company overview - johnthompson-media.co.za company presentation rev 4.pdf · 1960 john thompson...
TRANSCRIPT
Company overviewTheo Lotter
24 March 2011
ACTOM
ACTOM (Pty) Ltd is a black empowered electrical engineering company employing over 5800 people with an annual order intake in excess of R 6-billion. ACTOM has a number of related manufacturing and trading interests across its 27 operating units, 22 production facilities and 25 distribution centres throughout South Africa.
ACTOM formerly traded under the name Alstom South Africa and re-branded to ACTOM in September 2009
Technology partners
ACTOM partners Alstom France for environmental equipment and in serving the maintenance, upgrade and retrofit market for larger boilers, as well as for railway transport activities.
ACTOM holds exclusive distribution, technology and representation rights for Alstom Grid (formerly the transmission business of Areva T&D) in South Africa and maintains management, technical and commercial links to Alstom Grid business units in Europe
Following the acquisition by Scneider Electric of the global distribution business of Areva T&D, the distribution, technology and representation agreements that exists between ACTOM and Areva will remain in place untill such time as a new agreement has been concluded
Share Holding
9 %
17% 9,5%
20% (4% is BEE equity)35%9,5%
Black individuals,management and
employees
Management
New Brand – evolution of name
ALSTOM
ACTIS OLD MUTUALJOHN THOMPSON
AREVA
AC CurrentATOM
ACTOM business sectors
ElectricalEquipmentTransport
PowerConversion
Power
Transmission& Distribution
Low VoltageEquipment
Industry &Contracting
ACTOM (Pty) Ltd
JOHN THOMPSON a division
John Thompson as part of ACTOM
John Thompson Mission Statement
With a history in Boiler making dating back to 1824And technology partners such as Combustion EngineeringRolls Royce, Alstom and various others, JT has access to and has built up a technology base that makes them leaders in the industry.
1824
History, experience and technology
1824 William Thompson established an iron boat building business in Bilston, UK
1935 Agent appointed in South Africa
1954 John Thompson – Albert de Jong (Pty) Ltd manufacture their first boiler in South Africa.
1960 John Thompson Africa (Pty) Ltd established under control of UK parent company.
1969 John Thompson UK acquired Cochran to become Europe’s leading manufacturer of shell boilers.
1977 Clarke Chapman Ltd & Reyrolle Parsons Ltd formed Northern Engineering Ltd (NEI).
1989 NEI merged with Rolls-Royce creating Rolls-Royce Industrial Power Group which included
International Combustion Ltd, Cochran and John Thompson Africa.2001 ALSTOM Power purchased the assets of NEI Africa including John Thompson Africa and ICAL
and created the business Division – John Thompson Boilers.2004 Alstom South Africa acquired 90% of its shares from Alstom Plc and became a South African
owned company with a 50% BEE ownership2009 Alstom Electrical Industries (Pty) Ltd rebranded to become ACTOM (Pty) Ltd of which John
Thompson (formerly “Alstom John Thompson”) is a division2010 John Thompson celebrates 75 years in South Africa
A proud & distinguished history
More than 75 Years of John Thompson in South Africa
TechnologyPeople
Customers
Technology source
John Thompson
1954 2008John Thompson developing in SA
Co-operation and technology agreements with Alstom are in place.
Alstom Technology
Environmentalequipment
Komati Boilerserve
Matimba Boilerserve
Sappi SaicorPermanent site
Port ElizabethOffice
Oude MolenPermanent site
DurbanBranch office
Cape TownHead Office
JohannesburgBranch office
John Thompson
Witbank office
Nelspruit office
Cape ConcentratesPermanent site
Executive management
JOHN THOMPSONManagement Structure
More than 200 years experience
New Generation Engineers
Graduate Engineers, Average age 28
Technology & Skills Focused
Training•Technician training•75 Apprentices
Training Programmes
Apprentice training school
• Boilermakers• Fitters• Welders
Boiler development and Training centre
