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Improve Your Performance!Improve Your Performance!

COMPANY PROFILECOMPANY PROFILE

Rev. 22-11-2010 MeerKAT Meeting

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The MissionThe MissionADVANCED ENGINEERING SOLUTIONS INADVANCED ENGINEERING SOLUTIONS IN

GLOBAL INDUSTRIAL APPLICATIONSGLOBAL INDUSTRIAL APPLICATIONS


ENGINEERINGENGINEERING

PRODUCTSPRODUCTS

Modelling and AnalysisCAD 3D Design Testing

Frame and RacksDampers Container and Cases

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SummarySummary


Main Competencies:

Development of cable dampers, mounted frames anti shock and vibration systems.

Development of special containers, transportation and handling systems.

Engineering and dynamic structural analyses.

Test engineering, Laboratory Test Rigs and Monitoring Systems.

Static load and fatigue tests, vibration and shock tests.

Mechanical, Environmental and EMC testing; Field engineering.

Field of Applications: Aerospace, Defence, Transport, Nuclear Plants

Main Customers: Selex S.I. / COMS / Galileo, WASS, MBDA, OTOMELARA, Fincantieri, MES, ELT, G.M.A., Carlo Gavazzi Space, Technosystem Dev., Marotta, Moreggia

Main Partners: Avio, BPS, DIAS, ENEA, Istituto Giordano, LabCEM, Thales Alenia Space, TEST, DGAT, MARIPERMAN

Most Significant Programs: ASTER, METEOR, SPADA, MEADS, M346, ATR, AIRBUS, G222, C27-J, CIRA-USV, FREMM, HORIZON, CAVOUR

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ENGINEERING CONSULTANCY FOR INDUSTRIAL DESIGN, DEVELOPMENT, PRODUCTIONENGINEERING CONSULTANCY FOR INDUSTRIAL DESIGN, DEVELOPMENT, PRODUCTION

• CAD/CAE Numerical models and FEA analyses

• Fatigue and creep damage assessment

• Prototyping and production process analysis


Know HowKnow How

•Jet engines components fatigue and creep analyses

• Acoustic analyses and modeling for rail applications

• Underwater sensors

Research and Development

Testing and Qualifications

• Environmental Test Qualifications

• Mechanical, Climatic and EMC Qualifications

• MIL Standards references

•Vibro-acoustics Field Test Activity

•Qualification Documents

Partnership

• Campaniaerospace Network

• E-ELT and SKA Astrophysics Cluster

• UniParthenope / Powertech - MISE-ICE-CRUI Research Project – FEA Structure Damage Analysis

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We use the following external and omologated laboratories:

•C.R. ENEA CASACCIA – S. Maria di Galeria (RM)•AVIO GROUP – Colleferro (RM)•DPA e DIME c/o UNIVERSITA’ di NAPOLI - Napoli•SERMS c/o UNIVERSITA’ di PERUGIA – Terni•LAB CEM c/o UNIVERSITA’ di PERUGIA - Terni•ANSALDO BREDA TRASPORTI – Napoli•CETENA c/o FINCANTIERI – Riva Trigoso (GE)•MARIPERMAN – La Spezia•ENEL HYDRO – Bergamo•ISTITUTO GIORDANO – Roma•CE.PO.LI.SPE. c/o DGAT Amministrazione Difesa – Montelibretti (RM)•CENTRO PROVE NETTUNO c/o DGAT Amministrazione Difesa – Nettuno (LT)•BPS LAB – Pero (MI) •TEST Scarl – c/o FIREMA - Caserta

EXTERNAL LABORATORIESEXTERNAL LABORATORIESResearch and DevelopmentResearch and Development


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The functional characteristics which make POWERFLEX wire rope shock absorbers and elastomer high quality products are:

•Very low frequency up to about 3-4 Hz•Low transmissibility to resonance•Wide deflection even for little stress•No plastic deformations •Three directions•High energy absorption •High stability against chemical and environmental agents •No maintenance •Resistant to extreme temperatures •Elastic deflection as wide as possible•Wide Range of Weights•Conformity to regulations:MIL-STD-810, MIL-STD-167, STANAG 4142, FINABEL, MIL-S-901, NAV, and others•Wide range of assembly

DAMPERSDAMPERSProducts and ApplicationsProducts and Applications


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Among its global offer and assistance in the field of shock and vibration isolation,

Powerflex designs and makes mounted frames, racks, cabinets, boxes to

assemble every electronic equipments. Its products allow easy and fast assembly

and they are carried out in small or big series, with standard or customised

dimensions, in every material and finishing.

