company profile - vautomat€¦ · company profile the history & philosophy automat was started...

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COMPANY PROFILE THE HISTORY & PHILOSOPHY Automat was started as a Partnership Company in the year 1972 in the name and style of Automat Consulting Engineers having its base in Delhi with the Product range as Pneumatic Process Control Instruments. The Company was converted into a Private Limited Company in the year 1980. The Managing Director (Mr.V.K.Bassi) with his 17 years of experience in various Organizations of repute covering Paper, Chemical & Atomic Industries, observed that most of the PROCESS CO NTROL INSTRUMENTS were being imported & if the same are manufactured in India, precious foreign exchange can be saved. Well versed in Technology and having a strong will power, he started manufacturing PROCESS CONTROL INSTRUMENTS & these were introduced to the industrial giants like ONGC, Oil India, NFL & Indian Oil Corporation Ltd. Mathura Refinery replaced their entire Russian Controllers with Automat Controllers & similar trend was followed by all Refineries. With the advent of Electronic Instruments, the whole disposition of the trade began to change. Automat once opted for indigenous angle and to meet this challenge, R&D Division was established with latest of Gadgets. Within a short span of two years, our R&D Centre developed Displacement type Level Transmitters (Electronic) with superior features & yet competitive in price and suited to Indian conditions. With this, Automat became the first Company in India to have introduced indigenously developed Level Transmitters in the country and for export as well. Not only this, Automat has many more such feathers in its Cap of being the first. In view of the enormous opportunities for export, Automat started its activities in this direction in the year 1992 in a big way with the result, we were able to penetrate the overseas market in Sri Lanka, Singapore, Thailand, Malaysia, Japan, Middle East and African countries. THE ORGANISATION The whole Organization has been divided into three Divisions – ADMINISTRATION, MARKETING & WORKS. Each Division has been further divided into Departments. The six Branches in major cities and a team of 35 Sales & Service Engineers, Automat is now better placed for penetrating the market as well as offering effective after-sale-service in each and every nook and corner of the country. Each Branch is headed by a Branch Manager to forward the requirement of his specified region. Branches are stationed in the following places:- 1) MUMBAI 2) HYDERABAD 3) JAMSHEDPUR 4) KOLKATA 6) CHENNAI 5) BARODA 7) DELHI ISO-9001 : 2008 CERTIFIED COMPANY

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Page 1: company profile - Vautomat€¦ · COMPANY PROFILE THE HISTORY & PHILOSOPHY Automat was started as a Partnership Company in the year 1972 in the name and style of Automat Consulting

COMPANY PROFILE

THE HISTORY & PHILOSOPHY Automat was started as a Partnership Company in the year 1972 in the name and style of Automat Consulting Engineers having its base in Delhi with the Product range as Pneumatic Process Control Instruments. The Company was converted into a Private Limited Company in the year 1980. The Managing Director (Mr.V.K.Bassi) with his 17 years of experience in various Organizations of repute covering Paper, Chemical & Atomic Industries, observed that most of the PROCESS CO NTROL INSTRUMENTS were being imported & if the same are manufactured in India, precious foreign exchange can be saved. Well versed in Technology and having a strong will power, he started manufacturing PROCESS CONTROL INSTRUMENTS & these were introduced to the industrial giants like ONGC, Oil India, NFL & Indian Oil Corporation Ltd. Mathura Refinery replaced their entire Russian Controllers with Automat Controllers & similar trend was followed by all Refineries. With the advent of Electronic Instruments, the whole disposition of the trade began to change. Automat once opted for indigenous angle and to meet this challenge, R&D Division was established with latest of Gadgets. Within a short span of two years, our R&D Centre developed Displacement type Level Transmitters (Electronic) with superior features & yet competitive in price and suited to Indian conditions. With this, Automat became the first Company in India to have introduced indigenously developed Level Transmitters in the country and for export as well. Not only this, Automat has many more such feathers in its Cap of being the first. In view of the enormous opportunities for export, Automat started its activities in this direction in the year 1992 in a big way with the result, we were able to penetrate the overseas market in Sri Lanka, Singapore, Thailand, Malaysia, Japan, Middle East and African countries.

THE ORGANISATION The whole Organization has been divided into three Divisions – ADMINISTRATION, MARKETING & WORKS. Each Division has been further divided into Departments.

