company profile - · pdf filesince 1975 offering the highest quality to industries worldwide...

Since 1975

Offering the highest quality to industries worldwide

Company profile

Isidro Bonifaz 471 Independencia Lima 28 Perú40 South Main Street Sherburne, New York 13460T (511) 613 9200F (511) 613 9201E [email protected]

Tecnofil is a world class manufacturer of semi-finished copper and copper alloy products. We are a privately owned Peruvian company with over 40 years of experience in the metals industry. Present worldwide, Tecnofil is a group of companies, consisting of Tecnofil S.A., our headquarters and main plant in Lima, Peru and Tecnofil Chenango S.A.C. our U.S.-based plant in Sherburne, NY.

Mission

Be leaders in the transformation and marketing of copper and its alloys and to be recognized for the quality of our products, our services, our people and our organization.

Commitment to quality, the environment and our workers

Our more than 340 employees are dedicated to delivering the highest quality products. They are supported by our Integrated Management System certified to:

• ISO 9001-2008 (Quality Management System)

• ISO 14000-2004 (Environmental Management System)

• OSHAS 18001-2007 (Safety and Occupational Health Management System)

• BASC (Secure International Trade Management System)

As a socially responsible business we have also been certified in compliance with the SMETA 4-Pillars (Supplier Ethical Data Exchange).

World class products

Manufacturing the highest quality products starts with our sourcing of the best available raw materials such as grade “A” copper cathode and other non-ferrous metals. Our products comply with RoHS, REACH, WEEE and “Conflict-free” reporting requirements.

Continuous improvements

Over 40 years Tecnofil has continued to invest in its production processes to improve quality, on time delivery and reduce costs. From our start casting copper billets we have transformed our plants incorporating the latest in vertical upcast technology, continuous forming extrusion, rolling, drawing and annealing. We have a dedicated team of metallurgists continuously improving our production process.

Quality control

Tecnofil has one of the most advanced metallurgical laboratories in South America. Equipment includes an atomic absorption analyzer, optical emissions tester, oxygen/hydrogen analyzer, high resolution microscopes, conductivity Sigmascope, metallurgical microscope, stereoscope, tensile strength tester, hardness tester, x-ray fluorescence thickness tester and others. It ensures we meet the tightest of tolerances our customers request.

Why Tecnofil

• World class quality

• A diverse metal and product range

• Competitiveness

• Flexibility

• Reliability

Chenango - USA

About Us

Lima - Peru

Oxygen free copper

Tecnofil uses virgin copper cathodes to manufacture its products to specific minimum copper purity levels. Chemical compositions are based on ASTM, DIN EN, JIS or to a customer’s requirements. Oxygen Free Electronic grade copper (CDA 101 / Cu-OFE) is 99.99% pure, while Oxygen Free copper (CDA 102 / Cu-OF) is 99.95% pure. Due to their lack of oxygen, these alloys present minimal to no hydrogen embrittlement and their conductivity may be certified to over 101% IACS. Desirable characteristics of these copper alloys include corrosion resistance, ductility, formability, thermal conductivity, and weldability. Product applications include bus bar, bus conductors, rotor bar, electrical conductors, electrical cable, coaxial cables, magnet wire, transistor components, welding wire and trolley wire.

Electrolytic Tough Pitch (ETP) copper

Tecnofil offers ETP copper (CDA 110 / Cu-ETP) which has a minimum 99.90% copper and is used in applications where the presence of oxygen between 0.02% and 0.05% is not critical. ETP is the most widely used copper alloy. Product applications include bus bar, bus conductors, electrical conductors and cable, connectors and many other applications.

Silver bearing copper

These oxygen free copper silver alloys have advantages over pure copper alloys in applications where resistance to thermal softening and high strength are required while maintaining high conductivity. Tecnofil offers alloys CDA 104, CDA 105 and CDA 107. Typical applications for these alloys include bus bar, commutator bars and segments, conductivity wire and other conductors, contacts, fuse clips, generator coils, heat exchangers, switches, terminal connectors, terminals and windings.

Copper phosphorus

These alloys have at least 99.90% copper and contain a range of phosphorus. The phosphorus reduces oxygen content and lowers surface tension as well as eliminates cracking and breakages. Copper phosphor offers excellent weldability, brazability, solderability, corrosion resistance, ductility, formability, electrical and thermal conductivity. Typical applications include welded or brazed bus bar, conductors, resistance for welding equipment, wire connectors, anodes, hangers and racks for electroplating.