FRAMES AND RACKSFRAMES AND RACKSProducts and ApplicationsProducts and Applications


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Products and ApplicationsProducts and Applications


AVIONICSAVIONICS

MOUNTIG TRAYMOUNTIG TRAY

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MINE BLAST SEAT FOR TACTICAL VEHICLESMINE BLAST SEAT FOR TACTICAL VEHICLES

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Special ApplicationsSpecial Applications


E-ELT M2 Unit - E-ELT M2 Unit - Special freight: for M2 Cell and M2 Mirror/DummySpecial freight: for M2 Cell and M2 Mirror/Dummy

The transport concept: the Mirror and Cell is mounted on a rigid structure fitted with passive shock absorber system in order to protect the pay load.

The steel rigid box is composed by an Upper Frame and a Lower Frame. The concept design

Upper Frame

Lower Frame

Shock Absorber

OPTEONSUPERIORANGULAR

RESOLUTION


RESOLUTION

The references

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Kombat Standard Kombat Nineteen InchesContainer totaly customized in accordance with MIL and STANAG Standards with internal kit complitly isolated against shocks and vibrations

Container to transport 19 inch equipments with internal specify kit to easy and fast fix, bless with 2 doors to use equipments without their extraction

POWERFLEX is a globally active company that thanks to its well-trained and highly productive staff, designs and manufactures transit and transport cases in aluminum, steel and plastic materials. All POWERFLEX aluminium cases are engineered to withstand the severity of field operations, military and commercial transport usage. We design and manufacture both standard and non-standard aluminium cases for rack and flange mount electronic equipment needling protection from a variety of elements such as shock, vibration, water, dust, etc. POWERFLEX also produce cases for general transport purposes.

CONTAINERSCONTAINERSProducts and ApplicationsProducts and Applications


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The main fields of application are:• 19” electronics• Test equipment• Mobile communication equipment• Tools• Spare parts• Laboratory appliances• Delicate instruments• Dangerous goods

The main tests carried out in accordance with MIL-STD-810 F are:• Vibration: MIL-STD-810 F, Method 514.5-1 Category 1 basic transportation• Transit Drop: MIL-STD-810 F, Method 516.5-3 Test procedure IV• High Temperature: MIL-STD-810 F, Method 501.4• Low temperature: MIL-STD-810 F, Method 502.4• Salt fog test: MIL-STD-810 F, Method 509.4• Rain: MIL-STD-810 F, Method 506.4• Humidity: MIL-STD-810 F, Method 507.4• Fungus: MIL-STD-810 F, Method 508.5• Paint: FED-STD-595 B, military standard painting

The main characteristics are • Water and dust-proofed• Shock and vibration isolated• High transportable• EMC compliance• Isolated against salt-fog• Shock, Humidity and Pressure indicators• Foam or wire isolator internal kit



CONTAINERSCONTAINERS

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CONTAINERSCONTAINERS

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CIRA USV Equipments Bay – Container for TSDEV CIRA USV Equipments Bay – Container for TSDEV electronic componentselectronic components

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• Flight test compliance up to 35km altitude

• Functional characteristics definition

•Structure design, Development and Production

• Realization and assembly assistance

Dimensions: 2000x600x500 mm

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Thermally controlled special containerThermally controlled special container

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MODULAR CASE8U 19” RACK SPECIAL TRANSIT CASE

