compact machine solutions...oem market characteristics machine/equipment continuum 6 low...
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Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
Compact Machine Solutions
Increased capabilities to maximize your small and medium size machines
3Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
1. Compact Machine Solutions
2. CompactLogix Architecture
3. Compact Machine Applications
4. Available CMS Tools
5. Questions
Agenda
Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 4
•• Direct Costs Direct Costs •• Indirect CostsIndirect Costs
REDUCE COST REDUCE COST --• Lower Total Cost to Design, Develop, and DeliverSM (TCD)
– Reduce costs involved in machine production• Use standard components (SCALABILITY)• Reusable Engineering content (MODULAR PROGRAMMING)
– Reduce costs after delivery• Remote access to devices below the controller for maximum diagnostics capabilities
• Faster Time to Market– Shorter design, test and commissioning cycles – Provide custom machinery within standard build cycle (FLEXIBILITY)
BETTER MACHINES BETTER MACHINES --• Improved Machine Innovation, Throughput and Performance
– Increasing competitive machine requirements – Differentiate on reliability and OEE effectiveness– Information enabled machines– Flexible machines
• Intellectual property protection
•• SpeedSpeed•• PerformancePerformance
•• OEEOEE
COMPETITIVENESS COMPETITIVENESS
What is important for OEMs?
5Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
How can CompactLogix help you?
• Combine multiple control disciplines (Discrete, Motion and Process) in a single controller– Reduce hardware cost, development cost and integration cost
• Configurable from simple, general purpose discrete control to demanding coordinated motion applications
– Provide a scalable and common platform for a wide range of applications• Use modular local I/O or a distributed I/O network all with built-in diagnostics
– Increase uptime by getting faster machine diagnostics• A single programming software environment for all control disciplines, RSLogix5000
– Reduce training, integration and documentation cost• Connect all automation devices needed with a single network, EtherNet/IP
– Reduce commissioning time and costs to integrate machines to information systems• Use a scalable visualization platform, PanelView Plus, with direct tag access
– Reduce development cost and hardware spare parts
Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
OEM Market Characteristics Machine/Equipment Continuum
6
Low(Mechanical)
High(Electrical)
Mid(Hybrid)
e.g. Gen 1 – Mechanical motion with single drive shaft using cams, sprockets, gears and pulleys.
e.g. Gen 2 – Retrofit some mechanical axes with servo motors and drives.Typical 2-3 Motion Axis Max., many times with AC Drives instead of Servos
e.g. Gen 3 - All mechanical motion replaced with servo motors and/or synchronized VFDs on each of multiple individual axes using integrated motion and logic control.
1 2 3Technology Adoption
Upst
ream
(Pro
cess
/Ass
embl
y/Pow
er
Cent
ric)
End
of L
ine
(Pac
kagi
ng / C
PW / M
at
Hand
)
Low end equipment, low end controller, hardwired devices or low level network, low end HMI, simple pneumatics, simple analog instrumentation or gauges, hardwired drives or on/off control
Mid level equipment, Rack based controller with DIO, simple networked field devices, local/mid HMI, analog instrumentation, networked drives
Low Mid HighHigh end equipment, fast/redundant controller with DIO, FF/Hart smart instrumentation, SCADA, information enabled, intelligent motor control, robotics
Component Basic IA ComplexBuying Behavior
Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
