competence in high voltage transmission line

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    Competence in High Voltage

    Transmission Lines

    Transmission grids

    EHV/HV-overhead lines and cable systems

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    SAG-Group

    Specialist for energy supply networks

    and systemsThe name SAG stands for large-scale as well as specialist service and systems know-how in the field

    of energy technology. Since it was founded in 1916, the company has been closely involved with the

    construction and development of electricity distribution networks in Germany and internationally.

    A fundamental part of our business has always been the high voltage overhead transmission line

    construction, which is managed worldwide by SAG.

    Your Partnerfor Energy related

    Infrastructure

    With approximately 8,000 employees, the

    SAG Group generates an annual turnover of

    around 1 thousand million. The core markets

    are Germany and neighbouring countries in

    Western and Central Europe as well as project-

    related business in other European countries

    and worldwide. SAG has more than 100 loca-

    tions in Germany to underline its nationwide

    presence.

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    Profile

    Based on decades of experiences, SAG is one of

    the main players in energy infrastructure construc-

    tion, delivering customised state-of-the-art solu-

    tions for all links in the asset management and

    asset service value chain.

    The companys various business units focus on:

    the design, construction and maintenance

    of turnkey transmission lines and substations,

    the supply of customised automation

    and geographic information systems, and

    the development of IT-assisted asset manage-ment and maintenance concepts.

    Turnkey projects

    SAG offers a complete single-source solution for

    even the most ambitious infrastructure projects,

    where the erection of high voltage overhead trans-

    mission lines plays a crucial role. Overhead lines

    transport electric power over great distances

    from its source, across a variety of networks,

    to centres of public and industrial consumption.

    They are therefore an essential component in

    large-scale energy supply infrastructures, whosevoltages are virtually standardised in Europe and

    extend up to 500 kV.

    The full-service portfolio of SAG is based on

    our competence, which is vendor independent,

    together with our detailed knowledge of the pro-

    cesses, operating resources and technical systems

    involved in network operation.

    Solutions for new requirements

    Two factors have been responsible for bringing

    about the changed requirements that have encou-

    raged the construction, upgrading and replace-

    ment of transmission lines in recent years:

    the continued expansion of cross-border grid

    systems, and the structural changes taking place

    within transport and distribution infrastructures

    as a result of the increased utilisation of regener-

    ative energy sources, especially wind energy.

    SAG actively updates its product and service port-

    folio to meet the latest market conditions. We aimto offer our customers the most reliable, powerful

    and cost-effective solutions, which always take

    into consideration the entire life cycle of the oper-

    ating resources. This applies equally to transmis-

    sion grid operators and regional suppliers, or

    German Railways and energy-intensive indus-

    trial companies.

    The principle of networked competence

    The principle of networked competence is the

    guiding principle for SAGs transmission line

    construction activities. Especially on turnkeyprojects, the transmission lines business unit

    cooperates closely with our other corporate

    business units, other SAG Group companies at

    home and abroad, and with the vendors and

    customers themselves. SAGs transmission lines

    business unit is well represented in the market

    via subsidiaries, regional offices and local partner

    companies. Our principle German sales and

    service support centres are located in Montabaur,

    Langen, Ergolding and Gifhorn. The Export section

    at our corporate headquarters in Langen looks

    after our fast-growing international business.

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    Our product programme

    A portfolio meeting highest standards

    Construction of transmission lines is an individual and complex business. Each project requires

    different national and corporate standards and specifications. These are challenges that SAG is

    fully equipped to meet, with its expertise and maximum flexibility and its comprehensive and

    in part unique range of products and resources.

    Transmission lines are used everywhere to carry

    electricity safely, reliably and economically from

    the producer to the consumer. However, there are

    often substantial differences in the way these

    power lines are designed and constructed.

    This applies to tower types, span length, conduc-

    tor configuration and sag of conductors.

    Specific standards

    In addition to comply with the statutory and net-

    work-specific regulations, we have to take into

    account local conditions, which are often linked

    to protect the environment. As a leading turnkey

    supplier of transmission lines up to 500 kV, SAG

    provides effective and individual support for the

    network operators.

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    Our product programme

    The key areas of our product programme are:

    Project management

    Design, planning and engineering

    Material supply

    Finding a route, survey, soil investigation,

    foundation construction, tower erection and

    conductor stringing

    Commissioning

    Modernisation

    Maintenance

    Incident management

    Extensive resources

    SAG enjoys an outstanding reputation in the

    field of transmission line construction thanks

    to its expertise in turnkey installations, its in-

    depth personnel and technical resources and

    its keen service.