Copper magnesium

Copper magnesium alloys are an environmentally friendly alternative to copper cadmium alloys. Tecnofil’s automated furnace feeding technology allows for precise alloying to achieve the desired tensile strength, electrical conductivity and diameters. Typical applications for these alloys include conductors, contacts, terminal connectors, terminals, electrical wire and cable, catenary and electrical trolley wire.

High copper tin

This alloy contains ranges of tin and other elements producing a metal with high ductility and electrical conductivity. Typical applications include various types of wiring harnesses. Tecnofil’s casting and drawing technology, ensure precise mechanical properties for advanced performance.

High copper alloy solder (deoxidized copper)

Widely used in the automotive industry for the purpose of achieving a copper colored, high conductivity, non-porous solder on materials such as copper and steel. It contains traces of manganese, tin and other elements providing corrosion resistance, electrical and thermal conductivity, galling resistance, and high strength.

Copper iron

These alloys containing iron and other elements are ideal for applications where appearance, corrosion resistance, electrical and thermal conductivity, formability, high strength, resistance to thermal softening, cracking resistance, solderability and weldability are desired. Typical applications include electrical connectors and terminals, cable wrap and shielding, circuit breaker components, clamps, contact springs, fuse clips, plug contacts, rivets, and other heat resistant applications.

Description of our alloys

Lead free brass

A historical alloy mainly composed of copper and a range of 5% to 40% zinc. Common names include Gilding Brass, Commercial Bronze, Jewelry Bronze, Red Brass, Brass, Low Brass, Cartridge Brass, Yellow Brass and Muntz Metal. Depending on the zinc content, the properties of these alloys vary and our customers will require particular alloys considering their properties for cold heading, elasticity, electrical and thermal conductivity, corrosion resistance, tensile strength, memory, weldability, plateability, and even color. Their lead free status makes some of these ideal for plumbing components, costume jewelry, ball point pens, chain links, zippers and architectural enhancements. We also see these alloy in the electrical industry for the manufacture of components such as connectors, electrical sockets, cables, cable wrap or rotor bars. Industries in general will require more than one of these alloys for the manufacture of welding wire, chins, springs, wire screens, some hot forgings, a wide variety of cold headed parts, an assortment of fasteners and marine parts.

Copper zinc tin

This alloy containing about 88% copper and 10% zinc is appreciated for its fatigue resistance, appearance, corrosion resistance, strength, wear resistance, resistance to stress relaxation, cracking resistance, electrical and thermal conductivity and formability. Typical uses include visible electrical connectors, fuse clips, switch and contact springs, terminals, bushings and pen clips.

Naval brass and uninhibited naval brass

Traditionally used in naval applications for the manufacturing of fasteners and hardware in contact with fresh and salt water these alloys contain 40% zinc and up to 1% tin. Properties include a distinctive appearance, resistance to corrosion, oxidation, wearing, galling, fatigue, cracking and thermal softening, electrical and thermal conductivity, strength, plateability and rubber adhesion.

Phosophorus bronze

These alloys contain phosphorus and tin concentrations ranging from less than 1% to 9%. Their properties include flexibility, electrical and thermal conductivity, corrosion resistance to salt water and acids, formability, strength, resistance to stress relaxation, fatigue, wear, thermal softening and cracking, endurance, solderability, machinability and formability. Typical applications include fasteners, contact springs, messenger wire, resistance wire, electrical connectors, electronic connectors, fuse clips, switch parts, wire brushes, pins, beater bars, truss wire, welding rods, terminals, gears and marine parts.

Silicon bronze

These alloys contain a range of silicon, manganese and zinc. High-Silicon Bronze A and Low-Silicon Bronze B are the most commonly used alloys. They are preferred for their corrosion resistance to fresh and salt water, petrochemicals and paper industry chemicals, oxidation resistance, formability, brazability, solderability and weldability, strength, wear and galling resistance, resistance to stress relaxation and thermal softening, electrical and thermal conductivity and appearance.

Manganese brass

These environmentally friendly alternatives to nickel bearing alloys are preferred in the jewelry and garment industry where there is contact with human skin.

