complete 3909&3910

MACHINE SERIAL NO. 3909,3910 & 3911

INSTRUCTION AND SERVICE MANUAL

FOR THE

M-800 HK/PR W/ BAO 5000E

PLASTIC BOTTLE FEEDING SYSTEM

BUILT FOR:

COLGATE COLUMBIA

NOTE: THE GRAPHICS IN THIS MANUAL ARE FOR ILLUSRTATIVE PURPOSES ONLY

AND MAY NOT BE IDENTICAL TO THE MACHINE THAT YOU HAVE PURCHASED.

PACE PACKAGING CORPORATION 3 SPERRY ROAD

FAIRFIELD , NEW JERSEY 07004 9/18/13

PHONE: (973) 227-1040

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PACE MACHINES

BOTTLE FLOW

SERIAL # 3909 UNSCRAMBLER SERIAL # 3910 BAO 5000E

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TABLE OF CONTENTS SPECIFICATION Section I (PG. 4) INTRODUCTION Section II (PG. 5) FUNCTIONAL DESCRIPTION Section III (PG. 6) GENERAL BULK HOPPER UNSCRAMBLER CENTRIFUGAL DISC STAND-UP UNIT (SUU)

BAO 5000E ELECTRICAL INSTALLATION REQUIREMENTS Section IV (PG. 9) TROUBLESHOOTING GUIDE Section V (PG. 12) MAINTENANCE Section VI (PG. 13) HOPPER BELT REPLACEMENT BELTS URETHANE TWIN A BELTS BELT CLEANING BELT LUBRICATION BELT INSTALL SOFT CLOTH COVERED BELTS BELT CLEANING BELT LUBRICATION BELT INSTALL LUBRICATION ELECTRICAL SET-UP SPECIFICATION DIAGRAMS Section VII (PG. 27) SPARE PARTS LIST Section VIII (PG. 92) ELECTRICAL SPECIFICATIONS Section IX (PG. 100) SCHEMATIC ELECTRICAL BILL OF MATERIALS

********************************************************************************

NOTICE

IT IS ESSENTIAL THAT THIS MANUAL BE READ AND UNDERSTOOD BY QUALIFIED

PERSONNEL BEFORE INSTALLATION OR START UP OF EQUIPMENT BEGINS.

********************************************************************************

SECTION I PACE PACKAGING CORPORATION

SPECIFICATION

PACE UNSCRAMBLER MODEL NO. : M 800

PACE UNSCRAMBLER SERIAL NO. : 3909

PACE BAO MODEL NO. : BAO 5000E

PACE BAO SERIAL NO. : 3910

PACE HOPPER MODEL NO. : 170 CU FT

PACE HOPPER SERIAL NO. : 3911

PACE AIR CLEANER MODEL NO. : McBRADY ORBIT 200

PACE AIR CLEANER SERIAL NO. : 2777

POWER REQUIREMENTS: COMPRESSED AIR REQUIREMENT: This unit has been prepared to unscramble plastic containers only. The type, size, and speed(s) are indicated below.

VOLTAGE PHASE FREQUENCY AMP. 400 VAC 3 60 Hz

PRESSURE VOLUME US 80 PSI 8.25 CFM METRIC 5.51 BARS .234 CU.M.

CONTAINERS NO. SIZE STYLE MATERIAL RATE

1 850 ml Suavizante Oval HDPE 290 bpm 2 1000 ml Suavizante Oval HDPE 275 bpm 3 1900 ml Suavizante Oval HDPE 120 bpm

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SECTION II PACE PACKAGING CORPORATION

THE PACESETTER PLASTIC BOTTLE UNSCRAMBLING SYSTEM Model M-800 & BAO 5000E ****************************************************************** N O T I C E IT IS ESSENTIAL THAT THIS MANUAL BE READ AND UNDERSTOOD BEFORE INSTALLATION OR START UP OF EQUIPMENT BEGINS. THE PICTURES AND FIGURES IN THIS MANUAL ARE FOR ILLUSTRATIVE PURPOSES ONLY. THE CUSTOMERS MACHINE MAY BE CONFIGURED DIFFERENTLY THAN ACTUALLY SHOWN IN THE MANUAL. ****************************************************************** INTRODUCTION The Pacesetter Plastic Bottle Unscrambling System is a very compact and flexible System that takes a wide range of plastic bottles from a random, scrambled condition and places them on a conveyor in an organized manner. This manual describes the three major System modules available. They are: * Bulk Hopper * Unscrambler * Bottle Axial Orientor Your System may have some or all of these modules. This manual provides the information required for maximum efficiency of your System. The manual should be read thoroughly and the illustrations should be studied carefully by all personnel involved in installing, operating, and maintaining the System. A Pace Packaging Corporation (Pace) serviceman is available to assist with installation and training. Arrangements for service should be made directly with Pace. Prior to a start up service visit, the System should be positioned in its permanent location and connected to the factory air and electric facilities. Further, the list of recommended spare parts should be on hand during start up. Warning All operators must be properly trained in the use of this equipment.

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SECTION III PACE PACKAGING CORPORATION

FUNCTIONAL DESCRIPTION GENERAL Randomly oriented bottles are received in bulk into the hopper and supplied to the centrifugal disc by means of a conveyor. In the disc, the bottles are guided into a qualified position (e.g., single stream, either neck leading or base leading) suitable for the stand up unit to process them into the required discharge position (e.g., standing; horizontal, base leading; horizontal, neck leading). Symmetrical bottles are stabilized and released on the customer conveyor. BULK HOPPER The bulk hopper stores a supply of bottles and feeds them to the centrifugal disc by means of a conveyor with cleats. The speed of the conveyor drive motor is adjustable by means of a potentiometer located within the electrical enclosure. The start-stop action of the motor is controlled by a sensor mounted next to the disc. It controls the level of bottles on the disc. The bulk hopper requires no change parts for proper operation with differing shapes or sizes of bottles. However, the recommended operating speed may change as noted in Section VII - Set Up Instructions. Warning Care must be taken over the following: 1. Loading the bottles in the hopper must be possible without exceeding normal ergonomic requirements. A suitable platform may be needed. 2. Do not enter hopper during operation. The hopper conveyor could be damaged and injury may result. 3. Observe the location of support legs to avoid tripping and possible injury. CENTRIFUGAL DISC The disc receives bottles in random orientation from the hopper and, by means of centrifugal action, guides the bottles into a grove on the outer edge of the disc. From this groove bottles are fed into the stand up unit. The design of the rotating tooling disc is determined by the size and shape of bottles to be unscrambled, and by the feed rate required. Whenever more than one size and/or shape of bottles are to be unscrambled, the disc is designed to be adapted to the different bottles by means of disc inserts (rings). A rotary bumper rejects excess flow of bottles not properly qualified in the disc groove, from entering the stand up unit. The speed of disc drive motor is adjustable by a potentiometer located in the main electrical enclosure. The speed of the disc and the hopper conveyor, as well as the action of the disc level sensor, should be adjusted to provide a controlled, even flow of bottles into the stand up unit.

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STAND UP UNIT The design of the stand up unit incorporates several features which enable a Pace Unscrambler to be adjusted, with a minimum of time for changeover, for different sizes and shapes of bottles. In general, the stand up unit performs the following functions: A. Receive qualified bottles (single stream of neck or base leading bottles) in a set of infeed

belts. B. Accelerate bottles in a set of high speed belts to provide sufficient separation between

bottles for bottle orientation as determined by the "functional requirement."

C. Process and properly orient the bottles as determined by their "functional requirement". D. Slow the properly oriented bottles in a set of exit belts for stable transfer onto the customer conveyor (symmetrical bottles). The "functional requirement" differs from machine to machine and from bottle to bottle within the same machine. Examples of "functional requirements" follow: * Position bottles from a horizontal, neck or base leading orientation, into a standing position. * Position bottles from a horizontal, neck or base leading orientation, into an upside down orientation in which they pass over an air rinse station and then are processed into a "normal stand up." The "functional requirement" determines the specific design of the tooling that is developed by Pace. The versatility of the stand up unit permits Pace to accommodate an almost unlimited range of requirements in such a way that very minor adjustments will be required during production changeovers. The tooling developed at Pace for a given unscrambler is detailed in Section VII - Set Up Instructions. Warning Care must be taken over the following: 1. Electrical Connections and Panels should not be opened with or interfered with except by a suitably qualified technician. 2. Machine must be operated with guards in place. 3. Guard Interlocks function should be checked weekly by a qualified technician.