    These comprise:

    approximately 300 highly qualified staff

    universally deployable plant and equipment

    resources

    a wide range of powerful IT tools

    our own planning and engineering office a vendor-neutral test and technology centre

    Upgrading and replacement

    SAG is the leading partner in ambitious domestic

    and international projects for upgrading or re-

    placing transmission lines. In Germany, there is

    increasing emphasis on upgrading existing lines

    and rebuilding lines on existing routes. This

    approach offers a host of benefits for the network

    operator:

    Upgrading from 220 to 380 kV improves

    operational and cost efficiency.

    Renovating the trusses can increase the life

    of transmission towers by over ten years.

    Stringing with new, more efficient conductors

    enables higher power to be carried.

    The time and expense required to gain official

    approval is minimised.

    Turnkey erection as a general contractor

    In many countries outside Germany, investment in

    the transmission grid means completely new trans-

    mission lines to feed the power from additonal

    power stations into the gr id. Economic growthleads to a growing demand for energy, which ex-

    isting lines are unable to handle. Also, there are

    the plans to link to the national grids of neighbour-

    ing countries.

    SAG normally acts as general contractor for these

    kinds of projects from planning through to

    commissioning. We usually involve local partners

    in carrying out the foundation and installation

    work. Our CeGIT business unit attends to in route

    planning while our substations business unit links

    new sections of lines to local distribution net-works and substations.

    SAG research and technology center

    The VTZ (SAG research and technology center) in

    Langen works on project-related tasks as well as

    undertaking special assignments commissioned

    by energy providers and suppliers. The institute is

    accredited for the European market and tests com-

    ponents, sub-assemblies and complex systems in-

    volved in electricity distribution. It also develops

    new procedures for renovating and modernising

    existing network infrastructures.

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    References

    Turnkey and customised concepts

    Turnkey solutions and customised concepts are playing an increasingly important role in the

    construction of transmission lines both in Germany and in international markets. For this reason,

    transport and distribution network operators choose to take advantage of the capable service and

    operational know-how and resources of SAG, as the following reference projects demonstrate.

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    References

    Electrogaz:

    Expansion in Rwanda

    Rwanda is consolidating its

    energy infrastructure and

    one of the latest projects for

    which SAG is the acting general contractor invol-

    ves the construction of a brand new 110 kV over-

    head power line in the western part of the coun-

    try. The new route runs over 15 extremely hilly

    kilometres between Kibuye and Karongi. This

    investment forms part of the project to generate

    electricity from the methane gas recently dis-covered below Lake Kivu. The turnkey contract

    awardred to SAG encompasses planning, the sup-

    ply and erection of the high-voltage transmission

    line and two substations, and training for the per-

    sonnel of Electrogaz, the state electricity provider.

    Nepal Electricity Authority:

    Shipping long-distance to

    the transmission line

    Nepal is adding to its energy

    generation capacity with the

    construction of a 72 megawatt run-of-river powerstation located approximately 150 kilometres

    west of Kathmandu. A turnkey 38.5 kilometre,

    132 kV overhead transmission line to be erected by

    SAG for the Nepal Electricity Authority will carry

    the power to the grid. From the power station, the

    line will cross the Marsyangdi River ten times

    before reaching a substation in the neighbouring

    mountains. Above the valley, SAG is also building

    a six-kilometre 33 kV line to the regional supply

    grid. The numerous component parts required will

    be shipped to the area from Calcutta, over 1,000

    kilometres away.

    Fingrid Oyj:

    New construction in Finland

    As part of the project to

    expand the use of atomic

    power in Finland, network

    operator Fingrid Oyj has upgraded its 220 kV net-

    work to 400 kV and at the same time extended its

    routes. Working under occasionally quite extreme

    climatic conditions, SAG supplied a turnkey

    86-kilometer long 400 kV line linking the towns

    of Toivila and Vihtavuori in central Finland. The

    contract included planning, tower construction,conductor stringing and the dismantling of an old

    220 kV line. SAG was also responsible for intern-

    ational procurement, liaison with the local

    authorities and quality inspection and testing by

    the company's own test and technology centre.

    Electricity Supply Board:

    Renovation in Ireland

    To ensure the security of

    supply well into the future

    and to reduce the risk of

    unexpected expenditures on repair work, the IrishElectricity Supply Board has modernised its entire

    medium voltage network over the past few years.

    SAG was involved in this logistically highly com-

    plex project with a framework contract for

    2,200 kilometres. The full-service package includ-

    ed the replacement of wooden poles, conductors,

    fittings, insulators and transformers. To improve

    the stability of the grid, the main power lines were

    upgraded from 10 to 20 kV.

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    SAG GmbH

    Pittlerstr. 44

    63225 Langen

    Germany

    T +49-6103-4858-370

    F +49-6103-4858-361

    E [email protected]

    I www.sag.de