The six Branches in major cities and a team of 35 Sales & Service Engineers, Automat is now better placed for penetrating the market as well as offering effective after-sale-service in each and every nook and corner of the country. Each Branch is headed by a Branch Manager to forward the requirement of his specified region. Branches are stationed in the following places:-

1) MUMBAI

2) HYDERABAD

3) JAMSHEDPUR

4) KOLKATA

6) CHENNAI

5) BARODA

7) DELHI

ISO-9001 : 2008 CERTIFIED COMPANY

Page 2: company profile - Vautomat€¦ · COMPANY PROFILE THE HISTORY & PHILOSOPHY Automat was started as a Partnership Company in the year 1972 in the name and style of Automat Consulting

THE QUALITY SYSTEM The Products are manufactured by highly skilled & specialized manpower and the same are rigorously tested under the strict Quality Control System in force in the Company. The Products are also periodically type tested in the Government of India approved Test Houses.

THE APPRECIATIONS Devoted to their task, employee’s congenial working conditions and team work are the three basic factors, which has led the Organization to achieve its glory. During its short span of Twenty Five Years, Automat has already been awarded various NATIONAL & DISTRICT LEVEL AWARDS by the Government . The details of National Awards are given below:-

01. National Award for R&D efforts in the Electronic Sector from Department of Science & Technology.

02. National Award “FOR INVENTING” Interface Level Controllers from NRDC.

03. National Award for import substitution of Instruments from DGS&D. The Hon’ble President of India was also pleased to present a Cash Prize of more than Rs. One lac to us for our R&D efforts in developing high technology Products.

THE QUALITY POLICY V automat management is committed to quality of its Products in order to have customer satisfaction by meeting all of their requirements.

Vautomat will strive for continuous quality improvement, cost contro l and technology upgradation.

Vautomat will encourage active involvement of all its employees in all functional areas and upgrade their knowledge and skill by way of on going training. We ultimately shall strive for “Total Quality Management”

THE COMMITMENT

Automat’s commitment is towards bring new technologies and presenting innovative designs to the Industry and contributing to qualitative industrial growth. We have assigned ourselves to a commitment for major expansion of our export business.

Page 3: company profile - Vautomat€¦ · COMPANY PROFILE THE HISTORY & PHILOSOPHY Automat was started as a Partnership Company in the year 1972 in the name and style of Automat Consulting
Page 4: company profile - Vautomat€¦ · COMPANY PROFILE THE HISTORY & PHILOSOPHY Automat was started as a Partnership Company in the year 1972 in the name and style of Automat Consulting

V Automat Offers Process Control Instruments for following application

LEVEL

FLOW

PRESSURE

TEMPERATURE

PNEUMATIC CONTROL INSTRUMENTS

CONTROL VALVE ACCESSORIES

WIRELESS INSTRUMENTS

Y & T-STRAINER

ROTAMETERS

Page 5: company profile - Vautomat€¦ · COMPANY PROFILE THE HISTORY & PHILOSOPHY Automat was started as a Partnership Company in the year 1972 in the name and style of Automat Consulting

PRINCIPLE:- Displacer TypeENCLOSURE:- Weather/Explosion ProofRANGE:- Upto 30 MetersMOUNTING:- Top InternalTEMP/PRES:- 250ºC/100 kg/cm²

PRINCIPLE:- Float Type with Magnetic CouplingENCLOSURE:- Weather/Explosion ProofRANGE:- Upto 30 MetersMOUNTING:- Side InternalTEMP/PRES:- 350ºC/100 kg/cm²

HousingMains VoltageOutputAccuracyMountingTemp.PressureProtection

: Aluminum, Integral/Remote: 230/110 V AC, 50Hz/24 V DC: 2 No. of Potential free contact: ±2mm: Screwed-1½" BSP or Flanged: 0 to 100ºC: 0 to 15kg or more: Weather / Explosion Proof

45

20

CAPACITANCE POINT LEVEL SWITCHSERIES-2200

HousingMains VoltageOutputSet PointMountingTemp.PressureProtection

: Aluminum, Remote: 230/110 V AC, 50Hz/24 V DC: 2 No. of Potential free contact: 1,2,3 & 4: Screwed-1½" BSP or Flanged: 0 to 200ºC: 0 to 15kg or more: Weather / Explosion Proof

