company presentation & nuclear fusion · pdf file17 ut / ultrasonic xx ut / tofd...
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Company presentation & nuclear fusion contracts
LA FUSIONE NUCLEARE E LE SUE PROSPETTIVE
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• The Company
• Big Phisics Projects
• Nuclear Fusion
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Company presentation
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Consolidated turnover:100,000,000 euro
Employees: 500 +
Assets: 60,000,000 €
Investments: 50,000,000 € in the last 3 years
Net worth (Equity and Reserves): 70,000,000 €
Orders Portfolio: 160,000,000 €at March 31st 2014
Some numbers of the Tosto Group
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Workshop Location
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Engineering and Design
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Manufacturing
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“all in house”
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Welding
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This particular welding is performed using a gun inserted in thetubesheet hole with a rotating head. With special tools is possibleto re-build the seat when is necessary to cut the tube alreadywelded.
Internal Bore WeldingElectro Beam Welding with PRO-BEAM partnership
For the construction of the Vacuum Vessel,Walter Tosto, with the cooperation of PRO-BEAM, has developed and qualifiedprocedures for the execution of EB welding.EB welding, thanks to the law heat inputduring the activities, allows a better controlof the related deformation.
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Non Destructive & Mechanical Testings
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UT / Ultrasonic x x
UT / TOFD ("Ttime of Flight Diffraction") x x
RT / X-Ray x x
RT / Gamma Ray x x
PT / Dye-Penetrant x x
MT / Magnetic Particle x x
HB, HV, HRC / Hardness Testing x x
Air Pressure Testing x
Tightness / LeackageTesting Helium x
Hydro Pressure Testing x
Delta Ferrit Testing x
PMI x x
UT Phased array x x
Mechanical Test In‐house Contract
Tensile x x
Impact T. x x
Hardness x x
Bending x x
Macrotest x x
Disbonding x
Microtest x
Chemical analisys x
NDE Special dedicated androbotized equipmentshall be designedmanufactured andqualified for the NDEexaminations
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Dimensional Inspection
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3D laser scanner shall be used for dimensional check. This controlshall be done in any critical intermediate step of fabrication to keepunder control and in case to allow a remedial action, the actualdimension with the predicted ones.
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Certificates
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CERTIFICATESISO 3834‐2:2008
ISO 9001:2000
ISO 14001:2004
PED MODULO H1
SELO: PRESSURE VESSELS
SELO: BOILER
CERTIFICATE OF AUTHORIZATION U
CERTIFICATE OF AUTHORIZATION U2
CERTIFICATE OF AUTHORIZATION U3
CERTIFICATE OF AUTHORIZATION S
CERTIFICATE OF AUTHORIZATION R
CERTIFICATE OF AUTHORIZATION NATIONAL BOARDCERTIFICATE OF AUTHORIZATION N
CERTIFICATE OF AUTHORIZATION NPT
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Big Phisics Projects
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Borexino Project
Istituto Nazionale di Fisica Nucleare & PricetonUniversity – LNGS Assergi (AQ)WT has supplied Sphere, Water Tank and ServiceEquipment for the Borexino Project.The main challenging of the project was theinstallation of a large steel structure in a very limitedaccess facility.
Part Dimensions Material
Water Tank Ø 18.000 mm SS304L
Sphere Ø 13.700 mm SS304L
Waterlock Sliding Port ☐ 4.200 mm SS304L
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Dark Side ProjectPriceton University – LNGS Assergi (AQ)A programme of experiments based on innovative detectors aims to take dark-matterdetection to a new level of sensitivity.
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Nuclear Fusion
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ITER, from Latin, means “way”. It’s themain international experiment with thepurpose of demonstrate scientific andtechnical feasibility of the “fusion” as thenew source of energy .
The ITER Project
In 2010 the Italian Consortium composed byAnsaldo Nucleare, Mangiarotti Spa, WalterTosto Spa and relevant sub‐supplier partnerswon the tender to provide 7 sectors of the IterVacuum Vessel.
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At this moment Walter Tosto has in his portfolio 4 contracts for manufacturing equipment for nuclear fusion projects:
1. ITER Vacuum Vessel
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2-ITER Divertor Cassette prototype
3-ITER Inner Vertical Target
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4-JT60-SA (broader approach to ITER) Casings for Toroidal Coils
4-JT60-SA (broader approach to ITER) Casings for Toroidal Coils
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MANUFACTURING OFITER VACUUM VESSEL EU SECTORS
The activity described in the presentation of the vacuum vessel are developed by AMW
consortium in the frame of the contract with F4E
The sentences reported in the presentation not
represent necessarily the opinion of ITER
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What is the Vacuum Vessel of ITER project ?The vacuum vessel is a hermetically‐sealed steel containerinside the cryostat that houses the fusion reaction andacts as a a first safety nuclear containment barrier. In itsdoughnut‐shaped chamber, or torus, the plasma particlesspiral around continuously without touching the walls.
The ITER vacuum vessel will be twice as large andsixteen times as heavy as any previous tokamak, withan internal diameter of 6 meters. It will measure alittle over 19 meters across by 11 meters high, andweigh in excess of 5,000 tons.
LA FUSIONE NUCLEARE E LE SUE PROSPETTIVE
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VV Ports ManufactureVV Sectors Manufacture
Different Roles of IO and DA’s in the supply of Vacuum Vessel
PA4RFDAUpperPorts
PA3KODA2 Sectors
PA2F4E
7 Sectorsand spliceplate
PA5KODA
B1Lower and
EquatorPorts
B2VV
Support
B3NB Liner
B4VV
SealingFlange
IWS Manuf.
PA1INDAInternalWall
Shieldingblock
VV Sectors with IWS and portstub extension installed
IWS for the field joint Ports
Final assembly atIO Site Cadarache
AMW PRE [RFX UNIROMA3 2013]