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BOTTLE AXIAL ORIENTOR 5000E

Warning

All operators must be properly trained in the use of this equipment

The Pace Bottle Axial Orientor (BAO) orients non-symmetrical bottles about their vertical axis so that they are all in one direction, for example, all handles trailing.

The BAO receives bottles in mixed orientation on its conveyor. They come under control of "hesitator belts" which provide spacing between the bottles to prevent interference during orientation.

A. If a bottle is correctly oriented, a pair of moving belts apply a torque to its neck. The bottle tries to turn, but a rail contacting the body of the bottle prevents any turn.

B. If a bottle is incorrectly oriented, a pair of moving belts apply a torque to its neck. The bottle does a "guided turn" through 180 degrees into the correct orientation. It stops turning when the rail contacts the body of the bottle and prevents any further turn.

During each "guided turn", the top conveyor stabilizes the bottle. Springs under the top conveyor allow for a small variation in bottle height. The speed of the top conveyor and the BAO main conveyor are the same.

The BAO is equipped with a downstream photo electric sensor to stop the hesitator belts when a downstream back up occurs. This prevents bottles from entering the BAO when downstream space to receive them is unavailable.

On Orientors integrated with a Pace unscrambler, the unscrambler disc stops running when a back-up occurs and the orientor keeps operating.

Warning

Electrical Connections and Panels should not be opened or interfered with except by a suitably qualified technician

The electrical system remains "live" regardless of the condition of the Start/Stop Control. Power to the entire electrical system can only be shut down using the electrical disconnect switch. Changeover from one bottle size to another is accomplished by adjusting the hold down conveyor, side rails, and sensor to the dimensions shown in the Set Up Instructions.

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SECTION IV PACE PACKAGING CORPORATION

INSTALLATION & START UP GENERAL Warning Ensure that only qualified personnel perform any lifting and transport operations required to place the equipment in the designated location. It is important to do the following steps in the order presented to obtain the correct overall height of the System. ASSEMBLY * Place pallet mounted machine sections in their desired locations on the production floor. * Remove lag bolts from pallets. Lift the machine sections using the hot rolled steel bars

attached to the legs of the machine. Remove the pallets. * If your System has a Bottle Axial Orientor (BAO), locate the BAO exit conveyor

closely against the customer conveyor for a smooth side transfer. DO NOT USE A DEAD PLATE. If your System does not have a BAO, go to the next step.

* Place the unscrambler so that its exit belts are over the customer conveyor. The

unscrambler should be positioned so that the bottle contact surface of the operators side exit belt is even with the edge of the customer conveyor chain.Vertically, adjust the feet so that the bottom of the exit pulleys have the proper clearance to the exit conveyor as specified in Section VII. The conveyor should be as far under the belts as possible without hitting the exit tooling.

Locate the bulk hopper next to the disc.

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SECTION IV PACE PACKAGING CORPORATION ELECTRICAL Warning Electrical Connections and Panels should not be opened or interfered with except by a suitably qualified technician. * Connect the System to factory power. Refer to electrical diagram for power input

requirement. Ensure that the factory ground is hooked to the PE (Physical Earth) terminals located next to the power disconnect.

* System Start/Stop Control. All System motors start or stop under the command of this control. This control affects only the power to the motors. The control circuits remain active. Warning The electrical system remains "live" regardless of the condition of the Start/Stop Control. Power to the entire electrical system can only be shut down using the electrical disconnect switch. * Downstream Backup Control.

Standard. The downstream backup photo electric sensor with cable is packed at the exit of the stand up unit. Install the sensor at a suitable location on the customer conveyor. This control stops the output of the System if a bottle back up is sensed on the conveyor. The System restarts automatically after a back up clears.

Disc Level Control. A photo electric sensor, located in the centrifugal disc, activates the hopper motor as required to maintain the proper level of bottles in the disc.

COMPRESSED AIR * If the System is provided with a hook mechanism or air cleaning system, it will require compressed air. Connect compressed air supply at the fitting provided. The brass bulkhead fitting will be located on the non-operator side of the machine. Warning The air supply should be disconnected when alterations or adjustments are made to the system.

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SECTION IV PACE PACKAGING CORPORATION

START UP

Warning Ensure that all guards are fitted and working correctly before commencing start up. * Many Pace Systems are started by customer personnel without assistance from a Pace Field

Service Representative. For assistance with start up and training, contact Pace to arrange for a start up service visit.

* Inspect the entire System to be sure that all shipping straps and other shipping materials have

been removed, and that no physical damage has occurred. * Set speed control dials on top of electrical enclosure to "300". * With the machine empty of bottles, operate the START and STOP controls briefly and verify

that each of the modules of your System runs freely and in the proper direction. * Set tooling and adjustments per Section VII - Set Up Instructions for the bottle size to be

handled and place a small quantity of those bottles into the hopper. * Run the System and observe the bottle action throughout. * Test the downstream back up control to verify that it will stop the System when blocked. If

your System has the automatic variable feed rate control, test for speed shift by blocking the photo electric sensors and watching to see if the disc slows and then stops correctly.

* Adjust speeds to specifications provided for the bottle being run as shown in Section VII. * After completing the above steps satisfactorily, the System is ready for production operation * If the System was designed to unscramble more than one bottle, refer to Section VII - Set Up

Instructions for the required adjustments.

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SECTION V PACE PACKAGING CORPORATION

Trouble Shooting Guide

Symptom Check

No run on start-up.

1) Check power input at source. 2) Check all circuit breakers 3) Check to make sure all doors are fully closed and that the E-STOP is not engaged.

Belts run Disc & hopper do NOT run

Check the down-stream back-up sensor for blockage or dirt.

Belts & Disc run Hopper does NOT run.

Check the disc level sensor for blockage or dirt.

Hook does NOT return.

1) Check for proper pressure in supply line. 2) Check hook regulator setting against settings called for in Section VII of the operator's manual for current bottle.

Bottles do NOT stand up or do NOT feed properly.

Check ALL settings against those called for in Section VII of the operator's manual.

Belts jump off pulleys and rollers creating jams and poor performance

Belts should be lubricated at least once every 2 shifts or sooner if jumping is apparent.

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MAINTENANCE Hopper belt replacement

(THE PACE HOPPER IS OPTIONAL.)

The following is a step by step instruction on how to change a Pace Packaging hopper belt.

This process is universal for all 12, 16 and 24 belts.

Average time to complete with two people, 20-30

minutes.

It is important that this manual be read completely before work begins.

There are safety considerations that must be planned

for before work starts.

RUBBERIZED 16 ELEVATOR

HOPPER BIN

SECTION VI PACE PACKAGING CORPORATION

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Elevator belt removal

Before we begin, unplug the hopper from the unscrambler and lock it out. The first step is to gain access to the belt. Remove the belt adjustment screw covers, the chute, and the elevator bottom guards. Retain all hardware that has been removed.


CHUTE

ADJUSTMENT SCREW COVER

BOTTOM GUARDS

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With the chute and bottom guards removed, you must now remove the flap assembly guard from under the hopper bin. Measure the distance from the hopper bin to the end of the flap assembly flange and write it down. This measurement will be useful when you reinstall this assembly. Remove the flap assembly and set it to the side. Removing the assembly will make reinstalling the new belt much easier. Before you loosen the belt, take a measurement between the slide block and the fixed flange. Do this on both sides of the hopper. They may be different. You can also mark where the slide block is but a measurement is more accurate. This measurement will be useful when you re-tension the new belt. Keep in mind that the new belt will track differently than the old one. This measurement will help speed the process. Now loosen the adjustment bolts on both sides of the hopper and allow the slide block to retract as far as possible.


FLAP ASSEMBLY GUARD

SLIDE BLOCK (IDLER BEARING MOUNT)

ADJUSTMENT BOLT

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Now that the tension is fully removed and the belt is sitting in the elevator loose, rotate the belt by hand until the belt seam lines up with the slide block openings. Grab the belt on each side of the seam and pull toward you so the seam has no pressure on it. Have a helper grab the pin with a pair of pliers and pull it out of the seam slowly. Once the pin has been removed, allow the bottom side to drop. MAKE SURE THE AREA UNDER THE BELT IS CLEAR. Pull the top side toward you and allow it to pile up on the floor in front of you. You may need some help to pull the belt out if it gets caught on other hopper components. While you are pulling, have your helper thread the slack over any obstructions.