CONDUCTIVITY LEVEL SWITCHSERIES-2100

Page 6: company profile - Vautomat€¦ · COMPANY PROFILE THE HISTORY & PHILOSOPHY Automat was started as a Partnership Company in the year 1972 in the name and style of Automat Consulting

RF TYPE LEVEL SWITCHSERIES-2200

VIBRATING ROD LEVEL SWITCHSERIES-2500

HousingMains VoltageOutputLocal LED indication

ProbeInsulationMountingTemp.PressureProtection

: Aluminum, Remote: 230/110 V AC, 50Hz/24 V DC: 2 No. of Potential free contact: Green- normal Level Red- Alarm Level Yellow- Probe Healthy: SS304/SS316 (rigid or flexible): PTFE / Ceramic: Screwed-1½" BSP or Flanged: 0 to 600ºC: 0 to 15kg or more: Weather / Explosion Proof

HousingMains VoltageOutputSensorMountingLengthTemp.PressureProtection

: Aluminum, Integral: 230/110 V AC, 50Hz/24 V DC: 2 No. of Potential free contact: Rod (SS): Screwed-1½" BSP or Flanged: 230mm to 3000mm: 0 to 100ºC or more: 0 to 15kg or more: Weather / Explosion Proof

VIBRATING FORK LEVEL SWITCHSERIES-2600

HousingMains VoltageOutputSensorMountingLengthTemp.PressureProtection

: Aluminum, Integral: 230/110 V AC, 50Hz/24 V DC: 2 No. of Potential free contact: Fork (SS): Screwed-1½" BSP or Flanged: 120mm to 3000mm: 0 to 100ºC or more: 0 to 15kg or more: Weather / Explosion Proof

Page 7: company profile - Vautomat€¦ · COMPANY PROFILE THE HISTORY & PHILOSOPHY Automat was started as a Partnership Company in the year 1972 in the name and style of Automat Consulting

NON CONTACT RADAR LEVEL TRANSMITTER

Page 8: company profile - Vautomat€¦ · COMPANY PROFILE THE HISTORY & PHILOSOPHY Automat was started as a Partnership Company in the year 1972 in the name and style of Automat Consulting

CAPACITANCE LEVEL TRANSMITTERSERIES-3200

ULTRASONIC LEVEL TRANSMITTER

HousingMains VoltageOutputAccuracyProbe MountingDisplayTemp.PressureProtection

Principle:-Measuring Range:-Protection:-Temp/Pres:-Output:-

: Aluminum, Integral: 24V DC: 2 Wire continuous 4 to 20 mA DC: ±1% of F.S: 3mtr. Rod/ 1 to 20 mtr. Robe: Screwed-1½" BSP or Flanged: 4: 0 to 250ºC or more: 0 to 30kg or more: Weather, Explosion Proof & I Safe

½ Digit LCD ( optional)

Non Contact Ultrasonic0.2 to 25m for liquidsIP-67/Explosion Proof30ºC to 100ºC /3 max4-20 mA, Relay, RS 485 HART

TEMPERATURE TRANSMITTERSERIES-3100

Calibration by HART Calibrator2 Wire technology with 4 to 20mA OutputUniversal Transmitter(RTD,T/C,Resistance, Voltage) Universal Setting with HART protocol for various input signal ( 2 Wire)Galvanic IsolationAn internal temperature sensor for active temperature compentationBlind Transmitter also available

FLOAT & DIAL TYPE LEVEL GAUGE CUM TRANSMITTER

Head HousingFloatWireTemp.PressureMountingRangeOutputProtection

: Aluminum: SS304,SS316: SS316: 0 to 150ºC or more: ATM: Ground Level tank/ over Head Tank: 0 to 10 Mtr.: Dial Indicator/ indicator with transmitter: Weather Proof

Page 9: company profile - Vautomat€¦ · COMPANY PROFILE THE HISTORY & PHILOSOPHY Automat was started as a Partnership Company in the year 1972 in the name and style of Automat Consulting

LEVEL GAUGE/INDICATOR

ILLUMINATORDGMS Certificate from Director General of Mines & Safety, DhanbadExplosion Proof (IIA,IIB) & Weather Proof (IP66)from CIMFR DhanbadCE Making

SIGHT FLOW INDICATORType

Main BodyGlass

ConnectionSize

Flapper/Wheel Material

Temp.PressureProtection

: 360º View, single/Double Window, Flapper/ rotor wheel type: MS,CS,SS304.SS316,PP,PVC, PTFE Lining, Rubber Lining: Toughened Borosilicate, Sodalime: Screwed,BSP, NPT, Socket Weld & Flange: ½” to 16" others on demand: Aluminum,SS,PVC, PP others on demand

