company profile - lİder kalipliderkalip.com/dosyalar/orjinal/3b0f1ff7d96641a1a3bda9aa... · 2018....
TRANSCRIPT
Company Profile
Lider is one of Turkiye's most modern tool manufacturers.
Lider Kalıp was established as a toolmaker in 1986.
We produced more than 1000 dies for die casting sector so far.
Lider Kalıp makes hpdc dies, trimming tools and part machining. Lider Kalıp San.Tic.Ltd.Şti.
İstanbul SS Mermerciler San. Sit. 3.cd n.13 Köseler Köyü – Dilovası – Kocaeli – Türkiye
t: +90 262 728 11 59 f: +90 262 728 11 60 w: www.liderkalip.com e-mail : [email protected]
Advantages of New Plant
• 3800 m2 total production area
• 750 m2 management area
• Industrial zone
• Planned layout
• High productivity
• Easy management
• Higher capacity with new machines
New Plant
Lider Kalıp San.Tic.Ltd.Şti.
S.S.İstanbul Mermerciler Sanayi Sitesi 3.cd. n.19 Köseler Köyü / Dilovası/ Kocaeli / Türkiye
New Plant
Layout
20%
70%
7%
3%
PRODUCT DIVERSITY (SECTOR / 2004 - 2018)
WHITE GOOD
AUTOMOTIVE
SMALL HOUSE APPLICATIONS
OTHER
Sales
References
References
MOULD TYPE 2018 2017 2016 2015 2014 2013 2012 2011 2010 2009 2008
HPDC DIE
Capacity 75 75 75 85 85 70 60 60 55 50 50
Realise 70 72 72 82 80 70 42 55 44 50 49
TRIMMING TOOL
Capacity 35 35 35 35 30 25 25 25 20 20 15
Realise 30 30 30 38 30 25 17 20 18 15 15
TARGET 2019 AT NEW PLANT
75 HPDC MOULD / YEAR
35 TRIMMING TOOL / YEAR
Sales
CAM / CNC OPERATE 16
MOLD ADJUSTMENT / MOUNTING 16
CAD / CAE 4
FINANCE / HUMAN RESOURCE / PURSCHASING 3
PROJECT / PRODUCTION / PLANNING 3
QUALITY 1
CLEANING / KITCHEN / SECURITY 3 MANAGEMENT 3
TOTAL 49
Employees
Our plan is to increase our capacity for bigger size moulds with the new plant. In 2019 We will have a casting machine for sample castings.
Future Strategy
Design /CAD-CAE
Services
Programming / CAM
Machining EDM
Quality Management
Die Assembly and
Adjustment
Wire EDM
Tool Repair
Grinding
Quality
Services Design / CAD
Services Design / CAE
Simulation for HPDC
Services Programming / CAM
Finish Milling Rough Milling Mold Set Milling
Services Machining
Machine Park
No MACHINE NAME LK_No MARK MODEL MAN.DATE / ORIGIN
1 CNC Vertical Mill CNC-1 MIKRON VCE1000 2015/SWITZERLAND
2 CNC Vertical Mill CNC-2 MIKRON HSM 500 2014/ SWITZERLAND
3 CNC Vertical Mill CNC-3 MAKINO S56 2007 / JAPAN
4 CNC Vertical Mill CNC-4 DMG DMC 650V 2014/ GERMANY
5 CNC 5 axis CNC-5 DMG HSC 75 2008/ GERMANY
6 CNC Vertical Mill CNC-6 HERMLE C1200 2011/ GERMANY
7 CNC Vertical Mill CNC-7 SUPERMAX NMV 106A 2015/ TAIWAN
8 CNC Vertical Mill CNC-8 SUPERMAX NMV 106A 2015/ TAIWAN
9 CNC Vertical Mill CNC-9 SUPERMAX FV 56 A 2006/ TAIWAN
10 CNC Vertical Mill CNC-10 SUPERMAX 2016B 2015/ TAIWAN
11 CNC Vertical Mill CNC-11 SUPERMAX MV 106A 2006/ TAIWAN
12 CNC Vertical Mill CNC-12 SUPERMAX MV 106A 2005/ TAIWAN
13 CNC Vertical Mill CNC-13 SUPERMAX VW 108B 2008/ TAIWAN
14 CNC Vertical Mill CNC-14 HAAS VF5 2014/ BELGIUM
15 CNC Horizontal Mill CNC-15 TECMU T10 2014_REV/ ITALY
16 CNC Horizontal Mill CNC-16 SECMU A2 2014_REV/ ITALY
17 CNC Horizontal Mill CNC-17 MICROCUT HMR-RT30 2017/TAIWAN
Machine Park
No MACHINE NAME MARK MODEL MAN.DATE / ORIGIN
18 GRINDING ZIERSCH + BALTRUSCH PROFITLINE ZB 64 GERMANY
19 GRINDING ZIERSCH + BALTRUSCH TWINMASTER GERMANY