GAP BETWEEN DRUM & BELT

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Hopper Belt Installation When you receive the new belt it should be rolled up with the cleats facing in. Lift the new belt rolled up so that the loose end is pointing into the hopper elevator. Unroll the belt and allow the unrolled end to slide in and down the hopper elevator. Once you have unrolled enough to reach the bottom drive drum, ask your helper to pull the belt around the drive drum and start threading it back up to you. You must hold on to the end of the rolled up belt and control the rate of speed while your helper is pulling the belt. This will prevent the belt from getting caught on anything and stop the end you are holding from sliding down inside the hopper where you cannot reach it. Insure that the belt is threaded over the top of the back rollers and that these rollers line up with the cut outs in the new belt.


DIRECTION OF FEED FOR NEW BELT

ROLLED UP NEW BELT

HOPPER BELT CUT-OUTS

BACK ROLLERS

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Once the new belt is threaded correctly, line up the two halves of the seam. Be very careful to line up the seam loops correctly from side to side or the belt will not track properly. When you are sure that the seam is even, start to insert the pin. This will require two people so your helper is still needed. As your helper pushes the pin in you will have to line up the seam loops. Most times as you push the pin in the seam will line up on its own. However, it is easier if you line up the seam as the pin is being inserted. Push the pin in far enough so that nothing sticks out past the belt. There is no need to bend the ends over since the tension will hold the pin in place.


The other side should line up the same as this side. The belt should also be even.

PIN

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SAFETY WARNING

TO CORRECTLY TRACK THE NEW BELT IT MUST BE RUN FOR A PERIOD OF 15 MINUTES. DURING THIS TIME THE BELT WILL SHIFT LEFT AND / OR RIGHT. INSTALLATION OF THE CHUTE

ASSEMBLY AND FLAPPER ASSEMBLY BEFORE THIS BELT TRACKING PERIOD WILL RESULT IN DAMAGE TO THE BELT.

THE WORK AREA AROUND THE HOPPER MUST BE CLOSED OFF TO EVERYONE EXCEPT THE MECHANIC(S) PERFORMINGTHE REPAIR.

A PERSON ACTING AS A SAFETY OFFICER MUST OPERATE THE EMERGENCY STOP SWITCH TO INSURE THE SAFETY OF THE MECHANICS WHILETHE HOPPER IS RUNNING WITH OUT GAURDS.

FOLLOW ALL LOCAL SAFETY REGULATIONS REGARDING HAZARDOUS WORK ENVIORMENTS. Stay clear of exposed belt while running!


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Now that the new belt is installed, return the slide blocks to the measurement you took before. This is only a starting point with the new belt. Each belt tracks differently. Run the hopper very slowly to insure it will not walk to the side. Use the tension adjustment bolt to make fine adjustments to where the belt is tracking. Try to center the belt in the frame. You may have to repeat this process after you reinstall all the guards and clean out cams. Please be very careful. Damage can be done very quickly if the belt is not tracked correctly before and after all guards are reinstalled!


SLIDE BLOCK (IDLER BEARING MOUNT)

ADJUSTMENT BOLT

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While you are in the process of tracking the belt you must monitor two critical areas. : 1) THE BELT BACK ROLLERS: These idlers will over time cause tears in the cleats if the belt is not tracked correctly. After the belt is tracked and the back rollers are not in the center of the cleat cut out, you can reposition them to better align with the belt cut outs. 2) HOPPER CHUTE BELT CLEAN-OUTS: These clean outs mount to the hopper chute and will not be a problem until you reinstall the chute/guard. After you have reinstalled all guards and the chute, you must repeat the initial tracking procedure and watch to ensure that the belt does not contact these clean outs. If the belt does contact the clean-outs, you can loosen the mounting screws that hold these pieces in and shift them slightly.


BACK ROLLERS

HOPPER BELT CUT-OUTS

HOPPER BELT CLEAN-OUTS

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The bottom flapper guard is the last area of concern. The flapper assembly has plastic clean-outs mounted to it that must also align with the belt cut-outs. These can be moved slightly if needed. If they cannot be moved enough by loosening the mounting screws, check to see if the hopper belt is positioned correctly in the hopper frame. Once you have these few critical areas aligned, reinstall the remaining guards and put the hopper back in service. You may want to check on the belt alignment over the next day or two to insure that the belt has not walked out of alignment.


FLAPPER ASSEMBLY CLEAN-OUTS

FLAPPER ASSEMBLY CLEAN-OUTS

HOPPER BELT CUT-OUT

CLEAT CLEAT

Bottom flapper assembly/guard

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NOTE: NEVER REMOVE MORE THAN 1 TOP BAR MOUNTING BOLT AT A TIME. In order to easily change the infeed and high speed (twin-A) belting on the Pace machine, follow these steps: (1) Disconnect power from Pace machine. (2) Open 41 cabinet door to reveal operators side of stand up unit. (3) The top bar support rod must be intact and tightened before removing top bar

mounting bolts. (4) Remove the M10X 1.5 bolt and spacer between the boom support bar and the top

tooling bar. (5) Slide out the old belt through the gap that is formed between boom support bar and the top

tooling bar. (6) Slide in new belt(s) and install it on the pulleys. (7) Reinstall the spacer and bolt between the boom support bar and the top tooling bar.

right hand machine

BELT INSTALLATION INSTRUCTIONS (INFEED AND HIGH SPEED BELTS)

boom support bar 1 top tooling bar

Top bar support bolt

MDU

Top bar support

MDU

Top bar support

Top bar support

Left hand machine

disc

disc

MDU

boom support bar 2


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boom support bar 3

BELT INSTALLATION INSTRUCTIONS (EXIT BELTS)

Spacer

NOTE: NEVER REMOVE MORE THAN 1 TOP BAR MOUNTING BOLT AT A TIME.

boom support bar 4 Bolt

In order to easily change the exit (twin-A) belting on the Pace machine, follow these steps: (1) Disconnect power from Pace machine. (2) Open 41 cabinet door to reveal operators side of stand up unit. (3) The top bar support rod (see previous page for location) must be intact and tightened

before removing top bar mounting bolts. (4) Remove the M10X 1.5 bolt and rectangular spacer located on the boom support bar. (5) Slide out the old belt through the gap that is formed between the boom support bar and the

tooling bar. (6) Slide in the new belt(s) and install it on the pulleys. (7) Reinstall the rectangular spacer and bolt back onto the boom support bar.

Spacer

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NEVER LUBRICATE POWER RAMP BELTS!

SECTION VI PACE PACKAGING CORPORATION MAINTENANCE BELTS Warning Before performing any maintenance functions on machinery, remove all power and use proper lockout, tagout procedures. Note: Your machine may have more or less belts than the diagram shown below depending upon your application.

BELT LUBRICATION The lubrication of the bottle control belting (see figure above) is essential for proper performance. Belts that are not lubricated will walk or jump off of the drive pulleys and guide rollers. This will cause poor performance, jams, and premature wear to the belting. A thin film of F.D.A. approved food grade grease is applied to the back of Twin-A or grooved belts only. This film reduces friction related heat build up and prevents the belt from walking off the drive pulleys during normal operations. The recommended way to apply this grease is simple. Apply a small amount to your index finger. Only enough to cover the tip of the finger about thick is necessary. Spread the grease using your finger to one section of the grooved side of the belt spreading it out so it no longer is visible. One application only is necessary for shorter belts. Two applications may be needed on the longest high speed belts. Lubricate belts as often as needed. The customer need is determined by production requirements. Check for lubrication on the pulley side of the bottle processing belts every shift start. Once this is complete allow the machine one or two minutes run without bottles before production resumes. The end result will be a very thin film on the V-groove section of the belt. Belts should be lubricated at least once every 2 shifts or sooner if jumping is apparent. Never over grease and never lubricate the bottle contact side of the belts. Never lubricate the set of Single-A drive belts or the Rotary Bumper Drive Belts! Never lubricate Power Ramp belts (optional). Lubricate only the bottle control belting. LUBRIPLATE SUPER FML-2 PACE PART # 32610 IS RECOMMENDED FOR BELT LUBRICATION

NEVER LUBRICATE THESE SINGLE A DRIVE BELTS!