Compact Machine Solutions spaceCompact Machine Solutions space
Integrated Architecture Solutions for Machine Control
7
Integration ContinuumLow High
Multi axis motionIncreased controller capabilitiesMix of mechanical and electrical
controlsLow engineering costs
Multi axis motionRobotic Feeders
Electronic Line ShaftingAdvanced connectivity
Advanced information capabilitiesSimple Logix controlPackaged controller
EtherNet/IP
Flexible controlCapable controller
EtherNet/IPPredominant mechanical
control
Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
An Integrated Architecture Class Machine leverages:
• Integrated Motion – Highly integrated speed & position solutions
• Advanced programming techniques– Modular Programming– Libraries– Specific Instructions & Faceplates
• ISA S88 / PackML– State modeling, Modular control
• Device Premier Integration (i.e. PowerFlex Drives)– Reduced development, commissioning and maintenance costs
• Information access over EtherNet/IP– Immediate integration with end-user’s information system– Web, email capabilities, remote diagnostics
8
9Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
1. Compact Machine Solutions
2. CompactLogix Architecture
3. Compact Machine Applications
4. Available CMS Tools
5. Questions
Agenda
10Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
11Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix: Part of Logix Control Platform
• Multi-disciplined control– Discrete, Motion, Process and Drives
• Scalable– Different platforms to address any control application
• Information-enabled– Data available throughout the architecture
• Common Programming environment– RSLogix 5000
• Multi-language– Ladder, Function Block Diagram (FBD), Sequential
Function Chart (SFC) and Structured Text (ST)
CompactLogix Family
13Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
The CompactLogix Family Positioning
A range of controllers for simple stand-alone machines to some of the most demanding applicationsA range of controllers for simple standA range of controllers for simple stand--alone machines alone machines to some of the most demanding applicationsto some of the most demanding applications
Stand-alone and smallpackaged control
Machine and general purpose control
High performance motion control
L2x System
L3x System
L4x System$$
ff
• Models: L31 (2 RS232)L32C & L35CR (1 ControlNet + 1 RS232)L32E & L35E (1 EtherNet/IP + 1 RS232)
• Memory: 512Kb – 1.5Mb• Local I/O: 16-30 Modules up to 3 banks• Remote I/O: Networked FLEX or POINT I/O
Comms: EtherNet/IP, ControlNet, DeviceNet or 3rd Party
• Models: L23E-QB1B (Ethernet + RS232)L23E-QBFC1B (Ethernet + RS232)L23-QBFC1B (2 RS-232)
• Memory: 512Kb • Built-in DC I/O: 16in, 16out• Built-in Analog I/O: 4in / 2out• Built-in Counter: (4) - 250Khz• Expansion: (2) 1769 I/O modules or (1)
communication module• Remote I/O: Networked FLEXTM or POINT I/OTM
• Comms: EtherNet/IP, DeviceNet or 3rd Party • Models: L43 (4-axis motion & 1 RS232)L45 (8-axis motion & 1 RS232)
• Memory: 2Mb-3Mb• Local Exp: (2) 1768 slots available for (2) Motion,
(1) Motion & (1) Network or (2) Network• Local I/O: 16-30 Modules up to 3 banks• Remote I/O: Networked FLEX or POINT I/O• Comms: EtherNet/IP, ControlNet, DeviceNet or 3rd
PartyApplication Size, Performance, Communications, Motion Integration
14Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
Logix Controllers OfferingVa
lue
Valu
e Va
lue
FunctionalityFunctionality
1769-L31
1769-L32C
1769-L35CR1769-L35E
1769-L32E
1769-L23E-QB1B
1769-L23-QBFC1B
1769-L23E-QBFC1B
1769-L43
1769-L45
NEW
NEW
NEW
NEW
15Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix Benefits
• Symbolic Addressing for self-documented code
• User Defined Structures to provide Data Encapsulation.