Copper nickel

These alloy varieties are used for their corrosion resistance to fresh and salt water, flexibility, formability, resistance to thermal softening, solderability, brazeability, weldability, electrical and thermal conductivity. They have a nickel content of 2% to 10% with traces of manganese. Typical uses include resistance wire, welding wire, connectors, electronic contacts, switch springs, telecommunications connectors and brazing wire.

Nickel silver

An alloy composed of copper, nickel and zinc, it offers a silvery shiny finish, resistance to corrosion, formability, electrical and heat conductivity, strength and formability. Typical applications include visible parts for instruments, fasteners, wires and zippers.

Wires Trolley EDM Welding Wire Nails Rods Bus Bar Shapes Flat Wire Strip

Copper • • • • • • • • •

Silver bearing copper • • • • • •

Copper phosphorus • • • • •

Copper magnesium • •

Deoxidized copper •

Copper iron •

Lead free brass • • • • • • •

Copper zinc tin •

Naval brass •

Phosphorus bronze • • •

Silicon bronze • • • • •

Manganese brass •

Copper nickel •

Nickel silver • •

Since 1975



Copper wires

Tecnofil offers a variety of high quality copper wires cast out of virgin materials directly from Peruvian mines. Our high-end equipment allows us to offer wires ranging from 0.16 mm to 25 mm to the exact specifications and the highest conductivity.

Copper phosphorusAlloy Cu P Diameter (mm) Soft Half Hard Tensile (Mpa)

Min Max Elongation % in 10 in.

C 122 99.90 0.0275 0.25 25.40 15 - 35 1 - 3.8 290 - 415

C 12220 99.90 0.0525 0.25 25.40 15 - 35 1 - 3.8 290 - 415

Silver bearingOxygen Free

Alloy Cu Ag O2 max Diameter (mm) Soft Half Hard Tensile (Mpa)


C 104 99.95 0.027 0.001 3.18 25.40 15 - 35 1 - 3.8 290 - 415

C 105 99.95 0.034 0.001 3.18 25.40 15 - 35 1 - 3.8 290 - 415

C 107 99.95 0.085 0.001 3.18 25.40 15 - 35 1 - 3.8 290 - 415

CopperOxygen Free

Alloy Cu O2 max Diameter (mm) Soft Half Hard Tensile (Mpa)


C 101 99.99 0.0005 0.16 25.00 15 - 35 1 - 3.8 290 - 415

C 102 99.95 0.001 0.16 25.00 15 - 35 1 - 3.8 290 - 415

International standardsAmerican European Japanese

Alloy Norm Alloy Norm Alloy Norm

Copper wire C 10100C 10200C 11000C 10400C 10500C 10700C 12200C 12220

ASTM B1 ASTM B2 ASTM B3

Cu-FRHC Cu-OFCu-ETP

DIN EN 13601-2002 C 1020 C 1100 C 1201 C 1200

JIS H 3260

Copper wire

CopperOxygen Free

Alloy Cu O2 max Diameters (mm) Tolerance Elongation % in 10 in.

Tensile

Mpa

C 101 99.99 0.0005 1.241.271.381.50

-0.04 / +0.00 26 - 32 245 - 285

C 102 99.95 0.001 1.241.271.381.50

-0.04 / +0.00 26 - 32 245 - 285

Specialty wire for welding tin cans

Values are nominal: actual production values may vary.

CopperOxygen Free

Alloy Cu O2 max Diameters (mm)

C 101 99.99 0.0005 8 - 25

C 102 99.95 0.001 8 - 25

As - Cast Wirerod



As - Cast Wirerod C 10100C 10200

ASTM B49 Cu-FRHC Cu-OFCu-ETP

BS EN 1976 - 2012 C 1020 C 1100 C 1201 C 1200

Acording to customer request


Packaging options for copper wiresDiameters (mm) Plastic spool Octobin carboard box Wooden spools Coil on carrier Coil on pallet

Min Max 4 - 20 kg 1,000 - 2,000 kg 220 - 1,000 kg 90 - 1,000 kg 1,000 - 4,000 kg

0.16 0.30 •

1.00 3.50 •

0.50 7.00 •

1.50 15.00 •

5.00 25.00 •

4

1

3

2

1. Coil on pallet (As - Cast Wirerod)

2. Coil on pallet (drawn wire)

3. Coil on carrier

4. Coil on pallet (custom)

5. Wooden spools

6. Plastic spools

7. Octobin

5 6

7

Since 1975



Alloy wires

Smelting virgin materials, our upcasts give us the perfect startingpoint for our drawing equipment and induction annealing. We reach international standards or custom specifications.

