Filter (EWF) and Hibernate Once, Restore Many (HORM) features. Refer to the EWF/HORM Configuration Utility technical data, publication 6000-TD003, for instructions.
To obtain the original factory image on bootable external-recovery media, contact your local technical support center.
Cat. No. Series Package Storage Windows Operating System
6155R-NSXP E Standard Hard-disk drive XP Professional. Service Pack 3
6155R-NPXP Performance
6155R-NPXPDC(1)
(1) Models with a catalog number ending in DC operate from DC power.
6155F-NPXP Solid-state drive
6155F-NPXPDC(1)
6155F-NPWE Embedded Standard 2009
6155F-NPWEDC(1)
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Compact Industrial Non-display Computers 5
Parts ListThe computers are shipped with these items:
• Mounting hardware• AC power cord for AC power models• Ground bus strip, pre-installed for DC power models• Installation instructions• Production test report• Industrial Computer System Cloning Utility CD (red CD)
Rockwell Automation Publication 6155R-IN002E-EN-P - July 2013
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6 Compact Industrial Non-display Computers
Hardware FeaturesThe illustration shows the hardware features of the 200R compact non-display computer. The performance computer model is shown.
Item Icon Component Item Icon Component
1 Serial COM port 2(1)
(1) Standard models have one serial COM port and Performance models have two serial COM ports.
10 Functional ground screw
2 VGA port 11 HDD or SSD
3 PS/2 mouse port 12 CompactFlash Type II card slot
4 HDD or SSD indicator 13 PS/2 keyboard port
5 Power indicator 14 USB ports, 4
6 Audio line-out jack 15 Ethernet port 2(3) (RJ45)
(3) Standard models have one Ethernet port and Performance models have two Ethernet ports.
7 Power switch 16 Serial COM port 1(1)
8 Power input, DC(2)
(2) Model dependent; see page 4 for further details.
17 Ethernet port 1(3) (RJ45)
9 Power input, AC
7642153
111214151613
10
9
8
17
Rockwell Automation Publication 6155R-IN002E-EN-P - July 2013
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Compact Industrial Non-display Computers 7
Required ToolsThese tools are required for computer installation:
• #2 Phillips screwdriver• Drill motor and drill bit• Antistatic wrist strap (recommended)
Mounting ClearancesReview the computer dimensions to make sure you allow adequate clearance around the computer for ventilation and cable connections.
When mounted in an enclosure or high temperature area, the ambient temperature around the computer must not exceed the operating temperature range.
Use this clearance For
25 mm (1 in.) Sides of computer
51 mm (2 in.) Top of computer
13 mm (0.5 in.) (1)
(1) This clearance is not required when provided mounting hardware is used.
Bottom of computer
None Rear of computer
Adequate clearance for any cables used that extend beyond the handle. Front of computer
Rockwell Automation Publication 6155R-IN002E-EN-P - July 2013
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8 Compact Industrial Non-display Computers
Install the ComputerThe computers support various mounting options:
• Wall mount• DIN rail mount• VESA mount
A bracket with mounting screws is provided for each mounting option.
Mount the Computer on a WallYou can mount the computer on a wall by using a mounting bracket. See page 11 for the wall-mount bracket dimensions.
1. Drill and tap four M4 holes in the wall, a minimum of 5 mm, that correspond to the holes in the mounting bracket.
2. Attach the mounting bracket to the bottom or back of the computer (1).
3. Secure the mounting bracket with the provided M4 x 8 mm panhead screws (2).
Torque the screws to 0.686 N•m (6.072 lb•in).
4. Position the computer against the wall, aligning the holes in the mounting bracket with the holes in the wall (3).
TIP Support the computer with a shelf or other means to make installation at the appropriate height easier.
Mounting Bracket on the Back
Mounting Bracket on the Bottom
Rockwell Automation Publication 6155R-IN002E-EN-P - July 2013
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Compact Industrial Non-display Computers 9
5. Insert the remaining M4 panhead screws through the mounting bracket into the wall and tighten (4).
Mount the Computer on a DIN RailYou can mount the computer on a DIN rail. The DIN-rail bracket mounts to the back of the computer. See page 11 for the DIN-rail bracket dimensions.
