BAJAJ MOTORS LIMITED

Bajaj Motors Limited was incorporated in 1986 and started it’s commercial

production

in 1989. BAJAJ MOTORS have started in machining unit and backward integrated in

Forgings of Auto Components. Company is into manufacturing of auto components

mainly precision engine components for Two Wheelers, Four Wheelers, Tractors and

other Heavy Machine Equipments.

Bajaj Motors head office located on the Delhi-Jaipur Highway on 39-40 milestone,

Bajaj Motors Limited is ISO 9001:2000 certified & recommended for TS-16949,

ISO-14001 certifications from TUV GmBH, Germany. Since its inception in 1986,

BAJAJ MOTORS has its specialization in Machining for Auto components

specifically Precision Engine Components.

A Unit of Bajaj Motors was set up at Uttaranchal (Rudrapur) which make

Casting, Forging, Machining Componets in close tolerance for Tata Motors

Ltd.

"This unit was started the Production by January 2007 "

UNITS :::

Machining Unit

Located on the Delhi-Jaipur Highway on 39-40 milestone, Bajaj Motors Limited is

ISO 9001:2000 certified & recommended for TS-16949, ISO-14001 certifications

from TUV GmBH, Germany. Since its inception in 1986, BAJAJ MOTORS has its

specialization in Machining for Auto components specifically Precision Engine

Components.

Forging Unit

Fully Equipped with all the facilities, forging plant at Gurgaon. The plant was

established in Year 2000 and started its commercial production in the Year 2001. ISO

9001:2000 certified from TUV and in process to obtain TS 16949 and ISO 14001.

Casting Unit

This is an upcoming unit of Bajaj Motors Ltd. at Bhora Kalan, Binola Industries area,

Gurgaon, India spread over an area of 6 acres in the process of backward integration.

Export Orientation is the hallmark of this plant. This unit has started production

since March 2006.

The specialization of Bajaj Motors Casting Plant is Shell Moulding casting and

perhaps this is the largest plant in its category in entire Northern India.

POLICIES :::

Quality Policy ::

BAJAJ MOTORS LTD. is committed to provide Value added products to its

customers by ethical working, enhancing core competency of its team, continual

improvement in the system involving total employees maintaining external &

internal customer concepts.

Environment Policy ::

BAJAJ MOTORS LTD. is committed to minimize the adverse impact of its

operations and improve continually through proactive environmental strategies

VISION :::

To attain World Class Excellency by demonstrating Value Added products to

customers

Gross Turnover (INR Millions)

MANAGEMENT TEAM

Profile of the Members of our Management Team:

Sh. V.P. Bajaj -Chairman & MD     

65 years, Mechanical Engineer having more than 46 years of experience in

Automobile Industry 

Sh. S.P. Bajaj - Director

67 years, Production Engineer backed by 48 years of experience in

Automobile Industry   

Sh. Vikas Bajaj - Jt. MD

Production Engineer (B.E) with all Management Skills (MBA) and 11

Years of experience in Auto Industry

TARGETS :::

MISSION :::

Focus on value based manufacturing

Fostering team work & enhancing the capability of the team

Continual Improvement

Total Elimination of wastes

Pollution Free & Safe Environment

MILESTONES :::

Year Milestones

1986 Start of Bajaj Motors Ltd.

1992 Incorporation of Second Plant of Bajaj Motors Ltd.

1995 Establishment of Third plant of Bajaj Motors Ltd.

1998 Introduction of Flexible Manufacturing Concept.

2000 Establishment of Microtek Forgings as Backward Integration.

2004 Started Export Activities.

2005 Foundation of Casting Plant with capacity of 13 tonnes of Casting per

day laid.

2006 Production of casting started

 STRENGTH :::

Minimum Response Time due to good Team Work.

Focus on Customer Delight besides Customer Satisfaction

Our Experience as Supplier to International Auto Giants

Our Specialization in

Precision Engine Components with closest tolerance

Critically machined components.