: 0 to 250ºC or more: 0 to 100kg or more: Weather Proof

FLOAT AND BOARD LEVEL INDICATOR

RangeFloatLeast CountTemp.PressureMountingPointerPulleyPulley HousingAnchor PlateWireSeal Pot

: 0 to 15 Mtr.: SS,PP other as required: 5mm: 0 to 150ºC or more: ATM: Ground Level tank/ over Head Tank: Powder Coated Red MS: SS304 with PTFE Bush: Aluminum: SS304,SS316,PP Etc.: SS: Pot tank with vapor pressure or corrosive fumes

FLOAT & DIAL TYPE LEVEL GAUGE

Head HousingFloatWireTemp.PressureMountingRangeOutputProtection

: Aluminum: SS304,SS316: SS316: 0 to 150ºC or more: ATM: Ground Level tank/ over Head Tank: 0 to 10 Mtr.: Dial Indicator/ indicator: Weather Proof

Page 10: company profile - Vautomat€¦ · COMPANY PROFILE THE HISTORY & PHILOSOPHY Automat was started as a Partnership Company in the year 1972 in the name and style of Automat Consulting

REMOTE DRUM LEVEL INDICATOR(RDLI) & SWITCH(RDLS)

RDLI

RDLS

Output

ElectrodesTemp.PressureWater ColumnPowerRelay OutputDisplayEnclosureProtection

OutputElectrodesTemp.PressureWater ColumnPowerLocal Display

EnclosureProtection

: Local display & Alarm Control Unit, Isolated analog for 2 wire PLC Loop power: 8,12 & 16: 0 to 260ºC & 0 to 560ºC: 0 to 50 bar & 0 to 300 bar: MOC, CS/SS: 100 to 240VAC, 50/60Hz: 5 SPDT: 2 rows x 16 LED, 0 TO 100% indicating FND digital meter: Mild Steel with epoxy coated: Ip65, Weather & Dust Proof

: Relay output: 1 to 2: 0 to 260ºC & 0 to 560ºC: 0 to 50 bar & 0 to 300 bar: MOC, CS/SS: 100 to 240VAC, 50/60Hz: Level Indication Steam Status-Red LED Water Status- Green LED Abnormal Operation- Blinking Amber LED : Mild Steel with epoxy coated: IP65, Weather & Dust Proof

Electrode for High temp. & Pressure SHE-56

Electrode for Low temp. & PressureSLE-26

Page 11: company profile - Vautomat€¦ · COMPANY PROFILE THE HISTORY & PHILOSOPHY Automat was started as a Partnership Company in the year 1972 in the name and style of Automat Consulting

PNEUMATIC LEVEL CONTROLLER

PNEUMATIC INSTRUMETNS

PRESSURE INDICATING CONTROLLER(200-1P2)

BodyCoverProtectionMountingPneumatic ConnectionsSupply Air PressureOut PutProportional ActionAccuracyMeasuring Range

: Die Cast Aluminum with anti corrosive Panel: Acrylic: IP65: Wall or panel or 2" Pipe Mounting: ¼" MPT(F): 20±1.5PSI/1.4±0.1kg/cm²(2kg/cm²): 3-5Psi/1.2-1kg/cm²: 0-100%: 1.0-1 of FS: 0-250,0-350kg/cm²

Input Signal

OutputSpemTempPressureMounting

Protection

: Liquid level or Liquid to liquid interface Level from 0-100% of Displacer: 0.2.1kg/cm² (Direct ot reverse): 30 to 100%: 0-375ºC: 0-100kg/cm²: side-side, Top- Bottom, Top Side Side bottom, Top Internal, Side Internal:Weather Proof

PNEUMATIC TEMPERATURE INDICTING CONTROLLER

Measuring RangeCupeling tube lengthOutput indicatorIndicator accuracysetting rangeAir ConnectionEnclosureMounting

: Span 50 to 300ºC: 5mm Standard: Scale range-0 to 2kg/cm²: ±3.1 FS: 0-100% FS: ¼” NPT internal thread: Aluminum Die cast- Ip55: Panel, Wall or 2" Pipe Mounting

