comparison of reliability analysis of the reactor ...comparison of reliability analysis of the...

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COMPARISON OF RELIABILITY ANALYSIS OF THE REACTOR PROTECTION SYSTEM BETWEEN JORDAN RESEARCH REACTORS AND NUCLEAR POWER PLANTS Mahmood Al-Hajjat*, Gunnyong Park 1. Korea Advanced Instute of Science and Technology, 373-1, Guseong-dong, Yuseong-gu, Daejeon 305-701. 2. Korea Instute of Nuclear Safety, 62 Gwahak-Ro, Yuseong-Gu, Daejeon 305-338, Republic of Korea. *Corresponding author: [email protected] Stressors Objecves Transacons of the Korean Nuclear Society Autumn Meeng Yeosu, South Korea, October 24-26, 2018 Abstract Problem Description The Jordan Research and Training Reactor (JRTR) is a mul-purpose open-tank-in-pool type reactor with a nominal power of 5 MWth (upgradable to 10 MWth). JRTR is currently in its final tesng stages. In this Poster, a comparison on the reliability of the Reactor Protecon System (RPS), as a part of the instrumentaon and control systems, between JRTR, represenng the research reactors, and typical nuclear power plants. A de- tailed fault tree of RPS of JRTR and a typical power plant is invesgated and quanfied using AIMS-PSA soſtware. The fault trees for failing to trip the reactor for the two systems are analyzed in details and used aſter that to obtain the minimal cut sets for the RPS and the probability of failure of each system. The main objecve of this research is comparing the Reactor Protecon System (RPS) reliability for the JRTR with a typical Nuclear Power Plant model. Drawing a fault trees for failing to trip the reactor for the two systems. Esmang the Probability of failure of each system. Conclusion As the JRTR RPS is not Fully Digitalized System and consists of 3 channels, While NPP RPS System is fully digitalized and consists of 4 Channels, So the PPS is Superior to withstand the failure of the channels. If the system failure is considered more conservavely, the PPS can Perform the protecve acons when two channels are failed to operate. A second issue is about the organizaon of the components. In the PPS, it uses digital system for the bi-stable and coincidence logic, but the RPS uses relays for designing the coincidence logic.The fully digital system gives advantages about the usability and maintenance, but the implementaon of fully digital system should be faced with the hardware cost issue.Even though the RPS is not a fully digital protecon system, it complies with the safety requirements. Moreover, the RPS reduces the implementaon cost that is designed to combine digital processor and analog relays. Results The RPS for JRTR is designed based on 2-out-of-3 vong logic re- ceived from three redundant channels as shown in Figure (1). Each channel consists of the following components: 1- Sensors 2- Bi-stable processor (BP) 3- Coincidence circuit (CC) 4- Iniaon circuit (IC) 5- Actuaon circuit (AC) 6- Interface and test processor (ITP) 7- Maintenance and test processor (MTP) 8- Other equipment necessary to monitor selected reactor condi- ons and to provide reliable and rapid reactor protecve acon. Generally, the main difference between the Nuclear Power Plant Pro- tecon System (PPS) and Research Reactor Protecon System (RPS) is the existence of four redundant channels in PPS comparing to three channels in RPS. Accordingly, the applied vong logic in PPS is 2-out-of-4 instead of 2-out-of-3 in the RPS. Group of NPP RPS Components Channels of JRTR Reactor Protecon System Results Discussion & Reliability Evaluaon: The AIMS-PSA was used for the comparison of the reliability of the RPS of research reactor and power plant based on minimal cut-sets of fault tree. In addion, a comparison between the costs of implementaon of the Hardware was esmated. Table (1) shows a comparison between re- search reactor and power plant RPS components. RPS Components Research Reactor Nuclear Power Plant Bistable Digital (PLC) Digital (PLC) Coincidence Analog (Relays) Digital (PLC) Iniaon Analog (Relays) Analog (Relays) Actuaon Analog (Relays) Analog (Circuit Breakers) Simplified RPS fault tree Simplified PPS fault tree N o. Value F-V Acc. BE#1 BE#2 1 4.36E- 06 0.994 527 0.994 527 RPRY W 2 1.07E- 08 0.002 441 0.996 968 RPO MW RPOPH_ TRIP 3 1.04E- 08 0.002 372 0.999 34 RPIM W RPOPH_ TRIP 4 2.72E- 09 0.000 62 0.999 961 RPP MW RPOPH_ TRIP 5 1.98E- 11 0.000 005 0.999 965 RPO MW RPMW W No. Value F-V Acc. BE#1 BE#2 1 7.60E -06 0.99141 7 091417 RPRBW 2 2.31E -08 0.00301 4 0.99443 1 Cir- cuit_B_fai l Ciecuit_D _fail 3 2.31E -08 0.00301 4 0.99744 4 Cir- cuit_B_fai l Cir- cuit_D_fai l 4 8.98E -09 0.00117 1 0.99861 5 RPUVW RPSHW 5 5.35E -09 0.00069 8 0.99931 3 RPOMW RPOOH- Trip Minimal cutsets of fault tree for the RPS Minimal cutsets of the fault tree for the A moderately detailed fault tree of research reactors and power plants was developed and quanfied using AIMS- PSA. The fault trees were developed for the research reactor protecon system with three channels and for the power plant protecon system with four channels. The top of the fault tree was for esmang and calculang the probability of failure of each system to safely shutdown the reactor by inserng the control rods and providing the engineered safety features. Evaluang the reliability started with studying and recognizing the fault tree parameters, this evaluang was con- cerned on the fault tree technique, and then analyzing each system based on the architecture. Each system was separated to groups, actuaon, iniaon, coincidence, and bi-stable. Finally, the fault trees for failing to trip the reactor for the two systems were drawn and analyzed. Aſter that, the probability failure of each component, the CCF and HE are involved in, then the minimal cutsets are obtained for the RPS and PPS. The probability of failure of each system were close to each other that indicate that reliability is close to each other and hence the RPS for research reactor with three channel and analog C.C similar to PPS with four channels and digital C.C. the RPS unavailability for research reactors is 4.38E-06. This reliability result is mainly caused by the CCF of the relays CCF of Relays (RPRYW). The coincidence, iniaon, and actuaon logics of the RPS are designed by using relays. For that rea- son, a CCF of relays can be a crical factor. In case of PPS in nuclear power plant, the unavailability is 7.60E-06. This result is caused by the CCF of TCBs (RPRBW). The Trip Circuit Breakers (TCBs) is used for the actuaon circuit. Generally, the fail- ure rate of the circuit breaker is higher than in other components such as relay, digital processor, etc. According to the above tables, it can be noced that the reliability of RPS for JRTR that is used three channels are almost similar to PPS in the nuclear power plant that used four channels. Introduction