Single Data Model
Compact I/O
• IEC61131-3 interface choose the best language for the function being performed
Multiple Programming Languages
Wide Variety of NetLinx Connectivity Options
EtherNet/IP, ControlNet & DeviceNet
Single Programming and Network Package
Providing re-use of programming code
16Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L23
PowerFlex 4 AC Drive
Output to Pneumatic Operated Sealing Jaw
Film Unwind
PanelView PlusCompact EtherNet/IP
Encoder
Same programming software as the more demanding systems: Re-use of same code
Smaller, Intermittent machine - Now
CompactLogix L2x
17Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L23
PowerFlex 4 AC Drive
Film Unwind
PanelView PlusCompact EtherNet/IP
Same programming software as the more demanding systems: Re-use of same code
Digital I/O from L2x (for Enable-Ready etc)
Encoder Emulated Pulses From U3K to L2x Embedded High Speed Counter
Simple U3K (Non-Index, Non-SERCOS, Non- DeviceNet)
Analog output (+ -10V) From Point I/O to U3K
Smaller, Intermittent machine – Now w/ Servo
CompactLogix L2x
18Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
EtherNet/IP
Kinetix 300 Servo Drive
Film Unwind
CompactLogix L23
Same programming software as the more demanding systems: Re-use of same code
PanelView PlusCompact
PowerFlex 4 AC Drive
Film Unwind
CompactLogix L2x
Smaller, Intermittent machine – Future
19Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L3x
Comes standard with built in RS-232 port(s)
Comes standard with built in RS-232 port(s)
Cost-effectively integrate a simple machine into a plant- wide control system
• Maximum of 3 banks
• Supports up to 30 modules
• Mix and match analog, digital or intelligent modules
Local I/O
Built in EtherNet/IP or ControlNet network optionsBuilt in EtherNet/IP or ControlNet network options
DeviceNet connectivityDeviceNet connectivity
• Ideal solution for stand alone machine-level control or system-connected applications– Economical, reliable control system solution
Built in network ports to reduce system costs
Built in Built in network network ports to ports to reduce reduce system system costscosts
20Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L3x
System Overview• Choose the controller that best fits your needs
– L31, L32C, L32E, L35CR, & L35E • User memory ranging from 512K to 1.5Mb • Complete connectivity options
– EtherNet/IP, ControlNet, and DeviceNet– RS-232 Port
• DF1, DH-485, ASCII protocols and 3rd party• Local I/O capacity – ranging from 16 to 30 local 1769 I/O modules
– Up to 3 banks of expanded I/O racks– Ability to mix and match any combination of digital, analog & intelligent
modules• Expanded capability to control Distributed I/O and Drive systems
– EtherNet/IP, ControlNet, & DeviceNet
21Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L3x
• Integrated Advanced Networks– Ideal for general control applications– Seamless integration to existing
ControlLogix Controllers– One common Integrated Architecture
• Scalable Network Controllers– Complete NetLinx offering– EtherNet/IP, ControlNet, DeviceNet
Application Overview• Machine Level, Standalone Control
– Economical Logix Options– Compact and Flexible
22Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L4x PAC
• Addition of an advanced high speed communications 1768 bus structure– For motion and high performance communications
Expands CompactLogix family to address simple motion applications or multiple network communications
Integrated Serial port
SERCOS motion module
Same I/O as the L3x system
Same I/O as the Same I/O as the L3x systemL3x system
• Up to 8 modules on the local bank
• Maximum of 3 banks for a total of 16 modules
• DeviceNet connectivity
Local I/O
Modular design provides the
flexibility to select the right modules to
fit the application
Modular design Modular design provides the provides the
flexibility to select flexibility to select the right modules to the right modules to
fit the applicationfit the application
Network modules for EtherNet/IP & ControlNet
23Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L4x PAC
Integrates Discrete and Motion Control into single package
Supports discrete logic and motion in
the same controller
Supports Supports discrete logic discrete logic and motion in and motion in
the same the same controllercontroller
Multiple software packages
Multiple Multiple software software packagespackages
Single software package
Single Single software software packagepackage
Dedicated programming
languages
Dedicated Dedicated programming programming
languageslanguages
Programming language
with support for logic and motion
Programming Programming languagelanguage
with support for logic with support for logic and motionand motion