20 GRINDING EASTER PSG 50100 2004 / TAIWAN
21 GRINDING MAGERLE SWITZERLAND
22 WIRE EDM JEOMARS AWT 455S 2006 / TAIWAN
23 WIRE EDM Agie Charmilles CUT 300 2014 / SWITZERLAND
24 DIE SINK EDM Agie Charmilles FORM30 2018/SWITZERLAND
25 DIE SINK EDM JITEN ZNC 430 2005 / TAIWAN
26 DIE SINK EDM JITEN ZNC 540 2006 / TAIWAN
27 DIE SINK EDM GOLDSAN CNC750 2011 / CHINA
28 SPOTTING PRESS MILLUTENSIL BV30ER 2007/ ITALY
29 SPOTTING PRESS UTAS B Gr 3 1995/ ITALY
30 DRILLING MACHINE TEZMAK 2006 / CZECH
31 DRILLING MACHINE ARION 2013 / TAIWAN
32 LATHE ENEMAK 2006 / CZECH
33 CNC LATHE DMG MORI DURA TURN 2006 / CZECH
34 UNIVERSAL MILLING ACCUTECH UM 2500 2014/ TAIWAN
35 UNIVERSAL MILLING AIRON GS 300 2014 / TAIWAN
MAKINO S56
DMG / HSC75 – 5 AXIS
HERMLE C1200
MIKRON / HSM 500
Services Machining / Finish Milling
DMG Mori Seiki / DMC 650 V MIKRON / VCE1000pro
YCM SUPERMAX / NMV 106A YCM SUPERMAX / NMV 106A
Services Machining / Finish Milling
HAAS VF5 YCM SUPERMAX / NDC2016B
Services Machining / Finish Milling
YCM SUPERMAX / FV 56A
YCM SUPERMAX / MV 106A YCM SUPERMAX / MV 106A
Services Machining / Rough Milling
ZAYER / BF 3000 YCM SUPERMAX / VW 108B
SECMU A2/S TECMU / T10
Services Machining / Mold Set
AIRON GS 300 MILLING MACHINE
ACCUTECH UM 2500 MILLING MACHINE
Services Machining / Universal Machining
BFTEC RADIAL DRILLING LATHE / TOS_SN50C
ARION RADIAL DRILLING
Z+B / TWINMASTER Z+B / PROFITLINE 64
EASTAR / PFG 500 MAEGERLE F7
Services Machining / Grinding
JITEN / ZNC 530 JITEN / ZNC 435
GOLDSAN 750
Services EDM / Die Sinking
FORM 30
GF+ / Agie Charmilles Joemars / AWT 455S
Services Wire EDM
Future Invensments
UNIVERSAL HORIZANTAL MILL MACHINE
MICROCUT
Make big size tool sets
Services Die Assembly and Adjustment
Services Die Assembly and Adjustment
Since December 2004
Services Quality Management
Services Quality Control
TOOLS AND PRODUCTS
Tools & Products
AUTOMOTIVE GEARBOX BRACKET
RENAULT
2 cavities 2,7 Tons
x640 y850 h680
Tools & Products
AUTOMOTIVE POWERTRAIN-HOUSING
VW-LINAMAR
4 cavities 4,2 Tons
x1100 y950 h700
Tools & Products
AUTOMOTIVE MOTOR ACCESOIRES
RENAULT
2 cavities
6 Tons
x950 y1200 h800
Tools & Products
AUTOMOTIVE MOTOR BRACKET
RENAULT
2 cavities 4 Tons
x800 y1150 h680
Tools & Products AUTOMOTIVE
WIPER GEAR HOUSING BOSCH
4 cavities
3,6 Tons
x1000 y900 h720
Tools & Products
AUTOMOTIVE OIL PUMP HOUSING
STACKPOLE- FOMOCO-PSA
2 cavities
4 Tons
x1100 y800 h740
Tools & Products
WHITEGOOD MOTOR HOUSING
ARÇELİK
1cavity
4 Tons
x920 y920 h700
Tools & Products
AUTOMOTIVE MIRROR HONDA
2 cavities 4 Tons
x1000 y670 h800
Tools & Products
AUTOMOTIVE COMPRESSOR Valeo Japan
2 cavities
4,4 Tons
x980 y780 h800
Tools & Products
AUTOMOTIVE Ladder Frame
Ford
1 cavity
16 Tons
x1450 y1500 h1100
Tools & Products
AUTOMOTIVE EXHAUST SYSTEM
BEHR
1 cavity
2Tons
x750 y750 h800
Tools & Products
AUTOMOTIVE OIL PAN RENAULT
1 cavity – 10 Tons
x1450 y1100 h900
Tools & Products
AUTOMOTIVE TIMING CASE
RENAULT
1 cavity
4.5 Tons
x1050 y830 h800
Tools & Products
AUTOMOTIVE REAR AXLE
ALFA ROMEO
1 cavity – 10 Tons
x1450 y1100 h900
Tools & Products
AUTOMOTIVE EXHAUST GAS THREATMENT SYSTEM
BOSCH
1 cavity
6 Tons
x1050 y900 h900
Tools & Products
AUTOMOTIVE -TRIMING TOOL MAN