Bottle control belting

Stand up unit drive Disc drive

M500 HK

NEVER LUBRICATE THE ROTARY BUMPER DRIVE BELT(S)!

MOTOR DRIVEN ROTARY BUMPER

ROTARY BUMPER

NEVER LUBRICATE THE ROTARY BUMPER DRIVE BELT(S)!

NON-MOTOR DRIVEN ROTARY BUMPER

ROTARY BUMPER

1 2 3

Bottle control belting

BAO 5000E

NEVER LUBRICATE TURNING BELTS!

NEVER LUBRICATE THE DISC DRIVE BELTS!

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SECTION VI PACE PACKAGING CORPORATION MAINTENANCE (continued) BELT CLEANING Along with proper belt tension, correct belt maintenance is important to obtain the longest life and best performance from these belts. URETHANE TWIN A BELTS ONLY Over time the bottle control belting will become dirty and need to be cleaned. To do this without damaging the texture of the belt, use a mild detergent with water for best results. A sponge or fine scotch-bright pad will also increase the cleaning effectiveness. Be sure belts are completely dry before operating in production. (Never use any type of alcohol or other petroleum product to clean the urethane belts.) URETHANE TWIN A BELTS & SOFT CLOTH COVERED BELTS Warning Check to ensure that the soft cloth covering of the belting will not rub against any component of the machine. Top Tooling must be tightened before machine start-up. REDUCER LUBRICATION Lubrication requirements are minimal. SEALED REDUCERS (MOTOVARIO & 90 DEGREE CROWN DRIVES): * These reducers are non vented, filled with synthetic lubricants & require no lubrication. ELECTRICAL * For customers with DC Motors only: Inspect DC Motor Brushes for wear every 4 months or 1000 hours of operation. DISC CLEANING Warning Proper Housekeeping is paramount to maintain a safe & efficient machine. All areas of the machine must be kept free of foreign matter. The area between the rotating stainless steel disc and the fixed non-rotating disc that it is mounted upon can be a point where unseen debris may colllect. Access to clean this area with a vacuum hose can be found on the operator side of the machine. Cleaning of this area shall be performed at least once a month in order to prevent a build up of debris and potentially unsafe conditions.

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SET-UP SPECIFICATION DIAGRAMS

SECTION VII

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BOTTLES FOR SERIAL NUMBERS 3909&3910

NO. SIZE TYPE Color MATERIAL

1 850 ml Suavizante Oval White HDPE 2 1000 ml Suavizante Oval White HDPE 3 1900 ml Suavizante Oval White HDPE

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DISC RING CHANGE-OVER (SEE NEXT PAGE FOR PARTS IDENTIFICATION)

FIGURE 1A (1) DISC DOOR REMOVAL LOOSEN THE LEVER IN ORDER TO RELEASE THE DISC DOOR ASSEMBLY. PULL THE DISC DOOR ASSEMBLY OFF THE SCALE BAR. (2) INSTALL OR REMOVE DISC RING AS DIRECTED BY THE TABLE IN FIGURE 1B. (3) DISC DOOR INSTALLATION PUSH THE DISC DOOR ASSEMBLY ALL THE WAY IN ON THE SCALE BAR UNTIL IT IS IN CONTACT WITH THE TOP BAR. TIGHTEN THE LEVER TO SECURE THE DISC DOOR IN PLACE.

MACHINE S/N: 3909&3910 CUSTOMER: COLGATE

DATE: 9/17/13

A B

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DATE: 9/17/13

TOP TOOLING

DISC DOOR ASSEMBLY

LEVERS

SCALE BARS

BOTTLE FLOW

DISC RING CHANGE-OVER FIGURE 1A-CONTINUED

INFEED VIEW OF MACHINE

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DISC TOOLING USED

FIGURE 1B

BOTTLE SIZE MAIN DISC RING 1 RING 2

850 ML INSTALL INSTALL




DATE: 9/17/13

NOTE: RINGS THAT ARE REMOVED MUST BE STORED ON A FLAT SURFACE. IF THE RINGS ARE HUNG FROM A HOOK, THEY WILL BECOME DISTORTED AND UNABLE TO BE SERVICED.

DISC WALL

POLY DISC

FLOOR PLATE

POLY RING

URETHANE BELT

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DATE: 9/17/13 VIEW SHOWN

B

ROTARY BUMPER

ASSEMBLY

ROTARY BUMPER SETTINGS FIGURE 2

BOTTLE SIZE A B

850 ML 01040 14.4

1000 ML 00850 14.4

1900 ML 00700 14.4

A

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INPUT SHEAVE HEIGHT FIGURE 3

BOTTLE SIZE A

850 ML 2.7 CM 1000 ML 2.7 CM 1900 ML 2.7 CM


DATE: 9/17/13

(A)

NON-OPERATORS

SIDE BELT

NOTE: FOR REFERENCE PURPOSES ONLY. DO NOT ADJUST!

TOOLING DISC

FRONT VIEW: CUTAWAY ILLUSTRATION

VIEW SHOWN

TOP BAR

INFEED IDLER

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DATE: 9/17/13

HOOK

HOOK SETTINGS FIGURE 4A

BOTTLE SIZE HOOK A B C D E 850 ML

1000 ML 1900 ML

CLOSE-UP OF CUTAWAY

(A)

(D)

OPERATORS SIDE

(C)

Bottle flow

(B) (E)

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AIR PRESSURE SETTINGS FIGURE 4B

BOTTLE SIZE A HOOK B

DISC 850 ML N/A 3 BAR

1000 ML N/A 3 BAR

1900 ML N/A 3 BAR


DATE: 9/17/13

AIR REGULATOR

(A)

VIEW SHOWN

(B)

(A)

Page 35 / 170


DATE: 9/17/13

ADJUST REGULATOR TO 0 PSI TO CHANGE HOOK. READJUST PRESSURE SETTINGS FOR REQUIRED BOTTLE (SEE FIGURE 4B).

THIS SETSCREW MUST BE TIGHT AGAINST THE FLAT OF THE ACTUATOR SHAFT.

HOOK LOCKING SCREW. LOOSEN TO ADJUST OR CHANGE HOOK.

HOOK

HOOK ADJUSTMENT FIGURE 4C

BOTTLE FLOW

Page 36 / 170

(A) RED LEVER CLAMP

BOTTLE FLOW

NOTE: LOOSEN RED TIE BRACKETS (INPUT END, TOP TOOLING BAR) BEFORE ADJUSTING BELT SEPARATION.

(B)BOTTLE FLOW

(A)


DATE: 9/17/13

BELT SEPARATION FIGURE 5

BOTTLE SIZE A B C 850 ML 00330 11.8 16.4 CM 1000 ML 00315 12.0 16.2 CM 1900 ML 00525 9.4 18.9 CM

(C)

Page 37 / 170

DIMENSION MOVEMENT DIRECTION DIMENSION A LEFT TO RIGHT DIMENSION B UP OR DOWN DIMENSION C IN OR OUT


DATE: 9/17/13

VIEW OF THE INFEED SECTION OF MACHINE

BOTTLE FLOW

TOOLING

ROLLER

(A)

(C)

(B)

BOTTLE FLOW

TOOLING

(C)

BOTTLE FLOWROLLER

(A)(B)

Page 38 / 170

TOP BAR SETTINGS FIGURE 6A

BOTTLE SIZE: MAIN SET-UP OPERATORS SIDE NON-OPERATORS SIDE

CLP TYP A B C CLP TYP A B C 1 LIF 10.2 2.7 4.3 1 TL 3.0 5.7 3.3 2 UIF 18.0 2.5 4.5 2 DD 15.1 X 3.1 3 3 TL 24.8 5.7 2.8 4 LIF 36.0 2.7 4.5 4 DD 40.0 X 2.0 5 UIF 44.0 2.5 4.5 5 TL 42.6 4.5 3.4 6 6 IF 48.0 2.7 4.7 7 LIF 60.8 2.7 4.5 7 TL 54.6 4.5 3.4 8 HS 90.0 2.5 4.5 8 HS 81.0 2.5 4.5 9 9 HS 106.0 2.5 4.5 10 HS 112.0 2.5 4.5 10 HS 137.4 2.5 4.7 11 11 EX 144.5 2.2 5.1 12 HS 141.4 2.5 4.3 12 HS 147.8 2.5 4.7 13 HS 163.4 2.5 4.1 13 EX 157.8 2.2 4.7 14 EX 169.4 2.2 4.7 14 EX 162.0 2.2 4.7 15 HS 174.0 2.5 4.0 15 EX 174.2 2.2 4.2 16 HS 183.0 2.5 4.0 16 EX 192.0 2.2 4.2 17 17 18 EX 202.6 2.2 4.0 18 19 19 20 20 21 21 22 22