Hardwired or network connection
between logic and motion controller
Hardwired or network Hardwired or network connectionconnection
between logic and motion between logic and motion controllercontroller
No connection required - control
executes logic and motion
No connection No connection required required -- control control
executes logic and executes logic and motionmotion
Dedicated controller for
discrete logic & dedicated
controller for motion
Dedicated Dedicated controller for controller for
discrete logic & discrete logic & dedicated dedicated
controller for controller for motionmotion
• simplifies design, commissioning, start up, and support
24Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L4x PAC
• Multiple axis support – Up to 8 coordinated servo axis– 2 Auxiliary feedback axis
• Configure for position control or master input for camming and gearing functions
– 6 Virtual Axis• Simulated axis in controller memory with fully functional motion
planer• SERCOS Motion optimized communications
– Configurable ring communications to 4 or 8MHz – Auto configure for optimal performance
• RSLogix 5000 drive configuration, commissioning and programming– Course update configurable down to 0.5msec – 38 advanced motions functions
• Simplified configuration tools for Kinetix SERCOS drive systems• Expand the system with VHZ and simple position/indexing functions
using PowerFlex drives
Extends RSLogix configuration and monitoring to the
actuator
Extends Extends RSLogixRSLogix configuration and configuration and monitoring to the monitoring to the
actuatoractuator
Capacity and performance to meet demanding motion application requirements, and advanced features to simplify integration
25Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L4x PAC
• Time Camming (TCAM) allows complex motion profiles to be executed
• Position Camming (PCAM) allows complex position locked motion of up to 4 axes
• Powerful instructions provide easy programming while supporting a high degree of configurability
– Multiple position lock options– Profile blending– Slave and master profile scaling
• Support for linear and cubic spline interpolation– Cubic spline interpolation provides smooth motion
with a minimum number of profile points• Graphical profile editor provides easy development
and display of complex profiles• Support for registration detection and phase
correction
LinearLinear
SplineSpline
Enter points directly from a spreadsheet
Enter points Enter points directly from a directly from a spreadsheetspreadsheet
Complex multi axes camming functions made simple
26Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L4x PAC
Application Overview
• Integrated discrete and motion control– Small & mid-sized stand alone machines– Information enabled with the complete
NetLinx offering– Scalable, Modular, Configurable, and
Compact
• Enterprise wide network platforms– Separate the device level and plant
wide or enterprise networks– Ideal for distributed applications– One common Integrated Architecture
Business System
EtherNet/IP
EtherNet/IP or ControlNet
27Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix Communication Capabilities
• NetLinx Network Interfaces– EtherNet/IP
• Full implementation of the EtherNet/IP standard– ControlNet
• Single or redundant media options– DeviceNet via scanner module
• Up to 64 nodes• Easy configuration
• Built-in RS-232 port protocols– DF1 Full Duplex/Master/Slave
• Connect operator interface devices; dial-up, leased line, or radio modems; programming terminals
– DH-485 protocol• Connect to DH-485 networks
– ASCII• Allows CompactLogix to read and write with ASCII devices such as barcode readers,
weigh scales and printers
28Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix on EtherNet/IP
• Complete support of the popular, powerful and established EtherNet/IP standard– 100Mbit/sec Ethernet connection – Simultaneously and seamlessly handles multiple HMI and I/O connections
• Complete support of standard Ethernet and web services – Supports the standard TCP/IP web based protocol– Up to 32 simultaneous TCP/IP connections– Supports web browsing, Email, and integrated diagnostics
• Open socket connection, FTP, web data access / XML (L4x controllers)– Develop custom web pages for enhanced diagnostics and data monitoring– Provides access to 3rd party Ethernet devices
Advanced EtherNet/IP capability allows control of the plant floor with a single network
EtherNet/IP
BusinessSystem
Custom Web Pages
29Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
Cat. No. Memory Comms Local IO Slots Availability
1769-L45 3Mb EtherNet/IP. ControlNet, DeviceNet, Sercos, 3rdP
4 x 1768 & 30 x 1769 NEW !
