company overviewugatellc.com/rehabilitation/tcscompanyprofile.pdf · 2020. 6. 29. · company...

Company Overview

Oil & Gas Power Generation Petro Chemical Green Energy & Technology

Kuala Lampur, Malaysia | www.tcssb.com

Difference is the Approach

www.tcssb.com

Company Overview

04 Why Choose us?

02 Product & Services

03 Our Clients

01 Introduction

a. Industrial Gas Turbine & Engines

b. Aero Derivative Gas Turbine

www.tcssb.com

Company Overview

Fast Track Customized

Power Solution

Field Services-Gas,

Steam Turbine and

Turbo generators

Comprehensive Training program

▪ Established in 2009, TCS works in projects and areas interested by Oil, Gas & Power industry.

▪ Independent stocking distributors/suppliers of Aero derivative and Heavy IGT parts.

▪ Over 60 man-years OEM experience, Competent Industry Professional, with in-house team of experience engineers.

▪ Established sales and support network coverage across the world.

▪ Turbo machinery capabilities includes

▪ Fast-Track Customized Power Solution

System UpgradesPower Plant Retrofits, Modifications & Upgrades

❖ Gas Turbine-Heavy Duty /Industrial (Frame 3,5,6B,FA,9E, 9FA)

❖ Gas Turbine-Light/Aero Derivative (TM/LM 2500, 5000,6000)

❖ Generators

❖ Steam Turbine

❖ Pumps & Compressors

❖ Gas Engines

❖ Industrial Gear Boxes (AGB & LGB)

❖ 25 MW MOBILE - Mobilepac Gas Turbine Package

❖ 30 or 60 MW – Swiftpac Gas Turbine Package

❖ 25 MW – GE TM2500 Gas Turbine Package

www.tcssb.com

Global Presence

China (Shanghai)

North Africa (Libya)

West Africa (Nigeria)

North America (Canada)

Headquarters Stocking Warehouse/Workshop Branch Office/ Intl. Representation

Malaysia (Kuala Lumpur)

www.tcssb.com

Solutions & Services

Field Maintenance & Engineering Services

Power Plants Retrofit, Modifications & Upgrades

Fast Track Customized Power Solution

Supply of Spares & Replacement Parts

Component Repair Services

Experts in Gas and Steam Turbine Controls

Control System Packages & Solution

Training Courses In house or On‐site

Long Term Service Agreements

www.tcssb.com


Field Maintenance & Engineering Services

▪ Technical Direction during Installations, Overhauls, Upgrades,Inspections, etc.

▪ Specialists for Unit Assessments, Failure Root Cause Analysis & UpgradeRecommendations

▪ Scheduled/unscheduled Outages and Inspection Planning

❖ CI, BI, HGPI & MI

❖ Generators/Steam Turbine Major or Minor inspections

❖ Gas Engines

▪ EX-OEM Gas & Steam turbine Mechanical, Control & Instrumentationexperts, Field Engineers etc.

Combine Experience- Field Services

SN Description Frame 5 Frame 6 Frame 9E Frame 9 FA

1 Combustion Inspection 07 10 1104

2 Boroscopic Inspection 03 10 11 06

3 Hot Gas Path Inspection 11 18 12 10

4 Major Inspection 08 13 12 10

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Recently Completed Project- Field Support & Engineering Services

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PRODUCT & SERVICES

FAST TRACK POWER SOLUTION

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PRODUCT & SERVICES

SPECIALIZE POWER SOLUTIONS “HOW WE DO IT”

Mechanical Field Service & Troubleshooting

Spare Parts “Mechanical & Control System”

Installation & Commissioning

Full Service Operation & Maintenance

Local Hiring & Training

www.tcssb.com

TCS Services

Aero Derivative Gas Turbine

With the the support of our alliance partner we can overhaul, repair and maintenance GeneralElectric (GE) aero-derivative industrial gas turbines, serving an expanding international clientbase.

Perform Level 4 operations in the workshop located at Fort St. John, British Columbia Canadaand up to Level 2 worldwide. Below are the field and depot services:

On-Site Services▪ Full Borescope Inspection, Hot section change-outs, Gas generator trim balance, Brush

generator trim balance▪ Engine Exchange (Stock Complete Engine Assembly for Lease, Overhaul Exchange)▪ Semi-annual inspections on GT and package support systems▪ Gas turbine removal and installation▪ Separation of gas generator and power turbine▪ Gas turbine preservation and shipping

Depot/Workshop Services▪ Complete disassembly and/or assembly of modules down to individual piece parts▪ Repair and replacement of piece parts and accessories▪ Gas generator, gas turbine and/or power turbine testing in our test cell.