Copper magnesiumAlloy Cu Mg Diameter (mm) Temper range

Min Max Soft Hard

C 18661 99.60 0.40 0.16 7.00 Annealed Spring

High copper tinAlloy Cu Sn Diameter (mm) Temper range

Min Max Soft Hard


Copper ironAlloy Cu Fe P Zn Mg Diameter (mm) Temper range

min max Soft Hard

C 197 98.89 0.75 0.25 0.105 0.25 8.00 Annealed Spring

C 1921 99.86 0.10 0.0325 0.25 8.00 Annealed Spring


Deoxidized copperAlloy Cu Mn Sn Si Diameter (mm) Temper range

Min Max Soft Hard


Alloy wire


Lead free brassAlloy Cu Zn Diameter (mm) Temper range

Min Max Soft Hard

C 210 95 5 0.13 22.20 Annealed Spring









Copper zinc tin - Contact bronzeAlloy Cu Zn Sn Diameter (mm) Temper range

Min Max Soft Hard


Naval brassAlloy Cu Zn Sn Diameter (mm) Temper range

Min Max Soft Hard



Phosphorus bronzeAlloy Cu Sn P Diameter (mm) Temper range

Min Max Soft Hard










Manganese brassNickel free

Alloy Cu Mn Zn Al Diameter (mm) Temper range

Min Max Soft Hard



Copper nickelAlloy Cu Ni Diameter (mm) Temper range

Min Max Soft Hard




Copper nickel tinAlloy Cu Ni Sn Diameter (mm) Temper range

Min Max Soft Hard


Silicon bronzeAlloy Cu Si Mn Diameter (mm) Temper range

Min Max Soft Hard






Nickel silverAlloy Cu Ni Zn Diameter (mm) Temper range

Min Max Soft Hard







Lead free brass wire

C 21000 C 22000 C 22600 C 23000C 24000 C 26000 C 27000

C 27400

ASTM B134 - 08CuZn10

CuZn15CuZn20CuZn30

CuZn36CuZn37CuZn40CuZn42

DIN EN 12166 C 2100 C 2200

C 2300 C 2400 C 2600 C 2700

C 2800

JIS H 3260

Phosphorus bronze wire

C 51000 C 51900C 52100

ASTM B159 CuSn4 CuSn6 CuSn8

DIN EN 12166:1998 C 5071 C 5111 C 5102 C 5191 C 5212

JIS H 3270

Silicon bronze wire

C 65100 C 65500

ASTM B99 CuSi1CuSi3Mn1

DIN EN 12166 According to customer request

According to customer request

Nickel silver wire

C 75200 C 75700

ASTM B206 CuNi12Zn24 CuNi18Zn20

DIN EN 12166:1998 C 7451 C 7521 C 7541 C 7701

JIS H 3270

Tecnofil Produces its high performance EDM wire using the highest quality brass and the latest drawing technology. Our goal is to offer the most reliable cutting performance.

A1

A2

ODIDd

Specialty wire for Electrical Discharge Machining(EDM)

Technical specificationsWire Diameter Sizes 0.200 mm, 0.250 mm & 0.300 mm

Diameter Tolerance +0.000 / -0.002 mm

Tensile Strength Hard wire 900 - 1050 N/mm²

Soft wire 450 - 550 N/mm²

Brass Material Specifications CDA 270 CDA 274

Material Composition 65% Cu / 35% Zn 63% Cu / 37% Zn

Technical specificationsSpool size (mm) Net wt (kg) Length (km)

Spool type OD ID A1 A2 d Lb Kg 0.3 mm 0.2 mm

P-5 160 70 114 90 20 11 5 8.4 19.1

P-10 200 90 134 110 25 22 10 16.8 38.2

P-20 250 110 140 110 34 44 20 33.5 76.4

DIN 125 125 80 125 100 16 8.8 4 6.7 15.3

DIN 160 160 100 160 128 22 17.6 8 13.4 30.6

DIN 200 200 125 200 160 22 35.2 16 26.8 61.2

Packaging options for alloy wiresDiameters (mm) Plastic spool Octobin carboard box Wooden spools Coil on carrier Coil on pallet