1769-L43 2Mb EtherNet/IP. ControlNet, DeviceNet, Sercos, 3rdP
2 x 1768 & 16 x 1769 in stock
1769-L35E 1.5Mb EtherNet/IP, DeviceNet, 3rdP 30 in stock
1769-L35CR 1.5Mb ControlNet, DeviceNet, 3rdP 30 in stock
1769-L32E 750Kb EtherNet/IP, DeviceNet, 3rdP 16 in stock
1769-L32C 750Kb ControlNet, DeviceNet, 3rdP 16 in stock
1769-L31 512Kb Serial, DeviceNet, 3rdP 16 in stock
1769-L23E-QBFC1B 512Kb EtherNet/IP, DeviceNet, 3rdP 2 NEW !
1769-L23-QBFC1B 512Kb Serial, DeviceNet, 3rdP 2 NEW !
1769-L23E-QB1B 512Kb EtherNet/IP, DeviceNet, 3rdP 2 NEW !
Summary: CompactLogix Family
30Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
1. Compact Machine Solutions
2. CompactLogix Architecture
3. Compact Machine Applications
4. Available CMS Tools
5. Questions
Agenda
31Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
Packaging – Typical Applications
Primary Packaging Secondary Packaging End of Line• Vertical Form Fill & Seal• Horizontal Form Fill &
Seal• Blister, Skin, Vacuum
Packaging• Capping, Liding,
Seaming & Sealing• Filling & Closing• Wrapping• Robotic (Pick & Place)
• Cartoning• Case & Tray Forming• Conveying &
Accumulating• Feeding & Orienting
•Top Loader• Palletizers• Labelers• Wrappers
32Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
Packaging – Vertical Form Fill & Seal (VFFS)
Vertical Form Fill & Seal (VFFS)
• Customize your hardware design to your machines’ requirement using the same CompactLogix program
33Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
JawFeed
ServodriveUltra 1500
Operator TerminalPanelView Component
ProcesadorMicroLogix 1400
ServodriveUltra 1500
Packaging – Vertical Form Fill & Seal (VFFS)
Vertical Form Fill & Seal (VFFS) - Intermittent < 30 Packages / Minute
Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
ServodriveUltra 3000
Terminal OperadorPanelView Plus
ProcesadorCompactLogix L2x/L3x
JawFeed
ServodriveUltra 3000
Packaging – Vertical Form Fill & Seal (VFFS)
Vertical Form Fill & Seal (VFFS) - Intermittent < 60 Packages / Minute
35Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
Feed
Terminal OperadorPanelView Plus
Jaw Dosing
ProcesadorCompactLogix L4x
ServodriveKinetix
Packaging – Vertical Form Fill & Seal (VFFS)
Vertical Form Fill & Seal (VFFS) - Intermittent > 60 Packages / Minute
36Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
Packaging – Palletizer
Scalability based on your machines’ requirement…
37Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
Packaging - Palletizer Benefits
• CMX and Integrated Architecture offer a unique control solution that allows to customize the drive/servo hardware to the machines’ specific needs while reusing the same program.
• With using coordinated motion, much smoother moves will result in a extended life of the mechanics.
• coordinated axes are easy and simple to program
• Application Tech Note and correlated Add On Instruction (AOI) is available on the Sample Code Library
38Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
Linear Actuators• One technical trend is to integrate
mechanics and electronics, (i.e.) using CompactLogix and RA Linear Actuators gives your machine more flexibility.
Pick & Place• One PAC (i.e. L45) is able to control the
sequential logic as well as the Delta robot
Filler• i.e. to avoid foaming, synchronize the
vertical position of the filler nozzle with the current level of the liquid, taking into consideration/calculating the shape of the bottle
Packaging – more Solutions
Cartoner• To achieve a higher flexibility of the
machine, the handling of different carton formats was simplified based on using CMX User Defined Datatypes (UDTs).
39Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
Material Handling - Flying Shears with CMX L43
• In a continuous application the cutting tool needs to accelerate, synchronize with the material, cut, desynchronize and move back…
• The tricky part is to position the cutting tool and keep it synchronized with the material and the line speed for the entire length of the cut.
• Based on a CompactLogix control platform, the power requirements can be adjusted to your machine needs using K6K, K7K or PF700S.
40Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
Material Handling – Crane Control
Crane – Acceleration / Deceleration • Critical in a crane control system is
the trajectory control that keeps the load in balance during acceleration and deceleration.
• For efficient equipment use, the acceleration / deceleration time need to be kept a a minimum.
• RA offers a Fuzzy Logic based solution for trajectory control.
• Don’t miss to see a live demo here at the AU in Room G – 15.15 hrs.
41Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
Renewable Energies
• RA actively engages in this fast growing segment with providing a perfect product fit, reference architectures, and solutions for renewable energy applications.
• References range from Solar to Wind parks with a variety of control platforms
• For example a Solar Follower application, RA solutions use either a centralized control system or independent small controller systems for each Follower to calculate its optimal position.
• Specifically for Wind turbines, RA offers additional real-time vibration monitoring using our Condition Monitoring products.
42Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
• The Rockwell Automation Competency Centres has been designed to help machine builders save time, money and resources by providing the engineering experience and support for their applications, and to provide optimum machine performance through advance testing and simulation processes.
• Two Locations: EMEA North (Hamburg), EMEA South (Bologna)
• Visitors can see a range of demonstrations relating to the automation industry.
• The purpose of the OEM Competence center is to provide specific OEM’s:
– Consultancy for new machine applications– Machine architecture/design recommendations– Code architecture– Proof Of Concepts
• Code • Sizing
OEM Competency Center
43Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
1. Compact Machine Solutions
2. CompactLogix Architecture
3. Compact Machine Applications
4. Available CMS Tools
5. Questions
Agenda
(Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 44
In ONE Single Manual…Shows the user which chapters to read based on which products they
are using
Available in Multiple Languages (IASIMP-QS001x)
Available in Multiple Available in Multiple Languages (IASIMPLanguages (IASIMP--QS001x)QS001x)
System Quick Start Manual
(Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 45
• Simplifies the design, manufacturing, start-up and support of Rockwell Automation motion control systems
• The KAT CD provides the basic panel layout, wiring diagrams, Logix programs, HMI screens, selection tools and Quick Start literature to speed time to market of a new machine design.
Reduce OEM engineering and integrations costsEnable innovation
Reduce OEM engineering and integrations costsReduce OEM engineering and integrations costsEnable innovationEnable innovation
Kinetix Accelerator Toolkit
(Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 46
• Tools that allow OEMs understand the information infrastructure of their customers and enables the design for machines ready for integration
• Deliverables include: – Design guides — Documented best practices and
recommendations - tested and verified– Whitepapers — Technology trends and application
topics – Education series — Webinars, Seminars, profiles,
presentations– Goal - to help eliminate guesswork and decrease
implementation costs while providing security, flexibility and visibility of information plantwide.
– Where to go: www.ab.com/networks/architectures.html
How will your machine integrate into your customer’s infrastructure?
How will your machine integrate into your customerHow will your machine integrate into your customer’’s s infrastructure?infrastructure?
EtherNet/IP Reference Architectures
(Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 47
• Power Programming is the suggested Base Template for Rockwell Automation’s Sample Code Library
• The Basic Templates includes– A PackML conforming Code Standard using S88 Terminology– An Interface for Using and Developing Modular Programs for Machines– Hooks to build own Application Notes and use Rockwell’s build-up of
distributable code• Power Programming can help OEMs to:
– Increase design efficiency (up to 50% reduction in design time) – Simplify field maintenance and save up to 40% on field maintenance next year– Create scalable systems using the same code base. – Provide improved access to production and diagnostic information– Show how efficiently the machine is running.