• Height 550 mm

• Width 605 mm

• Length 1075 mm

• Total Weight 80 kg

• Operative Ext. temperature -40°C + 70°C

• Wire damper isolated rack

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Thermally controlled special containerThermally controlled special container

THERMAL SYSTEM

Adaptive Controller to let internal temp. between 0°C and 40°C

IP 67, STANAG 2895 A1, B3 & C1, 550 W Air Conditioner:

• 550 W cooling at ext. Temp. 30°C

• 330 W cooling at ext. Temp. 55°C

• 300 W heating at ext. Temp. -32°C

• 230 VAC, 50-60Hz, 2 A max

Additional heating unit

• Heaters for total 1600 W

• 120 ÷ 230 VAC 50-60 Hz, 5 A max

Thermal isolation internal lining

• 25 mm thickness, density 33 kg/m3

• Thermal conductibility k = 0.044 W/m°K → Wall isolation 2W/m2°C

• Temperature range -105°C ÷ +200°C

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0,0 10,0 20,0 30,0 40,0 50,0 60,0 70,0time, hr

Tem

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°C

T Enclosure

T Ambient

WBDL Power ON

WBDL Power OFF

TEST TEMPERATURE HIGH MIL-STD 810F Method 501.4 Proc. II + 55 °C

WBDL Power 250 W; Temp. WBDL ON < +40°C

ACU Conditioner: 1 X 450W @ Temp. est =+40°C; Temp. ACU ON > +30°C; (330W @ Tenc =55°C ; 330W @ Tenc=40°C);

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0,0 10,0 20,0 30,0 40,0 50,0 60,0

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T Enclosure

T Ambient

WBDL Power ON

WBDL Power OFF

TEST TEMPERATURE LOW MIL-STD 810F Method 502.4 Proc. II - 32 °C

WBDL Power 300 W; WBDL ON @ Tenc > 0°C

4 x 400 W cost. Heater + 300 W ACU (1900W @ -32 < Tenc < 0°C ; 0W @ Tenc >0°C);Heater ACU ON @ Tenc > -32°C; OFF @ Tenc > 0°C Wall Isolation 2 W/m2°C

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E-ELT M2 Unit - E-ELT M2 Unit - Normal freight: for auxiliary equipmentNormal freight: for auxiliary equipment


RESOLUTION


RESOLUTION

Use of freight containers to minimize handling costs, improve inventory tracking and availability of accurate real-time information (possible use of RFID system).

The goal is to ensure the absolute protection of equipments from mechanical shocks & vibrations, drops, rain & humidity, pressure & temperature gradients, sand & dust, electromagnetic emissions, salt fog and fungi, during carrying, field operation and storage and transport phases.

Available solution

ISO Container

RFID concept

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All our activities are processing under “QualityPolicy” in according with our internal and specifics “Quality Procedures” certified by SINCERT-CERMET for ISO 9001:2000

ABB - ANSALDO – ASTER GILAF GROUP - ELT - FINCANTIERI - GALILEO AVIONICA - INTERMARINEJOHNSON CONTROLS - MARINA MILITARE ITALIANA - MBDA - NORTHROP GRUMMAN – OTOMELARASELEX SISTEMI INTEGRATI - SELEX COMMUNICATIONS – THALES