Min Max 4 - 20 kg 1,000 - 2,000 kg 220 - 1,000 kg 90 - 1,000 kg 1,000 - 4,000 kg

0.16 0.30 •

1.00 3.50 •

0.50 5.50 •

1.50 15.00 •

5.00 25.00 •

3

21

4

1. Coil on carrier

2. Coil on pallet

3. Wooden spools

4. Plastic spools

5. Octobin

5

Since 1975



Copper bars

Tecnofil’s long experience in continuous rotary forming extrusion enables us to offer a wide variety of high conductivity copper bars, bus bar, flat wire and shapes. Our variety of bars are used in busways, switchboards, transformers, control panels, heat sinks, commuters and many other applications.

Straight lengths from 1.5 m. to 6 m. (our standard is 12 ft.)

Copper bus bar and flat wire

Width

in. 0.25 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 6 7 8.5

mm 6 12 25 38 50 63 76 89 102 114 127 152 178 216

Thickness 0.079 2

0.100 2.5

0.125 3

0.250 6

0.375 9

0.500 12

0.625 16

0.750 19

0.875 22

1.000 25

1.125 28

1.250 32

1.375 35

1.500 38

1.625 41

1.750 44

1.875 48

2.000 50

2.125 54

2.250 57

2.375 60

2.500 63

3.000 76

Coils (Made in Peru)

Straight lengths (Made in Peru)

Straight lengths and coils (Made in Peru)

Straight lengths (Made in U.S.A.)

Straight lengths (Made in Peru and U.S.A.)

Straight lengths and coils (Made in Peru and U.S.A)



Copper bus bar and flat wire

C 10100 C 10200C 11000

ASTM B187 - 15 Cu-FRHC Cu-OFCu-ETP

DIN EN 13601C 1020 C 1100

JIS H 3140

Copper falt wire coils

C 10100 C 10200C 11000


DIN EN 13599 - 2014C 1020 C 1100

JIS H 3100

Copper phosphorusCode Alloy Cu P

Cu-DMP C 122 99.90 0.0275

C 12220 99.90 0.0525


Code Alloy Cu Ag O2 max

Cu-Ag C 104 99.95 0.027 0.001

C 105 99.95 0.034 0.001

C 107 99.95 0.085 0.001

CopperOxygen Free

Code Alloy Cu O2 max

Cu-OFE C 101 99.99 0.0005

Cu-OF C 102 99.95 0.0010

Cu-ETP C 110 99.90 0.02 - 0.04

SE/SC

RC

FRE

Edges and tolerancesEdge Radius tolerance (ASTM)

Thickness in mm

SE/SC Up to 3/16 incl 1/64 max 0.4 max

Over 3/16 to 1 incl 1/64 to 1/32 0.4 to 0.8

Over 1 1/32 to 1/16 0.8 to 1.6

RC Up to 1/8 incl 1/85 to 1/51 0.3 to 0.5

Over 1/8 to 3/16 incl 1/43 to 1/25 0.6 to 1.0

Over 3/16 to 1 incl 1/21 to 1/12.7 1.2 to 2.0

Over 1 1/10.4 to 1/6.43 2.40 to 3.95

FRE All sizes 0.5 to 0.625 x Thickness



Copper round bars C 10100 C 10200C 11000


DIN EN 13601 C 1020C 1100

JIS H 3250

Copper square and hexagonal bars

C 10100 C 10200C 11000


DIN EN 13601 C 1020C 1100

JIS H 3140

Copper squares, rounds,hexagonal and shapes

New developments in our extrusion and drawbench methods have enabled us to increase our size ranges for squares, rounds and hexagonal while maintaining high standars. Our in house tooling design and engineering permits us to offer copper shapes to customer drawings.

Square bar dimension 6 mm (0.250”) up to 76 mm (3.00”)

Straight lengths from 1.5 m. to 6 m. (our standard is 12 ft.)

Shapes dimension 6 x 12 mm (0.250” x 0.500”) up to 50 x 150 mm (2.00” x 6.00”)

All shapes need a preliminary technical evaluation

We can chamfer our round bars.