1. Attach the DIN-rail bracket to the back of the computer (1).
2. Secure the DIN-rail bracket by using four, M4 x 5 mm panhead screws; torque to 0.686 N•m (6.072 lb•in) (2).
IMPORTANT Do not mount the computer on a DIN rail in high shock and vibration environments.
Mounting Bracket on the Back
Mounting Bracket on the Bottom
Rockwell Automation Publication 6155R-IN002E-EN-P - July 2013
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10 Compact Industrial Non-display Computers
3. Attach and secure the DIN rail to the installation surface (3).
4. Mount the computer on a DIN rail.a. Insert the upper lip of the DIN-rail bracket into the top edge of the DIN rail.a. Press the computer firmly against the lower edge of the DIN rail (4).
5. Secure the installation by tightening the fastener on the DIN-rail bracket and torque to 1.18 N•m (10.42 lb•in) (5).
VESA Mount the ComputerYou can mount the computer to any Allen-Bradley industrial monitor or other surface by using the provided VESA mounting bracket. This bracket is compliant with the VESA 100 x 100 mm mounting hole pattern. See page 11 for the VESA mounting bracket dimensions.
1. Attach the VESA mounting bracket to the installation surface (1).
2. Secure the VESA mounting bracket with the four M4 x 8 mm flathead screws (2).
3. Place the computer on the VESA mounting bracket (3).
4. Secure the installation with four M4 x 8 mm screws (4).
Torque the screws to 0.686 N•m (6.072 lb•in).
TIP If you are using an existing DIN rail, skip step 3.
IMPORTANT If you are VESA mounting to the back of the monitor, the computer I/O panel must be facing down, and the monitor must be mounted vertically and not at an angle.
Rockwell Automation Publication 6155R-IN002E-EN-P - July 2013
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Compact Industrial Non-display Computers 11
Figure 1 - Mounting Bracket Dimensions
172 (6.77)212 (8.346) 6 (0.236)
114.6 (4.512)
46 (1.811)
64 (2.52)
92 (3.622)
11.3(0.444)
140 (5.511)150 (5.90)
192 (7.56)
86 (3.385)
49 (1.929)
46 (1.811)
92 (3.622)
114 (4.488)
80 (3.149)140 (5.511)
172 (6.771)
8.5 (0.334)16 (0.629)
14 (0.55)22 (0.866)
100 (3.94)
156 (6.14)
100 (3.94)176.4 (6.945)
84 (3.318)
35.85 (1.41)
2 (0.079)
DIN-rail Mounting Bracket
VESA Mounting Bracket
Wall Mounting Bracket All dimensions are in mm (in.)
Rockwell Automation Publication 6155R-IN002E-EN-P - July 2013
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12 Compact Industrial Non-display Computers
Computer DimensionsComputer dimensions for the computer are given in mm (in).
Connect PeripheralsConnect the required peripherals such as the keyboard, mouse, and monitor to the corresponding I/O ports on the computer. Refer to Hardware Features on page 6 for required connections.
158 (6.22)
115 (4.51)
158 (6.22)172 (6.77)
Top View
Front View Side View
Rockwell Automation Publication 6155R-IN002E-EN-P - July 2013
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Compact Industrial Non-display Computers 13
Apply PowerThe computer connects to either a 100…240V AC or 9…36V DC power source, depending on the model.
We recommend that the computer circuit have its own disconnect. Use an uninterruptible power source (UPS) to protect against unexpected power failure or power surges.
Always shut down the operating system before removing power to minimize performance degradation and operating system failures.
Remove the AC retention clip, if necessary, before installing the computer in a panel cutout. Reattach the clip after installing the computer.
Connect AC PowerA grounded 3-prong IEC320 power cord provides power to a computer with an AC power input. The power supply input accepts 100…240V AC and is autoranging.
1. Connect the power cord to the AC power input (1).
2. Secure it in place with the retention clip (2).
Operate the computer in an industrial or control room environment, which uses some form of power isolation from the public low-voltage mains.
