company profile - · pdf filecompany profile 1999 -2003 2004-2007 ... plcc and high...
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• Founded in 1999
• Started as a formulator and manufacturer of high performance adhesives in Permatang Tinggi
• Focused mainly in General
Electronic applications
Company Profile
1999 -2003 2004-2007
• Expanded R&D and started the
development of LED epoxy for Displays
• Initiated the research on silicone for LED
• Developed a wider range of products for General Electronic applications (>100 products)
• Appointed distributors in Malaysia, Thailand and Singapore
2008-2013
• Moved to a new factory in Bkt Minyak with total build-up area of 25k sqft
• Further expanded on R&D, Quality and Production capability and capacity
• Developed LED epoxy and silicone products for PLCC and high brightness lamps
• Setting up equipment & facilities to synthesize specialties silicone
• Appointed distributors in China and Taiwan
Penchem’s Factory Overview
R&D and Quality Laboratories
Administration Office Production
Warehouse
LED Silicone, TIM (Thermal Interface Material), Fiber Optic Adhesives
• Manufacturing facilities to synthesize specialties compounds
(Silicone & Hybrid) – 2012
• Develop Liquid Glass Hi-RI (1.55-1.70 ) / High UV/Thermal/Moisture
Resistance and excellent mechanical properties
Penchem’s Product Portfolio – Present & future
LED Epoxy, UV Epoxy, Silver Epoxy, SMT, COB, Potting & Sealant)
2007 - 2011 2000-2006 2012 - 2015
Some key reasons:
Wide range of high quality and performance products Custom formulations and solutions Cost effective alternative
• Synthesis of own key raw materials • Industry leading price and performance • Small Minimum Order Quantity, MOQ
Strong and comprehensive technical support • Provide competitors evaluations, incorporate with professional
system/equipment manufacturer to provide total solutions, materials failure
analysis and process trouble shooting
RoHS compliant (test report issue by SGS and accredited test labs)
Why Penchem Products
Penchem Analytical Capability & Services
Chemical and Molecular Analysis
GC-MS
GPC
UPLC-MS
MICRO-FTIR
Molecular modeling Analysis Software
Electrical, Reliability & Curing Analysis
Resistivity Meter
Dielectric Constant Meter
Hot Plate
Humidity Chamber
Xenon Test Chamber
Digital Programmable Oven
Digital Oven
Thermal, Optical and Physical Analysis
TGA
TMA
DMA
DSC
Tensile Tester
Hardness Tester
Viscometer
Refractor Meter
Chloride Ion Tester
Colour Assessment Chamber
Digital Balance
Density Meter
Microscope
>> We provide services on Material Analysis, Failure Analysis and Reliability Analysis <<
Quality Management System: ISO9001:2008 & ISO/TS 16949:2009 Environmental Management System: ISO14000:2004
Achievement 2012
The Most Innovative and Best Innovation Awards for the Synthesis of Specialty Silicones for Optoelectronic Applications
Achievement 2012
Quality Management Excellence Award 2011
Winning Together
24 October 2012
Research Collaboration with Universities 1. USM: Nano-silver electrical conductive adhesives (Completed) - Consultant Prof. Dr. Mariatti Jaafar - Funded student Khairul Annuar for M.Sc.
2. USM: Synthesis of silicone resins (In progress) - Consultant Assoc. Prof. Dr. Zulkifli Ahmad - Funded Penchem R&D Manager Rafiza Ramli for Ph.D.
3. India professor: Silicone chemistry & technology (In progress) - Consultant Dr. R.N. Kumar (also formerly USM professor) - Silicone synthesis techniques - Plan to jointly publish book on silicones with reputable American publisher
4. USM: Silicone acrylate synthesis (In progress) - Consultant Assoc. Prof. Dr. Zulkifli Ahmad - Funded Research Assistant Azliyana
5. USM: POSS silicone synthesis for LEDs and medical (In progress) - Consultant Assoc. Prof. Dr. Zulkifli Ahmad - Funded Penchem R&D Engineer Loh Tat Chuang for M.Sc.