Round bar diameter 6 mm (0.250”) up to 102 mm (4.00”)

Hexagonal bar dimension 6 mm (0.250”) up to 102 mm (4.00”)

Min

. 6 m

m

Max

. 102

mm

Max

. 102

mm

Min

. 6 m

mMax. 12 mm

Min. 6 mm

Max

. 150

mm

Min

. 50

mm

766 mm

766

mm

SilverThickness Width Plating thickness Unit

mm Min 3.18 25.40 0.127 μ

Max 15.88 152.40 0.381 μ

in. Min 0.1250 1.0000 0.000005 inch

Max 0.6250 8.0000 0.000015 inch

TinThickness Width Plating thickness Unit

mm Min 3.18 25.40 1 μ

Max 15.88 152.40 8 μ

in. Min 0.1250 1.0000 0.00004 inch

Max 0.6250 8.0000 0.0003 inch

PlatingTecnofil offers silver or tin plated copper bus bar, flat wire or bars.Our modern continuous process enables us to plate with a superior plating finish.

1. Pancake coil

2. Traverse wound coil

3. Wooden box

4. Structure

3

21

4

Since 1975



Alloy bars

Our continous improvement in alloy up-casting methods followed by our proven process of drawing and straigtening produce a range of alloy bars that our global customers have appreciated for many years.

Lead free brassAlloy Cu Zn Diameter (mm) Temper range

Min Max Soft Hard

C 210 95 5 2.50 50.00 Annealed Hard

C 220 90 10 2.50 50.00 Annealed Hard

C 226 87 13 2.50 50.00 Annealed Hard

C 230 85 15 2.50 50.00 Annealed Hard

C 240 80 20 2.50 50.00 Annealed Hard

C 260 70 30 2.50 50.00 Annealed Hard

C 270 65 35 2.50 50.00 Annealed Hard

C 274 63 37 2.50 50.00 Annealed Hard

C 280 60 40 2.50 50.00 Annealed Hard

Phosforus bronzeAlloy Cu Sn P Diameter (mm) Temper range

Min Max Soft Hard

C 501 99.32 0.65 0.03 2.50 13.00 Annealed Hard

C 505 98.46 1.35 0.19 2.50 13.00 Annealed Hard

C 507 98.25 1.75 2.50 13.00 Annealed Hard

C 509 96.68 3.15 0.17 2.50 13.00 Annealed Hard

C 510 94.81 5.00 0.19 2.50 15.00 Annealed Hard

C 511 95.61 4.20 0.19 2.50 15.00 Annealed Hard

C 519 93.81 6.00 0.19 2.50 15.00 Annealed Hard

C 521 91.81 8.00 0.19 2.50 15.00 Annealed Hard

Alloy round bars


Silicon bronzeAlloy Cu Si Mn Diameter (mm) Temper range

Min Max Soft Hard

C 651 98.60 1.40 2.50 38.10 Annealed Hard

C 653 97.70 2.30 2.50 38.10 Annealed Hard

C 655 95.80 3.30 0.90 2.50 38.10 Annealed Hard

C 656 96.60 3.40 2.50 38.10 Annealed Hard

Thicker than 5.5 mm only available in soft.