• Boiler Operating (Coal Firing)• Boiler Operating (Oil and Gas Firing)• Boiler Maintenance• Stoker Maintenance• Boiler Supervision and Management• Boiler Inspection
“On site” Training• Boiler operating
Package boilerdivision
Industrial Watertube boiler
division
Utility Boiler & Environmental
division
Package Firetube BoilersHigh Voltage Electrode Boilers
DeaeratorsChaingrate StokersSteam Outsourcing
Engineering ServicesConstruction Services
Operating divisions
Biomass fired Watertube BoilersBiomass/Coal-fired Watertube BoilersBiomass/Oil fired Watertube Boilers
EchrohrkesselBoiler Components
Construction Services
Boilers maintenance contractsBoiler retrofits & upgradesFlue Gas Desulphurisation:
Wet, Seawater, DryDe NOx and SCONOx™
Electrostatic PrecipitatorsFabric FiltersElectronics
Materials HandlingConstruction services
Watertube boilerdivision
Manufacturingdivision
Pressure vesselsHeavy fabricationsWater-cooled ducts
TowersGalvanising baths
Cranes: Lifting capacity up to 100 tonCNC Plasma and Oxy-acetylene Profile cutting and flame planning: Largest plate size 4 m x 14 mGuillotine: Up to 3 m wide by 12 mm thickPlate Rolling: Up to 3,2 m wide and 70 mm coldPress Brake: Up to 400 ton, knife length 3 730 mmHydraulic Press: Up to 500 tonSubmerged Arc Welding Machines: Max. boom travel vertically 6 100 mm Max. boom travel horizontally 6 100 mmThermal Stress Relieving: Size 21000 x 5 150 x 5 855 mm Capacity 100 tonRadial and Traveling Bed Drilling Machines:
Max. distance outside column to spindle center 2 515 mmMax. height under spindle 2 200 mmMax. drill size 100mm, travel 11000 mm
CNC Pipe Bending: Up to 115 mm diameter – cold bending Above 115 mm – hot bendingAutomatic panel/membrane wall welding machinesPanel bending machineAutomatic economiser tube fin welding machines
Works Capabilities & Capacities
JOHN THOMPSON Representation
“John Thompson” Boilers installed
Worldwide Markets & Agents
Mechanical Design & Weld EngineeringConceptual DesignsDetail Designs & SpecificationProduct DevelopmentTechnical SupportWeld Qualifications
Instrumentation & ControlsControl PhilosophiesP & I DiagramsSCADA System DevelopmentEnquiry Specifications
Metallurgical InspectionsMetallorgraphic ExaminationNon-destructive testingTube bore inspection supervisionBoiler statutory inspectionsMetallurgical Inspection of plant and EquipmentFailure AnalysisRemnant Life Analysis
Engineering Services
Quality & Certification
• ISO 9001 : 2008• Lloyds Certificate of manufacture• BBBEE – Level 3 contractor• Fully comply to OHS act and other safety requirements
• CIDB 9ME Qualification• Eskom• Sasol
Solutions Driven
Engineering solutions
Logistics solutions
Financial solutionsEnvironmental solutions
Project solutions
Solutions!
Renewable Energy and Eco-fuels
Waste-heat BoilersBiomass combustionCo-generationSolar EnergyEnvironmental solutions
Customer Base (not a complete list)
Exports
South East Asia Business
Boilers Installed:
350+
Some South East Asia customers
John Thompson today
R 1 000 000 kAnnual turnover
Internet website – www.johnthompson.co.za
www.johnthompson.co.za
Factory Layout
Thank you
Operation Divisions
Utility Boilers & Environmental Solutions
Electrostatic Precipitators
De-Sulphurisation (NID)
Utility BoilersMaintenance,
Service & repairs
Pulse Jet Fabric Filters
Utility Boilers & Environmental
Continuing a long successful relationship with ESKOM
KendalArnotMatimba
Koeberg
BoilersPressure partsGas cleaningMaintenance
RepairsPipe work
Utility Boilers
Arnot Power station
Boilerserve contract
Boiler repairs & Boilerserve contract
Matimba Power Station.
Utility boilers
SAPPI Ngodwana
Replacement of two ESPs existing internals with ALSTOM newdesigned internals, consisting of three electrical fields each.
Electrostatic Precipitators
Coal Stack Emission Abatement System
The NID Process with bag Filters
MONDI Merebank
De-Sulphurisation of the existing coal firedboiler plant using our NID technology with Fabric Filters as integrated collector.
- Feb 2007 - P 41
Bag Filters
Fabric Filter Retrofit Units 1 to 3Arnot
Retrofitting of the existing ESP’s intoFabric Filter Plants.