• GE/TM LM2500

• GE/TM LM2500+

• GE LM6000

• GE LM2500 DLE

• GE LM2500 DLE+

• P&W GG4/FT4 &FT8

• Rolls Royce Avons/RB211

• Rolls Royce Allison/ Olympus

www.tcssb.com

GLOBAL OPERATIONS & INSTALLED BASE

Indonesia 18 X

4XGE TM2500 & 2XPW FT8 LIBYA

2GW IN 5Countries

Saudi Arabia 5 X

EGYPT 12X GE LM6000

FEATURES OF THE TM2500+ FAST POWER SOLUTION

The TM2500+ solution can be deployed more than 6 times faster than other technologies

The TM2500+ can be in commercial operation approximately 30-90 days after an order is placed,but these times may vary based on project location, site readiness, permitting process, and othervariables.

Key Features and Benefits ▪ High power density – up to 30MW▪ Small footprint: 24m x 6.5m (78ft x 21ft)▪ Dual Fuel Capability: operate on either natural gas or liquid distillate fuels▪ Dual frequency – 50/60Hz quick conversion▪ Low emissions: 25ppm (gas) / 42ppm (liquid) using demineralized water injection▪ Quick to dispatch

www.tcssb.com

Case Study

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TCS Services

GE Recommendation Letter

CASE IN POINT- SOLVING OUR CUSTOMERS’ CHALLENGES

• Project: 5 X TM GE 2500+ GT (Commissioning support) at three different sites, SaudiArabia.

• Client & Location: HANS ENERGY (GE Sub Contractor), three site Duba, Tabarjal andMadinah, Saudi Arabia.

• Milestone: TCS Engineers received letter of appreciation for there work.

• Project: Power Boost Program, GE supplied 46 X LM6000 (Advance Gas Turbines) in14 locations nationwide.

• TCS Scope site coordination for 12 X GE LM6000+ (Installation & Commissioningsupport) at two different sites. Also, field support on high voltage switch yard,transformer and PMS.

• Target: Project was commissioned January, 2015 with the target to add 2.6 Gigawatt ofelectricity of the grid, enough to power 2.3 millions homes by Nov, 2015. First phasesuccessfully completed.

• Client & Location: GE Digital Energy, two sites Hurghada and Sharm Elshik power plants

• Milestone: One of the Fastest execution of power project worldwide

• Project: 18 X TM GE 2500+ GT (Pre-commissioning, Installation & CommissioningProject AND associated BOP.

• Client & Location: Four sites in Indonesia (For General Electric)

• This project was an extension of Installation & Commissioning of TM2500+ GT. TCSwas to construct a balance of Plant on a turnkey basis that each power plant containstwo GE TM 2500+, Liquid and Gas Fuel skids, two ABB 11.5/30KV transformer, controlemission monitoring system, plus jet filter house, black start diesel generators.

• Additional Scope of work covered Permits & Approval, Site Preparation, Ground Grid,Site Fencing, Foundation, Control Room, Equipment Unloading, supplying smallmaterials etc.

www.tcssb.com

Recommendation Letter

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Recently Completed Project ( Two P&W FT8 at Tripoli West, Libya)

An installation and pre-commissioning of two P&W FT8 units on the turn key basis the electrical and fuel supply balance of plant

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Other Turbo-Machinery Services

Steam Turbine

Industrial Gearboxes (AGB & LGB)

Generators

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Independent service provider, TCS offers flexible solutions for your planned or unplannedoutages (Minor and Major Inspection)

Typical general services include:

▪ Disassembly

▪ Cleaning

▪ Non-Destructive Testing (NDT) and dimensional inspection of all steam turbine parts

Steam Turbine reassembly after repair, services include:

▪ Removal of rotor blades

▪ Unstacking of built-up rotors

▪ Repair and/or replacement of all steam turbine components such as blades, vane

segments, diaphragms, labyrinth seals, bearings, couplings, trip and throttle

components, valve racks, stems, and linkages.

Steam Turbine Repair and Maintenance

High-Speed Balancing

▪ Balancing services for Turbine, Compressor and Generator rotor

▪ Handle up to 125,000 lbs (62.5 tons) at low speed and up to 50,000 lbs (25 tons) at fulloperational speed.

www.tcssb.com


Inspection, maintenance and repair of:

▪ Turbo Generator Rotors & Generator Stators▪ HV Motors▪ Turbines

Turbo Generators Field services Include

▪ On-site generator evaluation-Carried out both in-house and in the field

▪ Turnkey dismantling—rewinding—assembly

▪ Dry ice cleaning and alternative cleaning processes

Repair generators from all manufacturers, with anywhere from 2 to 48 poles, and with poweroutput levels from 500 kilowatts to 400 megawatts.