PNEUMATIC INSTRUMENTS FOR HEATER TREATER AND BATH HEATERS

Ÿ Interface level Controller (400-4)Ÿ Flex Tube Level Controller (Oil Level Controller {40DP-2})Ÿ Micro Valve Level Controller {Low Level Shut Down Switch (40P-1)}Ÿ Internal Ball Float Level Controller {Russian Type Level Controller (401-2)}Ÿ Temperature Controller (1501-1)Ÿ Remote Igniter {battery Operated & Supply Operated (1100A & 1100B)}

Page 12: company profile - Vautomat€¦ · COMPANY PROFILE THE HISTORY & PHILOSOPHY Automat was started as a Partnership Company in the year 1972 in the name and style of Automat Consulting
Page 13: company profile - Vautomat€¦ · COMPANY PROFILE THE HISTORY & PHILOSOPHY Automat was started as a Partnership Company in the year 1972 in the name and style of Automat Consulting

List of Certification

S.No Type of Certification 1 CIMFR Flame Proof / Weather proof

2 CIMFR Intrinsic Safe 3 PESO / CCOE

4 ERTL 5 BIS

6 DGMS

7 CE / PED 8 IBR, Radiography & PMI

9 Others On Request

Page 14: company profile - Vautomat€¦ · COMPANY PROFILE THE HISTORY & PHILOSOPHY Automat was started as a Partnership Company in the year 1972 in the name and style of Automat Consulting

SS2, SS3, SS5Series Smart Valve Positioner

CONTROL VALVE ACCESSORIES

SE Series Digital Valve Positioner

EP Series Electro Pneumatic Valve Positioner

PP Series Pneumatic Pneumatic Valve Positioner

IPC Series I / P Converter

PTP Series Position Transmitter

ESV Series Solenoid Valve

FR Series Air Filter Regulator

AVB seriesAir Volume Booster

LSB seriesValve Position Monitor

LuseriesLOCK-UP VALVE

Page 15: company profile - Vautomat€¦ · COMPANY PROFILE THE HISTORY & PHILOSOPHY Automat was started as a Partnership Company in the year 1972 in the name and style of Automat Consulting

Fig.1 Views of Y Strainer

Fig.2 Views of T Strainer

Product specification and model selection guide. Description:

“Y’ Strainers the name comes from their configuration. They are most commonly used in pressurised

lines, gas or liquid, but can also used in suction or vacuum condition. They are intended for

applications where small amounts of solids particulate are expected, and where clean-out will be

infrequent. If solids will flush easily from the screen, and fluid can be exhausted to atmosphere, a

blow-down valve on the drain port will allow clean-out without removal of the screen, and without

interrupting the process flow.

Y & T- STRAINER

T-Strainer

T strainer is fabricated from pipes & plates or standard equal T & flanges. Filter elements

are made of stainless steel perforated sheet or wire mesh supported by perforated sheet. In T

type strainer many times a structural skeleton made of flats and round bar is used to support

the wire mesh. T Type Strainers are a low cost solution to large nominal bore straining

requirements T strainers feature either bolted cover or quick opening covers for application

suitability.

Page 16: company profile - Vautomat€¦ · COMPANY PROFILE THE HISTORY & PHILOSOPHY Automat was started as a Partnership Company in the year 1972 in the name and style of Automat Consulting

PRINCIPLE OF ROTAMETER

The variable area rotameters are very simple yet versatile flow measurement device for use on wide variety

of industrial liquids and gases. This type of rotameter operates in a closed pipe system and utilizes a movable

float housed in vertically positioned tapered tube . A calibrated scale mounted in front of or next to the tube

allows the float position to be translated into a meaningful value.

It's operation is based on the variable area principle , where a gas or liquid flow raises a float in a tampered

tube increasing the area for passage of flow .

The float moves up or down in the tube in proportion to the fluid flow rate and the internal area between the

float and the tube wall. The float reaches a stable position in the tube when the upward force exerted by the

flowing fluid equals the downward gravitational force exerted by the weight of the float. A change in flowrate

upsets this balance of forces. The float then moves up or down ,changing the annular area until it again

reaches a position .The variation in percentage of repeatable is the result of scale length .

Significant aspect of excellent repeatability is one reason that variable area rotameters are so widely used in

process industries and other application.

ROTAMETER

Original Photograph of the Instruments can be Different.

Information shown in the Profile can be changed without prior information