Before
After
Industrial Watertube Boilers
Watertube Boilers
• Fossil and/or Fibrous Fuel Fired (Coal, HFO, Gas, Bagasse, Wood)• Petrochemical “Corner Tube” Boilers• Environmental Equipment• Deaerators• Boiler Upgrades, Conversions and Refurbishments• Boiler Instrumentation• Service, Spares and Repairs
Coal Fired Boiler with Zoned CAD Stoker and Selective Grit Refiring
•Repairs
•Construction
• Metallurgical Evaluation and Analysis
• Boiler Inspections
• Engineering Services
• Commissioning and Training Services
• After Sales Service and Spares
Watertube Boilers Construction and Field services
Typical Bagasse Fired Watertube Boiler
• Mhlume Boiler No. 7
• 100 t/h steam
• 31 bar, 400 oC
• Fuel: Baggase/Coal
• 400 t/h pre-boiler station
Typical Echrohr Kessel Cornertube Boiler
• Caltex refinery
• 120 t/h steam
• 45 bar, 450 oC
• Fuel: HFO, Gas or Vac Residual
Watertube Boilers
Boilers in the Sugar Industry
Illovo Ubombo,Swaziland 105 t/h
Acucareira de Xinavane Sugar,Mozambique 180 t/h
TSB Komati,South Africa 150 t/h
Mhlume Sugar Company,Swaziland 125 t/h
TSB MalelaneSouth Africa 150 t/h
Royal Swaziland Sugar CorpSimunye Sugar, Swaziland 125 t/h
Flacq United Estates Limited,Mauritius 100 t/h
Some of the over 100 boilers supplied
Boilers in the Sugar Industry
105 t/h Baggase fired boiler under construction for Illovo Ubombo in Swaziland
Construction operations
180 T/h Bagasse/coal fired boiler under construction in Mozambique
Construction operations
Package Boilers
• Package Firetube BoilersThompson EUROPAC Coal-firedThompson ENVIROPAC Oil/gas-firedThompson REDIPAC Oil/gas-firedThompson SIMPAC Wood-fired
• Wasteheat Boilers
• High Voltage Electrode Boilers
• Micropac boiler optimization
• Deaerators
• Chaingrate Stokers
• Gas cleaning solutions
• Steam Outsourcing
• Engineering Services
• Construction and Field services
Package Firetube - Products & Services
- Feb 2007 - P 52
6 - Afripac 492K’s
• Steam flow each 20 650 kg/h• Steam pressure 1 830 kPa• Efficiency on NCV 88%• Fuel Pea Coal
Typical Large Boilerhouse
3 - TM800 Multipacs(3 x 8 t/h)
Typical Oil Fired Installation
Firetube Boilers Construction and Field services
•Repairs
•Construction
• Metallurgical Evaluation and Analysis
• Boiler Inspections
• Engineering Services
• Commissioning and Training
• After Sales Service
• Spares
JOHN THOMPSON coal-fired boiler with superheater for co-generation of process steam and electricity
Innovative Designs
Coal-fired boiler gas cleaning
Bag filter for smaller boilers
using glass membrane bags High efficiency mechanical
cyclone grit arrestors
Gas cleaning solutionBag Filter
Lower grit particle emissionCleaner air
Gas cleaning solutionHigh efficiency Cyclones
Lower grit particle emissionCleaner air
Heat transfer solutionSpiral tubes
Improved boiler eff.Less fuelSmaller boilerCost saving
Efficiency solutionMicropac boiler management
Improved boiler eff.Less fuelReduced human errorCost saving
Solutions Driven
High EfficiencyCoal-fired firetube boiler
Steam Outsourcing
• Outsourcing Contracts
• Operating & Maintenance contracts
• Operating Contracts
• Existing boilerhouse management
• Steam utilization surveys & feasibility studies
• Steam Management services
Manufacturing - Cape Town Works
Manufacturing
John Thompson works – since 1954
Manufacturing
Factory layout
•Area under roof : 30 000m2
•Crane capacity : 100 ton•Annual Production tonnage : 4500 tons•Annual works hours : 360 000•Annual Foundry tonnage : 450
Cranes: Lifting capacity up to 100 tonCNC Plasma and Oxy-acetylene Profile cutting and flame planning: Largest plate size 4 m x 14 mGuillotine: Up to 3 m wide by 12 mm thickPlate Rolling: Up to 3,2 m wide and 70 mm coldPress Brake: Up to 400 ton, knife length 3 730 mmHydraulic Press: Up to 500 tonSubmerged Arc Welding Machines: Max. boom travel vertically 6 100 mm Max. boom travel horizontally 6 100 mmThermal Stress Relieving: Size 21000 x 5 150 x 5 855 mm Capacity 100 tonRadial and Traveling Bed Drilling Machines:
Max. distance outside column to spindle center 2 515 mmMax. height under spindle 2 200 mmMax. drill size 100mm, travel 11000 mm
CNC Pipe Bending: Up to 115 mm diameter – cold bending Above 115 mm – hot bendingAutomatic panel/membrane wall welding machinesPanel bending machineAutomatic economiser tube fin welding machines
Capabilities & Capacities
•X-Ray installation of 300 kV
•Universal Testing Machine
•Impact Testing (Notch Toughness)
•Ultrasonic Testing (UT)
•Hardness Testing (Fixed & Portable)
•Dye Penetrant Inspection (DPI)
•Static & Dynamic Balancing – max.diameter 1520 x max. length 2380mm
•Tensile: Bends, Drift Expanding, Compression
•Magnetic Particle Inspection (MPI)
Inspection and Testing
The following welding processes are in use:
FBW Flash Butt WeldingMMA Manual Metal ArcFCAW Flux Cored Arc WeldingOA Oxy-AcetyleneMCAW Metal Cored Arc WeldingSA Submerged ArcMAG & pulsed MAG Metal Active GasMIG & pulsed MIG Metal Inert GasTIG & pulsed TIG Tungsten Inert Gas
Welding Capability
Manufacturing Gallery
Panel Walls
Manufacturing Gallery
Water-cooledHood
Manufacturing Gallery
Pressurevessel
Manufacturing Gallery
Spreader Openings
Manufacturing Gallery
SpecialFabrications
Manufacturing Gallery
Manufacturing Gallery
Internet website – www.johnthompson.co.za
www.johnthompson.co.za
Factory Layout
Thank you