Testing and Analysis

▪ Insulation resistance, ▪ Dynamic balancing, ▪ Oil analysis, ▪ RSO (Recurrent Surge, Oscillation) testing, ▪ Partial discharge, ▪ EL CID (Electro Magnetic Core Imperfection, Detector), ▪ Tan Delta testing, ▪ TVA (Tennessee Valley Authority) probe testing, ▪ Vibration Analysis Dynamic balancing, ▪ Thermal Imaging

Power Generators and HV Motors

www.tcssb.com


TCS Service includes:

Industrial Gearboxes

Our Field Services includes overhauling of gearboxes at specified shutdown, Gear unitinspection, complete unit installation & commissioning if required, replacement ofspare parts, commissioning and technical assistance.

Besides this we offer the following maintenance services:

▪ Condition Reporting (Inspections)

▪ Vibration Analysis

▪ Oil Analysis

Makes & Model: Lufkin, Flender, Triveni, Voith, GE, Falk

Electrical Motor & Testing :- Low and high voltage Motor Rewind, Motor Repair, Repairof Traction Motors, Formed Coil Manufacture, Over Speed Testing, Condition Monitoring,On-site Generator/Motor Repair and testing.

Repair critical motors up to 20,000 volt, both 50Hz and 60Hz.

Mechanical Services: Turbomachinery Services, Machining & Grinding Welding, SurfaceEngineering, White Metalling, Unit Reconditioning, Site Services, Dynamic Balancing,Mechanical Handling

Drives & Controls: VFD Drive Maintenance, PLC repair & Testing, PLC Back up &Programming, Servo Motor Repair Servo Motor Testing, Maintenance Contracts, Retrofit/ Upgrade Projects, Energy Improvement Projects

www.tcssb.com

Worldwide supply chain, offer clients a wide range of high quality OEM and non-OEM spare parts.



Siemens (e.g. V94.2, V94.3A2/A4)

General Electric (e.g. Frame 5, 6,7,9, 9FA)

General Electric (Aero derivative e.g. LM/TM2500, 5000,6000)

Solar (e.g. Centaur, Saturn)

Supply Scope Includes

▪ Core Engine Parts, Control Systems, Consumables, Field Service Kit, EngineAccessories

Rapid response – with availability to ship 24 / 7 / 365

▪ High Quality, Reliable Delivery & Competitively Priced

www.tcssb.com


Heavy Duty & Aero Derivative Part & Services

www.tcssb.com


HOT GAS PATH PARTS• Buckets• Nozzles• Shrouds• Bucket, Shroud & Nozzle Hardware

BEARING ASSEMBLY & HARDWARE• Thrust Bearings• Bearing Liners• Oil Deflectors• Various Hardware• Bearing Housings

COMBUSTION SYSTEM & HARDWARE• Combustion Liners• Transition Pieces• X-Fire Tubes & Retainers• Flow Sleeves• Combustion Cans• Spark Plug Assemblies• Flame Detectors• TP Hardware

TURBINE CASINGS AND EXHAUST FRAMES• Inlet Bell Mouth• Compressor Casings• Compressor Discharge Casings• Turbine Casings• Exhaust Frame Assemblies & Diffusers• Bearing Housings

INLET AND COMPRESSOR CASINGS• Inlet Bell Mouth• Compressor Casings• Compressor Discharge Casings• Turbine Casings• Exhaust Frame Assemblies & Diffusers• Bearing Housings


COMPRESSOR PARTS• Compressor Rotor & Stator Blades• Inlet Guide Vanes• Rack & Ring Assemblies• IGV Gears & Bushings• Shims, Keys & other associated hardware


FUEL SYSTEMS• Fuel Nozzles• Check Valves• Piping• Flow Dividers• Fuel Pumps

www.tcssb.com


Control System Spares & Replacement Parts

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Control System Spares & Replacement Parts

▪ Multimillion dollar inventory of GE Speedtronic, ABB,Woodward's MicroNet

▪ Genuine OEM parts that have been obsoleted or“sunsetted” by the OEM.

▪ Test with Certification Parts supplied or refurbishedare fully tested in a live panel before shipment.

We offer a variety of options to the client:

New/Unused condition which carries a 12 or 18 month warranty*

Remanufactured condition which carries a 24 month warranty*, and a lower price

Refurbished Condition which carries a 12 or 18 month warranty.