Draw ing Title:
Creation Date:
File Name:
Auto State Diagram Rev1.0
January 15, 2003
AutoStateModel.vsd
STOPPED1) System powered.2) All Axes Off (Feedback Off)3) Axes must be homed andrepositioned before running.
State=1
ABORTING1) Axes Individually commandedto stop (no coordination)2) After Stopping Axes DisableFeedback.
State=256
READY1) Starting FunctionsComplete2) Axes Geared/Cammed3) Master NOT running
State=4
STANDBY1) Machine armed forproduce conditions tocommence motion.
State=8
HELD1) Holding CommandCompleted2) Axes Remain active.
State=128
HOLDING1) Coordinated stop initiatedon master.2) All axes remain geared orcammed
State=64
ProduceCondition
sMet
ProduceCondition
sBecome
False
StartComman
d
InitializeProcessComplet
e
STARTING1) Axes faults are cleared2) Axes are enabled, Homed& moved to start positions3) Gearing/Cams initialized4) Master not Started
State=2
ABORTED1) All Axes Off (Feedback Off)2) Axes must be homed andrepositioned before running.3) Fault indications remainfor review by operator
State=512
StopProcessComplet
e
Fault
HoldingProcessComplet
e
FaultHoldCommand
FaultFault
FaultFault
Fault
STOPPING1) Stop Initiated on Master2) Once Master Stops All axescommanded to stop anddisable feedback.
State=32
StopCommand
InitializeComman
d
StopCommand
AbortingProcessComplete
StartCommand
StopCommand
From Producing
To S
topp
ing
StopCommand
PRODUCING1) Master Started2) All axes performing automotion3) Bars being packaged
State=16
HoldComman
d
Auto State Model Diagram
StopCommand
StopCommand
Auto Mode InitiatedBY Operator
(START AUTO)
State Transitions
Initialize CommandStart CommandStop CommandHold Command
Initialize Process CompleteStart Process CompleteStop Process CompleteHold Process CompleteProduce ConditionsFault
Power Programming package available on the
Sample Code Website
Power Programming Power Programming package available on the package available on the
Sample Code Website Sample Code Website
Power Programming
(Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 48
samplecode.rockwellautomation.comsamplecode.rockwellautomation.comsamplecode.rockwellautomation.com
• Add-On Instructions & Faceplates• Sample application code• Power Programming templates• Lots of additional examples
Sample Code Library
(Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 49
# of Installs
List Price
Install Price
1 $450 $4503 $900 $3005 $1,375 $275
10 $2,500 $25015 $3,375 $22520 $4,000 $20025 $4,375 $175
• Starting entry point from $3650 down to $450
• eConnect Support Option (incl. Software downloads)
• Access to Online Productivity Tools
•• Starting entry point from $3650 down to $450 Starting entry point from $3650 down to $450
•• eConnecteConnect Support Option (incl. Software downloads)Support Option (incl. Software downloads)
•• Access to Online Productivity ToolsAccess to Online Productivity Tools
NEW
Compact Machine Solutions - CMS Toolkit
Entrance barrier significantly lowered for CMS customers
Please call us to inquire the similar price level in your currency !
(Confidential – For Internal Use Only) Copyright © 2008 Rockwell Automation, Inc. All rights reserved. 50
DEMO-K2K21
1796-K6K2DEMO-IALCV3#
DEMO-CMXL43#
DEMO BOXES available for your testing
51Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
Summary of CompactLogix Benefits
• Powerful engine: Logix• Part of the Integrated Architecture
– Logix, NetLinx, & View• Single platform
– Discrete, Process and Motion applications• Scaleable and modular
– Configure to meet your application• Connectivity
– NetLinx, 3rd parties• Premier Integration
– RSLogix 5000, Kinetix, PowerFlex, POINT I/O, and PanelView Plus products
– Save time programming, integrating, commissioning, installing and operating
Configurable from simple, general purpose discrete control to demanding coordinated motion applications
Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 52
Questions