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Page 1: COMPARISON OF RELIABILITY ANALYSIS OF THE REACTOR ...COMPARISON OF RELIABILITY ANALYSIS OF THE REACTOR PROTECTION SYSTEM BETWEEN JORDAN RESEARCH REACTORS AND NUCLEAR POWER PLANTS Mahmood

COMPARISON OF RELIABILITY ANALYSIS OF THE REACTOR PROTECTION SYSTEM BETWEEN

JORDAN RESEARCH REACTORS AND NUCLEAR POWER PLANTS Mahmood Al-Hajjat*, Gunnyong Park

1. Korea Advanced Institute of Science and Technology, 373-1, Guseong-dong, Yuseong-gu, Daejeon 305-701. 2. Korea Institute of Nuclear Safety, 62 Gwahak-Ro, Yuseong-Gu, Daejeon 305-338, Republic of Korea. *Corresponding author: [email protected]

Stressors

Objectives

Transactions of the Korean Nuclear Society Autumn Meeting

Yeosu, South Korea, October 24-26, 2018

Abstract

Problem Description

The Jordan Research and Training Reactor (JRTR) is a multi-purpose open-tank-in-pool type reactor with a nominal power of 5 MWth (upgradable to 10 MWth). JRTR is currently in its final testing stages. In this Poster, a comparison on the reliability of the Reactor Protection System (RPS), as a part of the instrumentation and control systems, between JRTR, representing the research reactors, and typical nuclear power plants. A de-tailed fault tree of RPS of JRTR and a typical power plant is investigated and quantified using AIMS-PSA software. The fault trees for failing to trip the reactor for the two systems are analyzed in details and used after that to obtain the minimal cut sets for the RPS and the probability of failure of each system.

The main objective of this research is comparing the Reactor Protection System (RPS) reliability for the JRTR with a typical Nuclear Power Plant model.

Drawing a fault trees for failing to trip the reactor for the two systems.

Estimating the Probability of failure of each system.

Conclusion

As the JRTR RPS is not Fully Digitalized System and consists of 3 channels, While NPP RPS System is fully digitalized and consists of 4 Channels, So the PPS is Superior to withstand the failure of the channels. If the system failure is considered more conservatively, the PPS can Perform the protective actions when two channels are failed to operate.