DATE: 9/17/13

CLAMP TYPE: IF=INFEED BELT CLAMP TYPE: TL=TOOLING CLAMP TYPE: DD=DISC DOOR CLAMP TYPE: EX=EXIT BELT CLAMP TYPE:HS=HIGH SPEED BELT CLAMP TYPE:SSD=SLOW SPEED BELT

(A)

(C)

(B)

BOTTLE FLOW

TOOLING

(C)

BOTTLE FLOWROLLER

(A)(B)

Page 39 / 170

TOP BAR SETTINGS FIGURE 6B

BOTTLE SIZE: 850 ML OPERATORS SIDE NON-OPERATORS SIDE

CLP TYP A B C CLP TYP A B C 1 1 2 2 3 TTL-1 22.4 7.0 5.0 3 4 4 5 5 6 BTL 52.4 3.0 5.5 6 7 7 8 8 9 TTL-1 98.8 4.8 5.0 9 10 10 11 TTL-2 138.7 6.7 4.5 11 12 12 13 13 14 14 15 15 16 16 17 EX 186.0 2.2 3.7 17 18 18 19 19 20 20 21 21 22 22


DATE: 9/17/13


(A)

(C)

(B)

BOTTLE FLOW

TOOLING

(C)

BOTTLE FLOWROLLER

(A)(B)

Page 40 / 170

TOP BAR SETTINGS FIGURE 6C




DATE: 9/17/13


(A)

(C)

(B)

BOTTLE FLOW

TOOLING

(C)

BOTTLE FLOWROLLER

(A)(B)

Page 41 / 170

TOP BAR SETTINGS FIGURE 6D




DATE: 9/17/13


(A)

(C)

(B)

BOTTLE FLOW

TOOLING

(C)

BOTTLE FLOWROLLER

(A)(B)

Page 42 / 170


DATE: 9/17/13

POWER RAMP BELT

FRONT OF THE MACHINE

BOTTLE FLOW

CUT AWAY VIEW OF POWER RAMP AREA

POWER RAMP IDENTIFICATION PAGES FIGURE 7A

Page 43 / 170

BOTTLE FLOW

INFEED BOTTOM TOOLING

EXIT BOTTOM TOOLING

MOTOR

POWER RAMP BELT

CENTER TOOLING BAR

POWER RAMP IDENTIFICATION PAGES FIGURE 7B


DATE: 9/17/13

Page 44 / 170

INFEED BOTTOM TOOLING FIGURE 7C

BOTTLE SIZE A B C 850 ML 0.5 3.4 1.6 1000 ML 0.5 2.1 1.6 1900 ML 0.5 1.0 1.6

CENTER TOOLING BAR

(C)

INFEED BOTTOM TOOLING

BOTTLE FLOW

(B)(A)


DATE: 9/17/13

Page 45 / 170

EXIT BOTTOM TOOLING FIGURE 8

BOTTLE SIZE A B C

850 ML 7.7 8.5 1.2

1000 ML 7.7 8.5 1.2

1900 ML 7.7 8.5 1.2


DATE: 9/17/13

(C)

(B)

BOTTLE FLOWEXIT BOTTOM TOOLING

(A)

CENTER TOOLING BAR

Page 46 / 170


DATE: 9/17/13

EXIT BOTTOM TOOLING

EXIT BELT CLEARANCE FIGURE 9A

A 1.8 CM

*(A)

TOP BAR

CUSTOMERS TAKE AWAY CONVEYOR

EXIT BELT

CLOSE-UP OF THE END OF THE MACHINE

FRONT VIEW: CUTAWAY ILLUSTRATION

Page 47 / 170


DATE: 9/17/13

A

B

BOTTLE FLOW

BOTTLE STABILIZER TOOLING SETTINGS FIGURE 9B

BOTTLE SIZE A B

850 ML 166.2 6.5

1000 ML 166.2 6.5

1900 ML 166.2 6.5

Page 48 / 170

SPEED SETTINGS (HERTZ SETTINGS)

FIGURE 10A

INFEED BAO BOTTLE SIZE@BPM HIGH

SPEED LOW

SPEED BACK-UP SPEED

HIGH SPEED

LOW SPEED

BACK-UP SPEED

DISC AIR

ENABLE BAO

CAMERA SELECT

CAMERA PROGRAM

ORIENTATION DIRECTION

850 ML 24.0 15.0 15.0 26.0 20.0 20.0 1 1 1 1 1

1000 ML 26.0 15.0 15.0 35.0 20.0 20.0 1 1 1 2 1

1900 ML 19.0 12.0 12.0 24.0 15.0 15.0 1 1 1 2 1

SPEED SETTINGS (HERTZ SETTINGS) FIGURE 10A

HOPPER DISC BUMPER SUU POWER RAMP BOTTLE

SIZE@BPM HIGH SPEED

LOW SPEED

BACK-UP

SPEED

HIGH SPEED

LOW SPEED

BACK-UP

SPEED

HIGH SPEED

LOW SPEED

BACK-UP

SPEED

HIGH SPEED

LOW SPEED

BACK-UP

SPEED

HIGH SPEED

LOW SPEED

BACK-UP

SPEED 850 ML 30.0 15.0 X 30.0 20.0 X 50.0 30.0 30.0 37.0 20.0 20.0 38.0 20.0 20.0

1000 ML 30.0 20.0 X 32.0 25.0 X 60.0 30.0 30.0 38.0 20.0 20.0 40.0 30.0 30.0

1900 ML 30.0 15.0 X 25.0 12.0 X 50.0 25.0 25.0 25.0 15.0 15.0 22.0 22.0 22.0


DATE: 9/17/13

Page 49 / 170

* SPEED SETTINGS (FEET PER MINUTE) FPM FIGURE 10D (REFERENCE ONLY!)

BOTTLE SIZE

INFEED SUU

(FPM)

HIGH SPEED

SUU (FPM)

EXIT SUU

(FPM)

POWER RAMP (FPM)

INFEED TRANSFER

(FPM)

BAO (FPM)

850 ML 230 325 742 110 137 1000 ML 230 325 880 123 180 1900 ML 125 169 430 90 129

*WARNING: THE SPECIFICATIONS ON THIS PAGE ARE MEANT FOR REFERENCE ONLY TO ASSIST IN CUSTOMER CONVEYOR INTEGRATION. THE CUSTOMER IS ADVISED BY PACE TO INFORM HIS PERSONNEL THAT THEY ARE NOT TO REACH INTO THE MACHINE AND OBTAIN SPEED READINGS WHILE THE MACHINE IS IN OPERATION.