Copper nickelAlloy Cu Ni Diameter (mm) Temper range

min max Soft Hard

C 702 97.50 2.50 2.50 6.50 Annealed Hard

C 705 93.20 6.80 2.50 6.50 Annealed Hard

C 707 90.00 10.00 2.50 6.50 Annealed Hard

Copper nickel tinAlloy Cu Ni Sn Diameter (mm) Temper range

Min Max Soft Hard

C 725 88.20 9.50 2.30 2.50 6.50 Annealed Hard


Nickel silverDiameter (mm) Temper range

Alloy Cu Ni Zn Min Max Soft Hard

C 745 65.0 10.0 25.0 2.50 6.50 Annealed Hard

C 752 65.0 18.0 17.0 2.50 6.50 Annealed Hard

C 757 65.0 12.0 23.0 2.50 6.50 Annealed Hard

C 760 61.5 8.0 30.5 2.50 6.50 Annealed Hard





Lead free round bars

C 21000 C 22000 C 22600 C 23000C 24000 C 26000 C 27000

C 27400

ASTM B927-13CuZn10

CuZn15CuZn20CuZn30

CuZn36CuZn37CuZn40CuZn42

DIN EN 12163:2011 C 2100 C 2200

C 2300 C 2400 C 2600 C 2700

C 2800

JIS H 3250

Phosphorus bronzeround bars

C 51000 C 51900C 52100

ASTM B139 CuSn4 CuSn6 CuSn8

DIN EN 12167 C 5071 C 5111 C 5102 C 5191 C 5212

JIS H 3270

Silicon bronze round bars

C 65100 C 65500


DIN EN 12163:2011 According to customer request


Copper nickelround bars

C 70200C 70700C 72500

ASTM B122-11 According to customer request




Nickel silverround bars

C 74500C 75200 C 75700C 76000

ASTM B122-11 CuNi12Zn24 CuNi18Zn20

DIN EN 12167 C 7451 C 7521 C 7541 C 7701

JIS H 3270

Tecnofil offers a range of copper alloy flatwire for the garment industry and other uses.

Alloys: Lead free brass, phosforous bronze, silicon bronze, copper nickel, copper nickel tin and nickel silver.

Alloy flat wire - Size rangeThickness Width

mm Min 0.50 1.00

Max 1.50 6.35

in. Min 0.0200 0.0400

Max 0.0600 0.2500

Max. 6.35 mm

Min. 1.00 mm

Max. 1.50 mm

Min. 0.50 mm

Alloy flat wire



Lead free flat wire

C 22600C 23000C 26000C 27000C 27400

ASTM B36-13 CuZn5CuZn10CuZn15CuZn20CuZn30CuZn33CuZn36CuZn37CuZn40

DIN EN 1652 C 2600C 2700C 2800

JIS H 3250

Silicon bronze flat wire

C 65100 C 65500


DIN EN 13347/14640 Acording to customer request


Phosphorus bronzeflat wire

C 51000 C 52100

ASTM B159 CuSn5CuSn8

DIN EN 1652 C 5102C 5212

JIS H 3110

Copper nickelflat wire

C 70200C 70700C 72500

ASTM B122-11 Acording to customer request


C 7060 JIS H 3100

Nickel silverflat wire

C 74500C 75200C 75700C 76000

ASTM B206 CuNi10Zn27CuNi12Zn24CuNi18Zn20

DIN EN 1652 C 7541C 7521C 7541

JIS H 3110


Tecnofil has developed a combination of continuous rotary forming extrusion, drawing and straightening methods that allow us to offer copper alloy and rectangular, square and hexagonal bars.

Straight legths from 1.5 m. to 6 m. (our standard is 12 ft.)



Lead free brass square and hexagonal bar

C 21000 C 22000 C 23000C 24000 C 26000 C 27000 C 27400C 28000

ASTM B927-13 CuZn10CuZn15CuZn20CuZn30CuZn36CuZn37CuZn40CuZn42

DIN EN 12167:2011 C 2100 C 2200 C 2300 C 2400 C 2600 C 2700C 2720 C 2800

JIS H 3250

Lead free brass square and hexagonal bars

Square bar dimension 6 mm (0.250”) up to 25 mm (1.00”)

Hexagonal bar dimension 6 mm (0.250”) up to 50 mm (2.00”)

Max

. 50

mm

Min

. 6 m

m

256 mm

256

mm


Max. 50.80 mm

Min. 12.50 mm

Max. 12.50 mm

Min. 3.175 mm

Lead free brass rectangular barsThickness Width

mm Min 3.175 12.500

Max 12.500 50.800

in Min 0.125 0.500

Max 0.500 2.000

Edges and tolerancesEdge Radius tolerance

Thickness inch mm

SE/SC Up to 3/16 incl 1/64 máx 0.4 máx

Over 3/16 to 1 incl 1/64 to 1/32 0.4 to 0.8

Over 1 1/32 to 1/16 0.8 to 1.6

RC Up to 1/8 incl 1/85 to 1/51 0.3 to 0.5

Over 1/8 to 3/16 incl 1/43 to 1/25 0.6 to 1.0

Over 3/16 to 1 incl 1/21 to 1/12.7 1.2 to 2.0

Over 1 1/10.4 to 1/6.43 2.40 to 3.95

FRE All sizes 0.5 to 0.625 x Thickness



Lead free brass rectangular bar

C 21000 C 22000 C 22600 C 23000C 24000 C 26000 C 27000 C 27400

ASTM B927-13 CuZn10CuZn15CuZn20CuZn30CuZn36CuZn37CuZn40CuZn42

DIN EN 12167 C 2100 C 2200 C 2300 C 2400 C 2600 C 2700 C 2800

JIS H 3250

Lead free brass rectangular bars

SE/SC

RC

FRE


1. Coils in a crate

2. Wooden box

3. Structure

21

3

Since 1975



Copper and brass strips

Tecnofil has acquired a specialized laminating line with induction annealing specifically designed to produce copper and brass strips to a specific range of sizes to customers’ temper requirements.