GE Factory New, with latest revision level

www.tcssb.com

ONE STOP SHOP “ALL CONTROL SYSTEM REQUIREMENT”

Experts in Gas and Steam Turbine Controls

Familiar with Control Systems

▪ Woodward Netcon, Micro Net, 500 series, Atlas, 723,

▪ Hima Himax PES

▪ Siemens S7 PLC

▪ AB Control Logix PLC

▪ Triconex TS3000

▪ Bailey infi‐90 DCS

▪ iFix, Citect, Wonderware HMI

▪ GE Speedtronic series

▪ SIEMENS T1000, T2000, T3000

▪ Emerson Ovation

❖ Gas Turbine

❖ Steam Turbine

❖ Centrifugal/Axial Compressor

❖ Generator Control System Upgrade & Solution

Gas Turbine Steam Turbine Centrifugal/Axial Compressor Generator Control System Upgrade & Solution

www.tcssb.com


Fuel Systems, Accessories & Auxiliaries

www.tcssb.com



VIGV, VBV, VSV Actuators Bleed Valves Staging Valves

Fuel Manifolds & Feed Pipes

Sensors & Harnesses

Water Sprint Nozzles

Premixers

Fuel Nozzles

Gasket Balls & Spacers

VG ControllersStarters

Hydraulic Pumps

L&S Pumps

Wet Compression/

Fogging

www.tcssb.com

Fuel System & Auxiliary Solutions

Fuel Nozzles

Supply, Overhaul and Upgrade of Gas Turbine Auxiliary and Fuel System Components as well as turbine buckets

Control Valves Flow Dividers

Atomising Air and Boost Compressors

Fuel Pumps and Hydraulic Motors

COMPONENTS ARE OVERHAULED, TESTED AND CALIBRATED IN-HOUSE AT STATE-OF-THE-ART SERVICE CENTRES MALAYSIA, Canada & U.K

Gas Turbine 1st and 2nd Stage Buckets

www.tcssb.com


Training Courses-In house or On Site

TCS offer the following Courses

Topics covering gas turbines and associated equipment, including, but not limited to:

▪ Delivered training to over 5000 engineers, operators, maintenance personnel to educate and enhance skills

▪ Flexible logistics – hold training at our Training Center or bring classes to our client

▪ Specialist training packages customized to clients needs

▪ Well experienced instructors

❖ Introduction to Gas Turbine Plant

❖ Mechanical Maintenance

❖ Generator Control & Maintenance

❖ Gas & Steam Operations

❖ Medium speed diesel engine

❖ Gas Turbine Control Review

❖ Power System Protection

Gas Turbine Operations (GE Speedtronic Mark V, VI, Vie Controls)

GE Speedtronic Mark V, VI, Vie Maintenance/Trouble Shooting

Simplicity HMI Operation and maintenance

Siemens Control System (Teleperm ME, TXP, T3000, PCS7)

Woodward Control System (Netcon5000, Atlas PC, Micronet Plus)

Invensys Controls (Foxboro DCS, Triconex ESD, Wonderware HMI)

www.tcssb.com


Long Term Service Agreements

LTSA Framework

LTSA Support Services

LTSA Benefits

▪ Established contract terms and conditions

▪ Agreed pricing structure over mutually agreed time period

▪ Year-to-Year budget visibility

▪ Guaranteed availability of contracted services

▪ Single point contact for outages, planning, mobilization, QHSE and engineering

▪ Guarantee/warranty by a single source provider

▪ Inspection support container fleet available for scheduled and unscheduled outages at a moment’s notice

▪ Contract management and support team

▪ Engineering support

▪ 24 hour / 7 day emergency cover

▪ Remote monitoring and diagnostics

▪ Logistics support

▪ Training

▪ Troubleshooting

▪ Scheduled and unscheduled maintenance

▪ Technical support

▪ Spare parts and parts repair services

▪ Plant reliability, availability and performance

▪ OEM qualified engineers

www.tcssb.com

ENHANCED COLLABORATION + BETTER COMMUNICATION = SMOOTH EXECUTION

2 Million Hours of

Operating Data

60+ Years Combined Field Service Experience

Trained 5000+ Engineers

2GW IN 5 Countries

TESTIMONIALS

“TCS has provided invaluable service to the Nur Power. Aspart of a reliability and availability service agreement,TCS ensures proactive service and troubleshootingexpertise. Coupled with quick response to issues, theyhave helped maintain a high level of availability for ourpower plant” Nur Power Sdn Bhd

“Great job TCS.. appreciated all your hard work andefforts to complete the outage safely and on time atGreenstream fleet Mellitah Complex” BHGE

“TCS provides solid power generation support &maintenance services” Harouge Oil Operations (HOO)

www.tcssb.com

Our Clients

www.tcssb.com

Why Choose Us?

Serving the needs of the Power and Oil & Gas

Industry

Inventory of Spare PartsIn-stock

Quality and Price Leadership

Global Reach for Parts Distribution and Services

Sound Technical Support

Committed to Continuous Improvement – ISO 9001:2015

Fostering Mutually- Beneficial Relationships

www.tcssb.com

Certifications

SESB Certificate TNB License

Other Certifications

company overviewugatellc.com/rehabilitation/tcscompanyprofile.pdf · 2020. 6. 29. · company...

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