DATE: 9/17/13

DISC FEEDER

BOTTLE FLOW

STAND-UP UNIT EXIT BELTS

Page 50 / 170

DRIVES ACCEL/ DECEL TIMERS FIGURE 10E (ALL BOTTLES)

NOTE: SOME OF THE DEVICES LISTED ON THIS PAGE MAY NOT APPLY TO THE CUSTOMERS PARTICULAR APPLICATION. DRIVES ACCEL TIMERS TIME IN TENTHS OF A SECOND (.1S): HOPPER ACCEL TIME: 20 DISC ACCEL TIME: 90 BUMPER ACCEL TIME: 20 SUU ACCEL TIME: 50 POWER RAMP ACCEL TIME: 30 INFEED ACCEL TIME: 30 BAO ACCEL TIME: 20 DRIVES DECEL TIMERS TIME IN TENTHS OF A SECOND (.1S): HOPPER DECEL TIME: 20 DISC DECEL TIME: 90 BUMPER DECEL TIME: 30 SUU DECEL TIME: 20 POWER RAMP DECEL TIME: 30 INFEED DECEL TIME: 20 BAO DECEL TIME: 20


DATE: 9/17/13

Page 51 / 170


DATE: 9/17/13

TIMERS PAGE 1 FIGURE 10F

BOTTLE SIZE BPM

OUTFEED ACCUMULATION

PE BLOCKED TIMER:

OUTFEED ACCUMULATION PE UNBLOCKED

TIMER:

NORMAL STOP

DELAY TIMER:

DISC BOTTLE DEMAND PE UNBLOCKED

TIMER

DISC BOTTLE DEMAND PE

BLOCKED TIMER

BRIDGE BREAKER ON

TIMER:

BRIDGE BREAKER OFF

TIMER:

850 ML 290 2.00 2.00 1.00 0.20 3.50 4.00 10.00 1000 ML 275 2.00 2.00 1.00 0.20 3.50 4.00 10.00

1900 ML 120 2.00 2.00 1.00 0.20 3.50 4.00 10.00

Page 52 / 170


DATE: 9/17/13

TIMERS PAGE 2 FIGURE 10G

BOTTLE SIZE BPM

SPEED SHIFT PE BLOCKED

TIMER:

SPEED SHIFT PE

UNBLOCKED TIMER:

OUTFEED ZERO PE

SPEED BLOCKED

TIMER

OUTFEED ZERO PE

SPEED UNBLOCKED

TIMER

BAO JAM ALARM

PE BLOCKED

TIMER:

BAO JAM ALARM PE

UNBLOCKED TIMER:

EXIT JAM ALARM TIMER:

EXIT JAM NO MOTION ALARM TIMER:

850 ML 290 1.0 1.0 600.0 1.0 2.00 10.00 0.30 0.25 1000 ML 275 1.0 1.0 600.0 1.0 2.00 10.00 0.30 0.25 1900 ML 120 1.0 1.0 600.0 1.0 2.00 10.00 0.30 0.25

Page 53 / 170


DATE: 9/17/13

TIMERS PAGE 3 FIGURE 10H

BOTTLE SIZE BPM DOWNSTREAM

MOTION CONTROL (CTS)

LOW SPEED ENABLE

CONTROL

LOW SPEED OVERRIDE CONTROL

(CTS)

LOW SPEED OVERRIDE TIMER

850 ML 290 5 1000 ML 275 5 1900 ML 120 5

Page 54 / 170


DATE: 9/17/13

LATERAL PRESSURE ASSEMBLY INFEEDHESITATOR

ASSEMBLY

TURNING BELT

RAILS

TOP CONVEYOR HEIGHT ADJUSTMENT

TOP CONVEYOR BOTTLE FLOW

BOTTLE FLOW

Page 55 / 170

TRANSFER ROLLER SETTINGS FIGURE 11A

BOTTLE SIZE: 850 ML

POST A B C

1 4.0 1.0 0.0

2 2.4 1.8 0.0

3 2.2 2.1 0.0

(C)(A)

(B)


DATE: 9/17/13

STAND UP UNIT/BAO TRANSFER ROLLERS

1

2

3 BOTTLE FLOW

BOTTLE FLOW

TRANSFER BELTS

Page 56 / 170

TRANSFER ROLLER SETTINGS FIGURE 11B

BOTTLE SIZE: 1000 ML

POST A B C

1 4.5 1.0 0.0

2 2.2 1.8 0.0

3 2.6 2.1 0.0

(C)(A)

(B)


DATE: 9/17/13


1

2

3 BOTTLE FLOW

BOTTLE FLOW

TRANSFER BELTS

Page 57 / 170

TRANSFER ROLLER SETTINGS FIGURE 11C

BOTTLE SIZE: 1900 ML

POST A B C

1 4.8 1.0 0.0

2 3.8 1.8 0.0

3 3.8 2.1 0.0

(C)(A)

(B)


DATE: 9/17/13


1

2

3 BOTTLE FLOW

BOTTLE FLOW

TRANSFER BELTS

Page 58 / 170


DATE: 9/17/13

INFEED HESITATOR SETTINGS FIGURE 12

* C & D ARE MEASURED FROM THE TOP OF THE BOTTOM CONVEYOR (METAL FRAME) TO THE BOTTOM OF THE PULLEY.

BOTTLE SIZE A B C D 850 ML 7.7 6.6 2.9 2.1 1000 ML 8.0 6.6 2.9 2.1 1900 ML 6.5 7.0 2.9 2.1

*(D) *(C)

BOTTLE FLOW

VIEWED FROM THE OPERATORS SIDE

(A)

(B)

BOTTLE FLOW

OPERATORS SIDE

NON-OPERATORS SIDE

BOTTLE FLOW

INFEED HESIATATOR ASSEMBLY

Page 59 / 170

LATERAL PRESSURE UNIT STROKE SETTINGS FIGURE 13

BOTTLE SIZE A B C D TURNING PAD 850 ML 14.3 0.7 4.2 1.6 1000 ML 14.1 0.7 4.4 1.6 1900 ML 15.4 0.7 3.0 1.6


DATE: 9/17/13

(A)

LATERAL PRESSURE ASSEMBLY

FRONT VIEW

(D)

(B)(C)

Page 60 / 170

LATERAL PRESSURE UNIT AIR SETTING

FIGURE 14

BOTTLE SIZE A

850 ML 85 PSI

1000 ML 85 PSI

1900 ML 85 PSI


DATE: 9/17/13

(A)

PRESSURE GAUGE

BOTTLE FLOW

Page 61 / 170

TURNING BELT


DATE: 9/17/13

TURNING BELT SETTINGS FIGURE 15

BOTTLE SIZE A B

850 ML 10.7 9.5 1000 ML 10.7 9.5 1900 ML 10.7 9.5

BOTTLE FLOW

TURNING BELT BOTTLE FLOWMOTOR

TURNING BELT (OPERATOR SIDE)

TURNING BELT (NON-OPERATOR SIDE)

(B)

(A)

Page 62 / 170


DATE: 9/17/13

(B)

BOTTLE FLOW

TRIGGER EYE SETTINGS FIGURE 16A

BOTTLE SIZE A B

850 ML 3.4 1.3 CM 1000 ML 3.4 1.3 CM 1900 ML 3.4 1.3 CM

(A)

Page 63 / 170

(A)

BOTTLE FLOW

CAMERA EYE SETTINGS FIGURE 16B

BOTTLESIZE A B C CAMERA SELECT

PROGRAM ORIENT-ATION

LENS PART#

SIZE OF

LENS (mm)

DISC AIR

850 ML 2.5 15.8 9.6 1 1 1 38452 8 MM 1

1000 ML 5.5 9.5 9.6 1 2 1 38452 8 MM 1

1900 ML 3.0 8.2 10.0 1 2 1 38452 8 MM 1

VIEW # 2

VIEW # 2

( B)( C)

VIEW # 1: OPERATORS SIDE


DATE: 9/17/13

Page 64 / 170


DATE: 9/17/13

COUNTER EYE SETTINGS FIGURE 16C

BOTTLE SIZE A B

ALL BOTTLES 3.9 2.7 CM

( A)

( B)

( B)

BOTTLE FLOW

Page 65 / 170

RAIL CHANGE-OVER PROCEDURE

1) REMOVE THE OPERATORS AND NON OPERATORS SIDE RAIL BY LOOSENING THE RAIL LEVERS ON THE MACHINE.

2) IDENTIFY WHICH ONE OF THE RAIL CONFIGURATIONS IS SUITED FOR THE

BOTTLE SIZE THAT YOU INTEND TO RUN. EACH RAIL IS STAMPED APPROPRIATELY. INSTALL THIS RAIL.

3) LOCK THE RAIL IN PLACE USING THE LEVERS REMOVED EARLIER.

4) IDENTIFY THE BOTTLE SIZES STAMPED ON THE NON-OPERATORS SIDE RAIL.