CopperOxygen Free

Alloy Cu O2 max

C 101 99.99 0.0005

C 102 99.95 0.001


Alloy Cu Ag O2 max

C 104 99.95 0.027 0.001

C 105 99.95 0.034 0.001

C 107 99.95 0.085 0.001

Copper Strips - Size RangeThickness Width

mm Min 0.06 12.50

Max 2.00 100.00

in. Min 0.0024 0.5000

Max 0.0787 4.0000

Max. 100.00 mm

Min. 12.50 mm

Max. 2.00 mm

Min. 0.06 mm

Copper and brass strip



Copper strips C 10100C 10200C 11000

ASTM B 152-13 Cu-FRHCCu-OFCu-ETP

DIN EN 13599-2014 C 1020C 1100

JIS H 3100


Lead free brassAlloy Cu Zn

C 260 70 30

Brass Strips - Size RangeThickness Width

mm Min 0.06 12.50

Max 2.00 50.00

in. Min 0.0024 0.5000

Max 0.0787 2.0000

TemperSoft - Hard in.

Copper NORM ASTM B152

Brass NORM ASTM B36

Tolerances for copper and brass stripsThickness +/- Inch

Width range

Up to 1 1/4 over 1 1/4 to 2 incl Over 2 to 3.94 incl

Thicknes range 0.013 incl 0.001

Over 0.013 to 0.050 incl 0.0013 0.0015

Over 0.050 to 0.078incl 0.0015 0.002 0.0025

Width +/- Inch

Tolerance

Width range Over 0.50 to 1.25 incl 0.005

Over 1.25 to 2incl 0.008

Over 2 to 3.94incl 0.012

NORM ASTM B248



Lead free brass strips C 260 ASTM B 36-13 CuZn30 DIN EN 1652 C 2600 JIS H 3100


Max. 50.00 mm

Min. 12.50 mm

Max. 2.00 mm

Min. 0.06 mm

PackagingPancake Coils on pallets 500 kg - 1,000 kg

Internal diameter

mm Min 76

Max 730

in. Min 3.00

Max 28.5

2

1. Coils on pallets (copper)

2. Coils on pallets (brass)

1

Since 1975



Trolley wires

Trolley wireTecnofil uses the highest quality copper from Peruvian mines and processes it with the latest drawing technology to offer trolley wire that will exceed your specifications.

Trolley wireGauge Nominal dimentions (mm)

AWG = MCM A B C D radius E F G H M radius

2/0 9.86 9.96 8.08 4.98 5.51 5.08 0.79 0.127 0.38

3/0 10.90 10.92 8.64 5.46 6.0 5.58 1.19 0.127 0.38

4/0 12.24 12.24 9.55 6.12 6.78 6.35 1.6 0.127 0.38

300 14.58 14.58 9.55 7.29 6.78 6.35 3.23 0.127 0.38

350 15.75 15.75 9.55 7.87 6.78 6.35 3.96 0.127 0.38

Trolley wire CuGauge AWG MCM Nominal size (cmils) Area (cmils) Tensile strength (psi)

2/0 133 100 137 900 50200

3/0 167 800 167 300 48500

4/0 212 000 212 000 46600

300 300 000 299 800 44200

350 350 000 351 200 42800

Norm ASTM B47 Packaging: coiled on wooden spools 2500 kg. max. acording to customer request.

A

C

B

FE

G

DM


Alloy Cu Ag O2 max

C 104 99.95 0.027 0.001

C 105 99.95 0.034 0.001

C 107 99.95 0.085 0.001

CopperOxygen Free

Alloy Cu O2 max

C 101 99.99 0.0005

C 102 99.95 0.001

Copper magnesiumAlloy Cu Mg

C 18661 99.60 0.40



Copper trolley wire C 10100C 10200C 11000

ASTM B 47-12 Cu-FRHCCu-OFCu-ETP

DIN EN 50147 According to customer requirement

According to customer requirement



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