SHOCK HAZARD: Connect the AC power cord or the DC ground connection to a power source with an earth ground to prevent electrical shock. Failure to follow this warning could result in electrical shock.
TIP If using an alternate IEC320 cord, make sure the female end of the cord is sized appropriately for the retention clip.
Rockwell Automation Publication 6155R-IN002E-EN-P - July 2013
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14 Compact Industrial Non-display Computers
Connect DC PowerComputers with a catalog number ending in DC have a DC input terminal block for connecting to a 9…36V DC power source.
The DC power option supports operation from either a Safety Extra Low Voltage (SELV) or Protective Extra Low Voltage (PELV) power source. A pre-installed ground bus strip connects the DC common and functional ground terminals together. This is to support SELV cases where the end user requires grounding at the computer.
Follow these steps to connect the computer to a DC power source.
1. Turn off the main power switch or breaker.
2. Secure the DC power wires to the terminal block screws.
3. Secure the DC ground wire to the GND terminal screw.
4. Apply 9…36V DC power to the computer.
ATTENTION: Use a Class 2 Safety Extra Low Voltage (SELV) isolated and ungrounded power supply as input power to the computer. This power source provides protection so that under normal and single fault conditions, the voltage between the conductors and functional earth/protective earth does not exceed a safe value.
9…36V DC
+VPre-installed Bus Strip
-V
GND
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Compact Industrial Non-display Computers 15
Functional Ground ScrewYou are not required to use the functional ground screw for safety and regulatory compliance. However, if you want a supplemental ground, use the functional ground screw below the power input.
Connect to a NetworkThe computers have one or two Gigabit LAN ports, depending on the model. The computer connects to the Ethernet network by using twisted-pair Ethernet cabling with RJ45 connectors.
IMPORTANT To prevent performance degradation of Ethernet communication, do not subject the computer or cables to extreme radiation or conducted high-frequency noise.
Proper cable routing and power conditioning is required for reliable Ethernet communication in industrial environments. We recommend that you route all Ethernet cabling through dedicated metal conduits. Installing ferrite bead filters at the cable ends can also improve reliability.
Rockwell Automation Publication 6155R-IN002E-EN-P - July 2013
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16 Compact Industrial Non-display Computers
Real-time Clock (RTC) BatteryThis computer contains a lithium battery that must be replaced during the life of the computer.
The computers use nonvolatile memory that require a battery to retain system information when power is removed. The RTC battery is on the computer’s CPU board.
The battery life depends on the amount of time the computer is powered on.
If your computer does not display the correct time and date, replace the battery.
ATTENTION: A risk of fire and chemical burn exists if the battery is not handled properly:
• Do not disassemble, crush, puncture, or short external contacts• Do not expose the battery to temperatures higher than 60 °C (140 °F). • Do not dispose of a used battery in water or fire.For safety information on handling lithium batteries, see Guidelines for Handling Lithium Batteries, publication AG-5.4.
WARNING: To prevent voiding your product warranty, use only Allen-Bradley approved replacement parts and accessories.
IMPORTANT Replacing the battery results in all BIOS settings returning to their default settings. BIOS settings other than default must be reconfigured after replacing the battery.
This product contains a hermetically-sealed lithium battery that may need to be replaced during the life of the product.
At the end of its life, the battery contained in this product should be collected separately from any unsorted municipal waste.
On Time(hrs/wk)
Expected Battery Life (yrs)
0 4
40 5.5
80 7
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Compact Industrial Non-display Computers 17
Ship or Transport the ComputerIf you need to ship the computer via common carrier or otherwise transport it to another location, you must first uninstall the computer and place it in its original packing material.
SpecificationsMechanical
Electrical
ATTENTION: Do not ship or transport the computer when it is installed in a machine, panel, or rack. Doing so can cause damage to the computer. You must uninstall the computer and place it in its original packing material before shipping. Rockwell Automation is not responsible for damage incurred to a computer that is shipped or transported while installed in a machine, panel, or rack.