RAIL LEVER


DATE: 9/17/13

Page 66 / 170


DATE: 9/17/13

BOTTLE FLOW

850 ML OPERATORS SIDE

850 ML NON-OPERATORS SIDE

Page 67 / 170


DATE: 9/17/13

1000 ML OPERATOR'S SIDE


BOTTLE FLOW

Page 68 / 170


DATE: 9/17/13

1900 ML OPERATOR'S SIDE


BOTTLE FLOW

Page 69 / 170

RAIL SUPPORT HEIGHT

FIGURE 18A

BOTTLE SIZE: ALL BOTTLES

RAIL POST A

1 3.5

2 3.5

3 3.5

4 3.5

5 3.5

6 3.5


DATE: 9/17/13

A

BOTTLE FLOW

12 3 46 5

Page 70 / 170

(B)

VIEWED FROM LOOKING STRAIGHT AT THE RAIL

(A)

VIEWED FROM UNDERNEATH THE RAIL

RAIL

POST


DATE: 9/17/13

NECK RAIL ADJUSTMENTS FIGURE 18B: ALL BOTTLES

POST (1 THRU 2) A B 1 1.9 1.5 2 1.8 1.5

BOTTLE FLOW

1

2

Page 71 / 170

TOP CONVEYOR HEIGHTFIGURE 19A

BOTTLE SIZE A 850 ML 01135 1000 ML 00995 1900 ML 00865

(A)

EXIT END OF BAO 5000E


DATE: 9/17/13

Page 72 / 170


DATE: 9/17/13

TOP CONVEYOR (REFERENCE) FIGURE 19B

BOTTLE SIZE A B C D 850 ML 5.9 23.5 23.5 5.9 1000 ML 5.9 23.5 23.5 5.9 1900 ML 5.9 23.5 23.5 5.9

BOTTLE FLOW

(B)(A)(D)

(C)

BOTTLE FLOW VIEW SHOWN

Page 73 / 170


DATE: 9/17/13

TOP CONVEYOR

(A) (B)

BOTTLE FLOW

TOP CONVEYOR PITCH FIGURE 19C

BOTTLE SIZE A B

850 ML 10.7 11.3

1000 ML 10.7 11.3

1900 ML 10.7 11.3

Page 74 / 170


DATE: 9/17/13

DISC WALL PHOTO EYE HOLE FIGURE 20

BOTTLE SIZE A

850 ML 14"

1000 ML 14"

1900 ML 14"

DISC WALL

DISC WALL PHOTO EYE

A

Page 75 / 170

IDLER PULLEY MEASUREMENTS FIGURE 21

PULLEY NUMBER A 1 2.8 2 2.8 3 2.4 4 1.6 5 2.8 6 2.6 7 1.3

*MEASUREMENTS ARE MADE FROM THE EDGE OF THE SHEAVE TO THE EDGE OF THE PERCH.

DISC

BOTTLE FLOW

OPERATORS SIDE TOP BAR

NON-OPERATORS SIDE TOP BAR

3

56 7

BOTTLE FLOW

14

TOP BAR IDLERS

2

*A


DATE: 9/17/13

Page 76 / 170

BELT DOCUMENTATION FIGURE 22

BELT NAME BELT TYPE PART NO.

(A) ROTARY BUMPER BELT SINGLE A 34806 (B) ROTARY BUMPER BLADES WHITE 32934 (C) UPPER INFEED BELT (OPERATORS SIDE) OPTIONAL TWIN A 37524

(D) LOWER INFEED BELT (OPERATORS SIDE) TWIN A 35438

(E) INFEED BELT (NON-OPERATORS SIDE) TWIN A 35478

(F) HIGH SPEED BELT TWIN A 34524 (G) EXIT TWIN A 35400

(H) SUU/BAO TRANSFER TWIN A 34702 (I) GEAR BELT D850H100 30391

(J) DRIVE BELT SINGLE AX2 35536 (K) HOPPER ELEVATOR BELT 2" CLEAT 46984

(L) HOPPER HORIZ. BELT NO CLEAT 47223 (M) DISC DRIVE BELT B-40 36277

(N) POWER RAMP BELT TWIN A 32180


DATE: 9/17/13

(K)

HOPPER IS OPTIONAL

(C) OPTIONAL

(F) (G) (H) OPTIONAL

BOTTLE FLOW

(D)& (E)

MDU (I) (J) DISC WALL

(M) DISC DRIVE BELT(S)

POLY DISC

(M) POWER RAMP

(A) (B)

Page 77 / 170

DRIVE BELT RUN (FIGURE 24) VIEWED FROM UNDERNEATH THE MACHINE


DATE: 9/17/13

DRIVE PULLEY LAYOUT PAGE FIGURE 23

PULLEY NAME DESC. PART NO. PULLEY(1) 24HH100 30778 PULLEY(2) IDLER 34656 PULLEY(3) 28HH100 30781 PULLEY(4) 2AK46 36810 PULLEY(5) 28HH100 30781 PULLEY(6) 2AK46 36810 PULLEY(7) IDLER 34656 PULLEY(8) 2AK25 36806 PULLEY(9) 2AK25 36806 GEAR BELT D850H100 30391 DRIVE BELT SINGLE AX2 35536

PULLEY 1

PULLEY 2

PULLEY 3PULLEY 5

PULLEY 7

PULLEY 4PULLEY 6

PULLEY 8PULLEY 9

GEAR BELT

DRIVE BELT

BOTTLE FLOW

Page 78 / 170

PULLEY PAGE FIGURE 24

A B C 8.9 CM 15.8 CM 12.3 CM

PULLEY (5)(A)

(B)(C)

PULLEY (7) PULLEY (6)

PULLEY (1)PULLEY (3) UPPER PULLEY (2) LOWER

PULLEY (4)

PULLEY (9)

PULLEY (8)

PULLEY PAGE FIGURE 24

PULLEY NAME DESC. PART NO. PULLEY(1) 24HH100 30778 PULLEY(2) 28HH100 30781 PULLEY(3) 2AK46 36810 PULLEY(4) 2AK25 36806 PULLEY(5) 2AK34X1 30783 PULLEY(6) 2AK25X1 36806 PULLEY(7) 2AK61X1 36786 PULLEY(8) AK25X1 30660 PULLEY(9) AK30X3/4 30790

PULLEY(10) 16L050 24886 PULLEY(11) TENS. 38560 PULLEY(12) 16L050 24886

DUAL INFEED 2AK34 36845 TOP BAR INFEED IDLERS 3AK34 37065

TOP BAR HIGH SPEED IDLERS 2AK34 36845 TOP BAR EXIT IDLERS 2AK34 36845


DATE: 9/17/13

BOTTLE FLOW

PULLEY (11)

PULLEY (10)PULLEY (12)

Page 79 / 170

MOTOR DRIVE PAGE FIGURE 25

PULLEY NAME DESC. PART NO. STAND-UP UNIT MOTOR 2 HP 46188

STAND-UP UNIT REDUCER 7.5:1 45992

DISC DRIVE MOTOR 1 HP 44507 DISC DRIVE REDUCER 30:1 46228

PULLEY (1) 4TB34 33940 PULLEY (2) 4TB64 33940

POWER RAMP MOTOR 1/8 HP 46035 ROTARY BUMPER MOTOR

ROTARY BUMPER REDUCER 3/8 HP 46802


DATE: 9/17/13

* NOTE: THE LOCATION OF MOTOR& REDUCER MAY BE DIFFERENT FROM THE FIGURE SHOWN ABOVE.

DISC WALL

POLY DISC

PULLEY (1)PULLEY (2) DRIVE MOTOR DRIVE REDUCER

STAND-UP UNIT MOTOR

STAND-UP UNIT REDUCER

ROTARY BUMPER

ROTARY BUMPER MOTOR& REDUCER

Page 80 / 170

POWER RAMP DRIVE PULLEY

CENTER TOOLING BAR

POWER RAMP BELT & PULLEY PAGE FIGURE 26

BELT OR PULLEY NAME DESC. PART NO.

POWER RAMP BELTS TWIN A 32180 POWER RAMP DRIVE

PULLEY DRIVE

PULLEY 37179

POWER RAMP UPPER PULLEY CUSTOM 30132

POWER RAMP BELT

POWER RAMP UPPER PULLEY

BOTTLE FLOW

INFEED BOTTOM TOOLINGEXIT BOTTOM TOOLING

MOTOR


DATE: 9/17/13

Page 81 / 170

DISC CONE

H W FOAM DISC

FOAM CONE

5.75" 48" N/A N/A

NOTE: THERE MAY BE MORE RINGS THAN SHOWN IN THIS PICTURE.