6. UKM: Superconductors & conductive ceramics (Being planned) - Consultant Prof. Dato’ Dr. Roslan Abd Shukor - Increase thermal and electrical conductivity for electronic applications
7. USM: Carbon nanotube composites (Being planned) - Consultants Prof. Dr. Abdul Rahman Bin Mohamed & Prof. Dr. Mariatti Jaafar - Increase thermal and electrical conductivity for electronic applications
Global Footprint
New York China
California
Carolina
France
Japan
Taiwan
Malaysia
Thailand
Germany
Products Overview
Optoelectronic
Finished Products Product Category Product Code Applications Special Features
Casting Epoxy OP581 OP586 OP685 OP692 OP695 OP697
• Automobile lighting • Turn signal bulbs • Electronic signs • Signboards • Backlighting • Traffic signal lights
Package Type: Through hole LED (3mm, 5mm, Oval, Flat- top) Super Flux Snap LED
• Outstanding performance for outdoor applications • Pass 1000TMCL -55°C to 100°C and -45°C to +120°C • Meet MSL2 specifications • Low Iv degradation (<10%) at 1000hours HTOL • Comply to REACH & RoHS requirements
Encapsulation Silicone
OP955 OP957 OP954 OP966 OP968 OP970
• Commercial lighting • Architectural lighting • Outdoor lighting
Package Type: High power LED
• High transmission > 92% • High thermal & radiation resistance, Low stress • Low gas permeability • Wide range of refractive index (RI from 1.4 to 1.5)
Encapsulation Epoxy / Silicone
OP589 OP685 OP955 OP959
• Backlighting for signage, LCD panel (TV, hand phone, tablets, etc • Architectural Lighting • Automotive Accent Lighting
Package Type: PLCC/SMD LED
• Good heat & UV resistance • Meet MSL2 specification
Potting Epoxy OP281 • S4 (seven Segment Display) for counters and digital instruments.
• Low thermo-mechanical stress • Meet MSL2 specification
Thermal Interface Material (TIM)
Finished Products Product Category Product Code Applications Special Features
Silicone Pad TH936-1 TH938 TH977
• Heat sink for Power driver, IC for PC, Notebook, & Server • Heat sink for high power LED and controller • Heat sink for automobile and heat exchangers
• Very good thermal conductivity up to 3.6W/mK • 2 types of Pad: (a)Non-sticky and (b)One-side sticky • Can die cut to specific size and dimensions • Wide range of thickness (0.3mm up to 7mm)
Silicone Putty / Grease
TH931-2 TH932-2 TH940
• Excellent outdoor performance with good stability & reliability • Ease of use by dispensing or screen printing
Potting Silicone/ Epoxy
TH934 PT605
• 2-Part RTV potting compound • Good adhesion and weather ability • Good flow ability and self-levelling
Thermally Conductive Epoxy
TH732-1 TH670
• 1-Part heat curable epoxy • Excellent adhesion and good mechanical strength • Good thermal conductivity
General Electronic Finished Products Product Category Product Code Applications Special Features
Chip On Board Epoxy (COB)
EN453 EN485 EN521 EN525
• Chip-On-Board • Dam & Fill • Encapsulation and protect components and bonded wires
• Good mechanical and adhesion strength • Low stress • Good thermal-mechanical properties • Good whether ability
Die Attach / SMT Epoxy / Silver Epoxy / Under Fill
CB625 CB643 DA669 AG806
CB626 CB648 AG803
• Bonding chip and component on PCB • Die attach (Electrically & non- electrically conductive) • Under-fill
• Good mechanical and adhesion strength • High thixotropic, no bleeding and tailing • High electrical conductivity (silver epoxy)
Epoxy Sealant EN521 GL172 GL440 GL616
• Relays & Contactors • Fiber optic • Lens
• Low thermal-mechanical stress • High thermal and moisture resistance • Good chemicals resistance
Epoxy Potting / Silicone Potting
PT365 PT366 PT497 PT910
PT368 PT369 PT380
• Transformer • Sensor
• Low stress, Good thermal-mechanical properties and whether ability • Good flow ability & self-levelling
UV Epoxy / Silicone UV367 UV379-1 UV405 UV531 UV923
• Bonding Fiber optic • Bonding Lens • Tacking Coils • Coating
• High Refractive index (RI=1.4 to 1.5) • Good mechanical and adhesion strength • Fast curing
Penchem LED Packaging Materials
Encapsulant / Casting Materials
Epoxy
(Super Flux, SnapLED, PLCC)
Silicone (HB LED, PLCC)
[Heat & UV Curable]
Hybrid
(Epoxy-Silicone)
Die Attach Material
Silver Epoxy
Thermal Conductive
Material
Epoxy (Hard, Good Adhesion)
Silicone (Soft, Flexible)
Sealant / Potting Material
Epoxy (2-Part RT Curable)
Silicone (2-Part RT Curable)
Penchem LED Packaging Materials