Attribute6155R-NSXP, 6155R-NPXP, 6155R-NPXPDC, 6155F-NPXP, 6155F-NPWE, 6155F-NPXPDC, 6155F-NPWEDC
Weight, approx 5 kg (11 lb)
Dimensions (HxWxD), approx 115 x 172 x 158 mm (4.51 x 6.77 x 6.22 in.),excluding handle and connector
Attribute6155R-NSXP, 6155R-NPXP, 6155R-NPXPDC, 6155F-NPXP, 6155F-NPWE, 6155F-NPXPDC, 6155F-NPWEDC
Input voltage, AC 100…240V, autoranging
Line frequency 47…63 Hz
Power consumption, AC 35 W (0.64 A @ 100V rms, 0.37 @ 240V rms)64VA @ 100, 88.8VA @ 240V
Input voltage, DC 9…36V, autoranging
Power consumption, DC 35 W (3.89 A @ 9V, 0.97 A @ 36V)
Rockwell Automation Publication 6155R-IN002E-EN-P - July 2013
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18 Compact Industrial Non-display Computers
Environmental
Certifications
Attribute6155R-NSXP, 6155R-NPXP, 6155R-NPXPDC, 6155F-NPXP, 6155F-NPWE, 6155F-NPXPDC, 6155F-NPWEDC
Temperature, operating 0…55 °C (32…131 °F)
Temperature, nonoperating -20…60 °C (-4…140 °F)
Relative humidity 10…90% noncondensing
Shock, operating(1)
(1) Applies to wall-mounted computers only.
15 g (1/2 sine, 11 ms)
Shock, nonoperating(1) 30 g (1/2 sine, 11 ms)
Vibration, operating(1)6155R6155F
0.006 in. p-p, (10…57 Hz); 1 g peak, (57…640 Hz)0.012 in. p-p, (10…57 Hz); 2 g peak, (57…640 Hz)
Vibration, nonoperating(1) 0.012 in. p-p, (10…57 Hz); 2 g peak, (57…640 Hz)
Attribute(1)
(1) See http://www.rockwellautomation.com/rockwellautomation/certification/overview.page for declarations of conformity, certificates, and other certification details.
6155R-NSXP, 6155R-NPXP, 6155R-NPXPDC, 6155F-NPXP, 6155F-NPWE, 6155F-NPXPDC, 6155F-NPWEDC
c-UL-us UL/c-UL Listed per UL 60950-1 and CSA C22.2 No. 60950-1-03
CE Marked for all applicable directivesEMC 2004/108/ECLVD 2006/95/EC
RoHS European RoHSChina RoHSTurkey RoHS (EEE Yönetmeliğine Uygundur. In Conformity with the EEE Regulation)
C-Tick Australian Radiocommunications Act, compliant with:AS/NZS CISPR 11; Industrial Emissions
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Compact Industrial Non-display Computers 19
Additional ResourcesFor additional information on compact non-display computers, refer to the following publications.
You can view or download publications at http://www.rockwellautomation.com/literature. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.
Resource Description
Industrial Non-display Computer User Manual, publication 6155R-UM002
Gives an overview of the system and provides procedures to install the computer, set up computer connections, operate the computer, and troubleshoot the computer.
Cloning Utility Technical Data, publication 6000-TD002
Provides information on how to create and restore a backup image of your computer’s hard drive.
Diagnostic Utility for Industrial Computers, publication 6000-TG001
Provides information on how to diagnose hardware issues with industrial computers.
EWF and HORM Configuration Utility Technical Data, publication 6000-TD003
Provides information on how to configure Enhanced Write Filter (EFW) and Hibernate Once, Restore Many (HORM) features for computers with the Windows Embedded Standard 2009 operating system.
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Rockwell Automation SupportRockwell Automation provides technical information on the Web to assist you in using its products. At http://www.rockwellautomation.com/support, you can find technical manuals, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools. You can also visit our Knowledgebase at http://www.rockwellautomation.com/knowledgebase for FAQs, technical information, support chat and forums, software updates, and to sign up for product notification updates.
For an additional level of technical phone support for installation, configuration and troubleshooting, we offer TechConnectSM support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://www.rockwellautomation.com/support/.
Installation AssistanceIf you experience a problem within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your product up and running.
New Product Satisfaction ReturnRockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.