A second issue is about the organization of the components. In the PPS, it uses digital system for the bi-stable and coincidence logic, but the RPS uses relays for designing the coincidence logic.The fully digital system gives advantages about the usability and maintenance, but the implementation of fully digital system should be faced with the hardware cost issue.Even though the RPS is not a fully digital protection system, it complies with the safety requirements. Moreover, the RPS reduces the implementation cost that is designed to combine digital processor and analog relays.

Results

The RPS for JRTR is designed based on 2-out-of-3 voting logic re-ceived from three redundant channels as shown in Figure (1). Each channel consists of the following components:

1- Sensors 2- Bi-stable processor (BP) 3- Coincidence circuit (CC) 4- Initiation circuit (IC) 5- Actuation circuit (AC) 6- Interface and test processor (ITP) 7- Maintenance and test processor (MTP)

8- Other equipment necessary to monitor selected reactor condi-tions and to provide reliable and rapid reactor protective action.

Generally, the main difference between the Nuclear Power Plant Pro-tection System (PPS) and Research Reactor Protection System (RPS) is the existence of four redundant channels in PPS comparing to three channels in RPS. Accordingly, the applied voting logic in PPS is 2-out-of-4 instead of 2-out-of-3 in the RPS. Group of NPP RPS Components Channels of JRTR Reactor Protection System

Results Discussion & Reliability Evaluation:

The AIMS-PSA was used for the comparison of the reliability of the RPS

of research reactor and power plant based on minimal cut-sets of fault

tree. In addition, a comparison between the costs of implementation of

the Hardware was estimated. Table (1) shows a comparison between re-

search reactor and power plant RPS components.

RPS Components Research Reactor Nuclear Power Plant

Bistable Digital (PLC)

Digital (PLC)

Coincidence Analog (Relays)

Digital (PLC)

Initiation Analog (Relays)

Analog (Relays)

Actuation Analog (Relays)

Analog (Circuit Breakers)

Simplified RPS fault tree Simplified PPS fault tree

No.

Value F-V Acc. BE#1 BE#2

1 4.36E-06

0.994527

0.994527

RPRYW

2 1.07E-08

0.002441

0.996968

RPOMW

RPOPH_TRIP

3 1.04E-08

0.002372

0.99934

RPIMW

RPOPH_TRIP

4 2.72E-09

0.00062

0.999961

RPPMW

RPOPH_TRIP

5 1.98E-11

0.000005

0.999965

RPOMW

RPMWW

No. Value F-V Acc. BE#1 BE#2 1 7.60E

-06 0.991417

091417 RPRBW

2 2.31E-08

0.003014

0.994431

Cir-cuit_B_fail

Ciecuit_D_fail

3 2.31E-08

0.003014

0.997444

Cir-cuit_B_fail

Cir-cuit_D_fail

4 8.98E-09

0.001171

0.998615

RPUVW RPSHW

5 5.35E-09

0.000698

0.999313

RPOMW RPOOH-Trip

Minimal cutsets of fault tree for the RPS Minimal cutsets of the fault tree for the A moderately detailed fault tree of research reactors and power plants was developed and quantified using AIMS-

PSA. The fault trees were developed for the research reactor protection system with three channels and for the

power plant protection system with four channels. The top of the fault tree was for estimating and calculating the

probability of failure of each system to safely shutdown the reactor by inserting the control rods and providing

the engineered safety features.

Evaluating the reliability started with studying and recognizing the fault tree parameters, this evaluating was con-

cerned on the fault tree technique, and then analyzing each system based on the architecture. Each system was

separated to groups, actuation, initiation, coincidence, and bi-stable.

Finally, the fault trees for failing to trip the reactor for the two systems were drawn and analyzed. After that, the

probability failure of each component, the CCF and HE are involved in, then the minimal cutsets are obtained for

the RPS and PPS.

The probability of failure of each system were close to each other that indicate that reliability is close to each

other and hence the RPS for research reactor with three channel and analog C.C similar to PPS with four channels

and digital C.C.

the RPS unavailability for research reactors is 4.38E-06. This reliability result is mainly caused by the CCF of the relays CCF

of Relays (RPRYW). The coincidence, initiation, and actuation logics of the RPS are designed by using relays. For that rea-

son, a CCF of relays can be a critical factor. In case of PPS in nuclear power plant, the unavailability is 7.60E-06. This result

is caused by the CCF of TCBs (RPRBW). The Trip Circuit Breakers (TCBs) is used for the actuation circuit. Generally, the fail-

ure rate of the circuit breaker is higher than in other components such as relay, digital processor, etc.

According to the above tables, it can be noticed that the reliability of RPS for JRTR that is used three channels are almost

similar to PPS in the nuclear power plant that used four channels.

Introduction