Purchase

ProductionInternalProcess

Training

EngineeringCalibration

Maintenance

OutsourcingResearch &Development

DG - Direzione GeneraleDi Lorenzo Pietro

RSPP - Responsabile ServizioPrevenzione e Protezione

Di Lorenzo Pietro

RAQ - ResponsabileAssicurazione Qualità

e rappresentante direzioneDe Lucia Riccardo

AMM - ResponsabileAmministrativo

Cipolla Ivana

DT - ResponsabileTecnico Produzione

Varallo Luigi

SEG - SegreteriaCipolla Ivana

COA - ContabilitàCipolla Ivana

Di Lorenzo Michele

PRD -ProduzioneAmmortizzatoriMarotta Isaia

Fontana Mauro

PRDC - ProduzioneProdotti CustomVentrone Antonio

ACQ - ResponsabileAcquisti

Di Lorenzo Michele

MAG - MagazzinoVentrone Antonio

MAN - ManutenzioneMarotta Isaia

SPD - SpedizioneAssemblaggio

Ventrone Antonio

COM - ResponsabileCommerciale

Di Lorenzo Pietro

R&S - ResponsabileRicerca e Sviluppi

Lagreca Antonio

R&S - ProgettazioneIndustrializzazione

POWERTECH SRLMauro Fontana

Some of most importantCustomers Certifications

QUALITY POLICYQUALITY POLICYInternal OrganizationInternal Organization


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OUTSORCING PROCESSINGSOUTSORCING PROCESSINGSINTERNAL PROCESSINGSINTERNAL PROCESSINGS

MECHANICAL PROCESS ON PLASTIC MATERIALS 2 SUPPLIERS

MECHANICAL PROCESS ONPOLYURETHANES - 1 SUPPLIERS

STAINLESS STEEL MECHANICALPROCESS - 3 SUPPLIERS

CUT – WELDING – FOLDING ON PLATE (FOR BIG AND SMALL SETS) - 2 SUPPLIERS

STANDARD RAW MATERIALS16 SUPPLIERS - PRODUCERS

STUDIES • PRELIMINARY ANALYSIS• PROJECT & DRAWINGS • PRODUCT QUALITY PROCESS• EXPERIMENTAL & VERIFY TESTS

PRODUCTIONS• ALUMINIUM MECHANICAL PROCESS• CABLEMOUTS (ALL ACTIVITIES)• WELDING ON COMPONENTS AND SMALL SETS• PREASSEMBLY• FINAL ASSEMBLY• MID-SPAN & FINAL QUALITY CONTROLS SURFACE TREATMENTS

4 SUPPLIERS

ENVIROMENTAL AND MECHANICALTESTS – 4 LABORATORIES

PROCESSINGPROCESSINGOrganizationOrganization

Improve Your Performance!Improve Your Performance!S

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MECHANICAL PROCESS ON PLASTIC MATERIALS 2 SUPPLIERS

MECHANICAL PROCESS ONPOLYURETHANES - 1 SUPPLIERS

STAINLESS STEEL MECHANICALPROCESS - 3 SUPPLIERS

CUT – WELDING – FOLDING ON PLATE (FOR BIG AND SMALL SETS) - 2 SUPPLIERS

STANDARD RAW MATERIALS16 SUPPLIERS - PRODUCERS

SURFACE TREATMENTS4 SUPPLIERS

ENVIROMENTAL AND MECHANICALTESTS – 4 LABORATORIES

SUPPLIERS LOCATIONSUPPLIERS LOCATIONOrganizationOrganization


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19961996 Estaslishing company (november)

19971997 Company buys know-how former Cavoflex and

start production in Gozzano (Novara)

19981998 Productions moved to Limatola

20012001 Company build new plant in Limatola

20022002 Company obtaines ISO certification 9001:2000 and

start qualification process with big Companies

20032003 Start production of Frames

20052005 Start production of Transit Cases with

KOMBAT Cases & Containers new brand

20062006 Establishing New Company “POWERTECH”

MOST IMPORTANT EVENTSMOST IMPORTANT EVENTSOrganizationOrganization


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GeneralGeneral 6, Via CampitielloITALY 82030 Limatola (BN)Telephone +39 0823 481124Telefax +39 0823 484062

www.powerflex.it www.powerflex.it [email protected]@powerflex.it

MarketingMarketingPiero Di Lorenzo – [email protected]

AdministrationAdministration Ivana Cipolla – [email protected]

Finance and Human ResourceFinance and Human ResourceRiccardo De Lucia – [email protected]

EngineerEngineerAntonio Lagreca – [email protected]

Research and DevelopmentResearch and DevelopmentMauro Fontana – [email protected]

Procurement and Quality ControlProcurement and Quality ControlMichele Di Lorenzo – [email protected]

ProductionProductionAntonio Ventrone – [email protected]

CONTACTSCONTACTSOrganizationOrganization