Documentation Feedback Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU002, available at http://www.rockwellautomation.com/literature/.
United States or Canada 1.440.646.3434
Outside United States or Canada
Use the Worldwide Locator at http://www.rockwellautomation.com/rockwellautomation/support/overview.page,or contact your local Rockwell Automation representative.
United States Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor to complete the return process.
Outside United States Please contact your local Rockwell Automation representative for the return procedure.
Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
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Compact Industrial Non-display ComputersImportant User InformationPrecautionsEnvironment and Enclosure InformationEuropean Union Directive Compliance
Computer OptionsOperating SystemsParts ListHardware FeaturesRequired ToolsMounting ClearancesInstall the ComputerMount the Computer on a WallMount the Computer on a DIN RailVESA Mount the Computer
Computer DimensionsConnect PeripheralsApply PowerConnect AC PowerConnect DC PowerFunctional Ground Screw
Connect to a NetworkReal-time Clock (RTC) BatteryShip or Transport the ComputerSpecificationsAdditional ResourcesBack Cover/Rockwell Support
Introduction_Category Types
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards. It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printing.Find your publication type in the first section below. Use the assigned Printing Category information to determine the standard print specifications for that document type. The Printing Categories are defined below the Publication Type section. Note there may be slightly different print specifications for the categories, depending on the region (EMEA or Americas).For more information on Global Sales and Marketing Printing Standards, see publication RA-CO004 in DocMan.
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Publication TypeOff Set Print Category Spec. (See table below)JIT Spec. (See table below)DescriptionOrder Min **Order Max **Life Cycle Usage / Release Option
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UMB2 Primary, B4D6User Manual B/W15Post / External
WDB3D5Wiring Diagrams / Dwgs15Post / Internal
WPB3 Primary, B5D5White Paper550Presale / External
** Minimum order quantities on all JIT items are based on the publication length. **
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale / MarketingAll paper in this category is White Brightness, 90% or better. Opacity 90% or better
CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements
A14 color170 gsm 2pp100# gloss cover, 100# gloss text
A24 color170 gsm , folded, 4pp100# gloss cover, 80# gloss text
A34 colorCover 170 gsm with Body 120 gsm, > 4pp80# gloss cover, 80# gloss text
A42 color170gsm Silk – 120gsm Silk80# gloss cover, 80# gloss text
A52 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text
A61 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50# matte sheet text
A84 color coverCategory being deleted50# matte sheet text, self cover
2 color text
Selection Guide
A92 color100gsm bond50# matte sheet text, self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale / Technical Communication
CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50# matte sheet text
B21 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text
B31 color100gsm bond50# matte sheet text, self cover
B42 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text
B52 color100gsm bond50# matte sheet text, self cover
Catalogs
CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45# Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32#-33# Coated Sheet
JIT / PODAll paper in this category is White Brightness, 82% or better. Opacity 88% or better
CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements
D14 color170gsm white silk80# gloss cover, coated 2 sides
D24 color120gsm white silk80# gloss text, coated 2 sides, self cover
D34 colorCover 170gsm with Body 120gsm80# gloss cover, 80# gloss text coated 2 sides
D41 color160gsm tab90# index
D51 color80gsm bond20# bond, self cover
D61 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond
D72 color160gsm tab90# index
D82 color80gsm bond20# bond, self cover
D92 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond
D10Combination: 4 color cover, with 2 color bodyCover 160gsm with Body 80gsm90# index, 20# bond
Gray shading indicates Obsolete Print Catagories
Just In Time (JIT) or Off Set (OS)?
Use these guidelines to determine if your publication should be JIT (just in time/print on demand) or if it would be more economical to print OS (offset/on a press). OS print jobs require an RFQ (Request For Quote) in US. If your job fits into the “Either” category, an RFQ is recommended, but not required. In the US, RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category. Guidelines differ for black & white and color printing, so be sure to check the correct tables.