Turned Components.

Forgings from 40gms to 7 kg

Forging, Machining, Powder Coating & Hard Chrome-Plating at single

Destination.

Latest Hi-tech Core Concepts of Production & Quality practising Six

Sigma,DOL,TPM,TQM,SPC,5S are imbibed in our system

STRUCTURE

Customers

Domestic customers include

Four Wheeler

Two Wheelers

Agricultural Equipments

Other Tier One Suppliers

International customers spread over

USA

Italy & Sweden

Lumens

Sweden

Russia and many other parts of Europe and Asia

Infrastructure

Our Facilities can be broadly divided into three major units ::::          

Machining

Forging

Casting

Machining:::

Infrastructure Machining Plant    

526 Machines Including:

Vertical Machining Centers 39 Nos.

CNC Turning Centers 42 Nos.

CNC Grinders 12 Nos.

CNC Cam Grinder 02 Nos.

Internal Grinders 04 Nos.

Super finishing Machines 03 Nos.

Broach Machines 10 Nos.

Special Purpose Machines  

General Purpose Machines  

Forging:::    

Hot & Warm Forging :

  EQUIPMENT QUANTITY

500ton Press 01 No.

600ton Press 06 Nos. (01-in Transit)

630ton Press 01 No.

750ton Press 02 Nos.

1000ton Press 02 Nos. (01 in Transit)

1300ton Press 01 No.

1600ton Press 01 No ( In Transit)

2500ton Press 01 No ( Under Discussion)

  TOTAL PRESS 25 Nos.

  All presses equipped with Induction Heaters.

Cold Forging :

  EQUIPMENT TYPE MAKE QUANTITY

200ton Hydraulic Press India 01 No.

230ton Knuckle Joint Press Japan 01 No.

400ton (in Transit) Knuckle Joint Press Russia 01 No.

Software Strength :

  Software (CAD/CAM)

Unigraphics NX3

CATIA V5

Ideas NX2

Delcam

Solid works

Auto Cad

  Software (CAE)

Super Forge V5

Deform F 3

Tool & Die Making :

  EQUIPMENT QUANTITY

Vertical Machining

Centers 07 Nos.

EDM 03 No.

Wire Cut 01 No.

Engraving Machine 01 No.

Lathe Machines 02 No.

Milling Machines 02 No.

Surface Grinders 02 No.

Cylindrical Grinder 01 No.

Tool & Cutter Grinder 01 No.

Drill Machine 01 No.

Other Facilities :

  Equipment Quantity

Sealed Quench Furnace (Ipsen,

Germany) 04 Nos.

Liquid Nitriding 02 No.

Induction Hardening Machines 06 No.

Tempering Furnaces 04 No.

Normalizing Furnaces 03 No.

Tool Steel Hardening & Tempering

Furnace 03 No.

Powder Coating Plant with Automation 01 No.

Spherodizing Annealing 01 No.

Bonderizing (for Cold Forging) 01 No.

Inspection & Testing Facilities :

  Equipment

Spectrometer (Leco, USA)

Image Analyzer

Universal Testing Machine

Ultrasonic Testing Machine

Magnetic Crack Detection

TalyRound Roundness Tester

Perthometer

Cam Profile Tester

Standard Room (for in-house Calibration)

Capacities :

  Current Capacity/Month:

1.8 Million Parts (with 11 Press)

  Utilization:

1.5 Million Parts

  Capacity by March-2006:

2.3 Million Parts (with 14 Press)

Casting ::    

This is an upcoming unit of Bajaj Motors Ltd. at SIDICUL Industries area,

Pantnagaron, India spread over an area of 6 acres in the process of backward

integration.

Export Orientation is the hallmark of this plant. This unit has started production

since March 2006.

The specialization of Bajaj Motors Casting Plant is Shell Moulding casting and

perhaps this is the largest plant in its category in entire Northern India.