Black & White Printing
Color Printing
Color Printing
Print Spec Sheet
JIT Printing SpecificationsRA-QR005J-EN-P - 6/14/2013
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) Publication Number:6155R-IN002E-EN-PSample: 2030-SP001B-EN-P11” x 17”LOOSE -Loose LeafYESPre-sale / MarketingTOP
Use Legacy Number:YES or NO8.5” x 11”PERFECT - Perfect BoundA1LEFT
Legacy Number if applicable:Sample Legacy Number: 0160-5.338.375” x 10.875SADDLE - Saddle StitchA2RIGHTCORNER
Publication Title:Compact Industrial Non-display ComputersSample: ElectroGuard Selling Brief80 character limit - must match DocMan Title8.25” x 11” (RA product profile std)PLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Used in Manufacturing:YESYES or NO - If Yes, must have Part No. listed below8.25” x 10.875”STAPLED1 -1 positionA3
Part Number:PN-30420If SAP Part Number, be sure to enter PN- before the number7.385” x 9” (RSI Std)STAPLED1B - bottom 1 positionA5
(required) CategoryJIT/PODSelect Print Category A,B,C or D from category list, on "Introduction_Category Types" tab6” x 4”STAPLED2 - 2 positionsA6
Paper Stock Color:White is assumed. For color options contact your vendor5.5” x 8.5” (half-size)THERMAL - Thermal bound (Tape bound)A7
Ink Color:One color assumes BLACK / 4 color assume CMYK / Indicate PMS number here4.75” x 7.75”THERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count ofPublication:20Total page count including cover. Enter PAGE count, not SHEET count4.75” x 7” (slightly smaller half-size)A9
(required) Finished Trim Size Width:5.5” x 8.5” (half-size)This is sheet size, before folding4.25" x 5.50"Post Sale / Technical Communication
Fold:Half or V or Single FoldReview key below. Leave blank if folded for saddle stitching4” x 6”B1
Finished Fold Size:This is size after folding is completed3” x 5”B2
Binding/Stitching:SADDLE - Saddle StitchReview key below9” x 12” (Folder)B3None
Stitching Location:Blank, Corner or SideA4 (8 ¼” x 11 ¾”) (210 x 297 mm)B4Half or V or Single Fold
Drill Hole (Yes/No):All drilled publications use the 5-hole standard, 5/16 inch-size hole and a minimum of ¼ inch from the inner page border.A5 (5.83” x 8.26”) (148 x 210 mm)B5C or Tri-Fold
Number of Tabs Needed:5 tab in stock at RR Donnelley36” x 24” PosterCatalogsDbleParll
Number of Pages per Pad:Average sheets of paper. 25, 50 75,100 Max24” x 36” PosterC1Sample
Glue Location on Pad:Glue location on pads18” x 24” PosterC2Short (must specify dimensions between folds in Comments)
(required) Business Group:Marketing CommercialAs entered in DocManJIT/PODZ or Accordian Fold
(required) Cost Center:19134 - IAIf your Business Unit is Marketing Commercial, add the appropriate division name after 19134 using the chart on the right. All other Business Units: Enter only the number as in DocMan, no description. Example - 1902119134 - Commerc 19134 - OEM 19134 - Compone 19134 - Power C19134 - Global 19134 - Process 19134 - IA 19134 - Service 19134 - IMC 19134 - Safety 19134 - Industr 19134 - Softwar19134 - Mkt Dig 19134 - US MarkeD1Microfold or French Fold - designate no. of folds in Comments - intended for single sheet only to be put in box for manufacturing
Comments:DIR 10000039351 (Version 02)D2Double Gate
FoldsHalf, V, Single C or Tri
Dble Parll
Z or Accordian Microfold or French
Double Gate
Short FoldSaddle-Stitch Items All page quantities must be divisible by 4.Note: Stitching is implied for Saddle-Stitch -no need to specify in Stitching Location.80 pgs max. on 20# (text and cover)76 pgs max. on 20# (text) and 24# (cover)72 pgs max. on 24# (text and cover)
Perfect Bound Items940 pgs max. w/cover (90# index unless indicated otherwise)70 pgs. min. for spine without words200 pgs min. for spine with words
Plastcoil Bound Items530 pgs max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)
Tape Bound Items250 pgs max. on 20# no cover240 pgs max. w/cover (90# index unless indicated otherwise)
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