DISC DIMENSIONS # 1 DISC/RINGS INNER RAD. OUTTER RAD. T H

MAIN DISC 37" 1/4" 3 3/4" RING 1 37" 41" 1/4" 3 3/4"/3"RING 2 37" 42" 1/4" 3 3/4"/3"

H

W

R1

R2 R3

R4

R5

H

T1 T2

T3 T4

T5


DATE: 9/17/13

FIGURE 27

Page 82 / 170

DISC WALL CUT OUT FIGURE 28

BOTTLE SIZE A B C D E

ALL 24" 10 1/2" 16" 2" 6 1/4"


DATE: 9/17/13

(C)(B)(D)(E)

(A)

(B)(C)

(E)

(A)

(D)

DISC WALL CUT OUT

Page 83 / 170


DATE: 9/17/13

INFEED HESITATOR BELT FIGURE 30

Pulley # Description Part#

1 2AK41 31314 2 AS20X1/2 30902 3 AS20X1/2 30902 4 2AK41 31314 5 AS20X1/2 30902 6 AS20X1/2 30902

BELT# Description Part#

TRANSFER BELTS TWIN A 34702

(1) (2) (3)

(4) (5) (6)

BOTTLE FLOW

TRANSFER BELTS

BOTTLE FLOW

VIEW SHOWN

BOTTLE FLOW

Page 84 / 170

BAO MAIN DRIVE BELTS & PULLEYS

FIGURE 31 BELT OR

PULLEY # DESCRIPTION PART#

BELT 1 570H100 30385

BELT 2 D850H100 30391

PULLEY 1 24HH100 30778

PULLEY 2 22HH100 30777

PULLEY 3 22HH100 30777

PULLEY 4 14HG100 20289

PULLEY 5 20HH100 31480

ALL TENSIONERS IDLER 34656


DATE: 9/17/13

TENSIONERS

PULLEY 3

PULLEY 4PULLEY 5

BELT 2

BOTTLE FLOW

OPERATORS SIDE

BOTTLE FLOW

MOTOR PULLEY 1

TENSIONER

PULLEY 2

BELT 1

Page 85 / 170


DATE: 9/17/13

BOTTLE FLOW

TURNING BELT ASSEMBLY FIGURE 32

Pulley # Description Part#

1 AK23X5/8" 30787

2 IDLER 22556

3 THRU 5 IDLER 25332

6 IDLER 22556

7 AK41X5/8 31148

8 AS20X1/2 30902

9 IDLER 22556

10 AS20X1/2 30902

11 AS20X1/2 30902

12 AS30X1/2 30993

BELT# Description Part#

TURNING BELT (NON-OP. SIDE) 3/8 ROUND 38226

TURNING BELT (OP. SIDE) 3/8 ROUND 37344

TURNING

TURNING BELT

BOTTLE FLOWMOTOR


PULLEY 1

PULLEY 3 THRU 5 PULLEY 2& 6


PULLEY 7

PULLEY 8 PULLEY 9 PULLEY 10

PULLEY 11

PULLEY 12

Page 86 / 170


DATE: 9/17/13

TURNING BELT ASSEMBLY FIGURE 33

PULLEY H 1 0.2 2 0.1 3 0.1 4 0.1 5 0.1 6 0.1 7 1.5 8 2.2 9 0.5 10 2.2 11 1.8 12 1.6

TENSIONER BRACKET 0.1

(H)

PULLEY HEIGHT

BOTTLE FLOWMOTOR


PULLEY 1

PULLEY 3 THRU 5 PULLEY 2& 6


PULLEY 7

PULLEY 8 PULLEY 9 PULLEY 10

PULLEY 11

PULLEY 12

Page 87 / 170


DATE: 9/17/13

BAO BOTTOM CONVEYOR BELT & PULLEY PAGE

FIGURE 34 BELT OR PULLEY

BELT OR PULLEY DESCRIPTION

PART #

PULLEY 1 TB16H100 22377

TENSIONER IDLER 34656

TENSIONER IDLER 34656

PULLEY 2 28HH100 30781

CONVEYOR DRIVE BELT

970H100 38190

PULLEY 2

TENSIONER

TENSIONERPULLEY 1

CONVEYOR DRIVE BELT

BOTTOM CONVEYOR

BOTTLE FLOW

BOTTOM CONVEYOR DRIVE BELT

NON-OPERATORS SIDE

BOTTLE FLOW

Page 88 / 170

TOP CONVEYOR DRIVE BELT

TOP CONVEYOR BELT


DATE: 9/17/13

TOP CONVEYOR PAGE ( FIGURE 35)

BELT BELT DESCRIPTION

PART # TOP CONVEYOR DRIVE BELT 285L100 30379

TOP CONVEYOR BELT 800H200 36883

PULLEY 1 17LF100X3/4 25392

PULLEY 2 IDLER 34656

PULLEY 3 18LB100X3/4 25390

TOP CONVEYOR BELT

BOTTLE FLOW

TOP CONVEYOR DRIVE BELT

TOP CONVEYOR

BELT

PULLEY 1

PULLEY 2PULLEY 3

Page 89 / 170


DATE: 9/17/13

BAO MOTOR PAGE FIGURE 36

BELT OR PULLEY # DESCRIPTION PART#

MAIN DRIVE MOTOR 1 HP 44507

MAIN DRIVE REDUCER 5:1 44388

INFEED MOTOR 1/8 HP 45936 INFEED

REDUCER 6:1 37088

TURNING BELT

MOTOR 1/8 HP 45936

TURNING BELT REDUCER 200:1 37562

INFEED HESITATOR MOTOR

BOTTLE FLOW

TURNING BELT MOTOR

MAIN DRIVE MOTOR

Page 90 / 170

MACHINE S/N: 3911CUSTOMER: COLGATE

DATE: 9/17/13

HOPPER SPECIFICATION PAGE FEATURE YES

OR NO DIMENSION,LOCATION OR

PART # A) HOPPER SIZE YES 170 CU FT B) CHUTE YES #47050 C) COVERS YES D) ELEVATOR BELT YES #46984 E) HORIZONTAL BELT YES #47223 F) CLEAN-OUT DOOR (LOCATION)

NO

G) BRIDGE BREAKER (LOCATION)

YES BOTH SIDES OF BIN

H) EXTENDED BIN (EXTENDED FOR HEIGHT)

NO

I) EXTENDED BIN (EXTENDED FOR LENGTH)

NO

J) FRAME EXTENSION NO K) DROP LOAD GATE NO

MOTOR & REDUCER INFORMATION MOTOR OR REDUCER DESCRIPTION PART # ELEVATOR DRIVE MOTOR AC 1 HP 44507 ELEVATOR REDUCER 30:1 44093 HORIZONTAL DRIVE MOTOR AC 1HP 44507 HORIZONTAL REDUCER 60:1 44510

(D) ELEVATOR BELT

REAR VIEWS OF THE HOPPER

(I)

(K) DROP LOAD GATE

ELEVATOR REDUCER

ELEVATOR MOTOR

(H)

(G)

(D) ELEVATOR BELT (MADE UP OF 2 PIECES)

(J) FRAME EXTENSION HORIZONTAL DRIVE MOTOR

HORIZONTAL REDUCER

(F) (G

(E) HORIZONTAL BELT

Page 91 / 170

SPARE PARTS LIST SECTION VIII

Page 92 / 170

UNSCRAMBLER

Page 93 / 170

PACE PACKAGING CORPORATION 3 SPERRY ROAD Fairfield, NJ 07004 973-227-1040

RECOMMENDED SPARE PARTS September 30, 2013 SPEC: STANDARD 800 W/POWER RAMP &HOOK S/N# 3909 AIR POWER QUAN PART# DESCRIPTION 1 EA 33363 ROTARY ACTUATOR/HOOK ASSY.;8MM DRIVES QUAN PART# DESCRIPTION 1 EA 44093 REDUCER;30:1;56C; HOPPER ELEVATOR 1 EA 44510 REDUCER;50:1; HOPPER HORIZINTAL 1 EA 45992 REDUCER;7.5:1;SUU 1 EA 46228 REDUCER;30:1;DISC 1 EA 37088 GEARHEAD;6:1; SUU/BAO TRANSFER 1 EA 46802 MOTOR/REDUCER COMBO ROTARY BUMPER 3 EA 44507 MOTOR;1HP;HOPPER,DISC 1 EA 46188 MOTOR;2HP; SUU 1 EA 45936 MOTOR;1/8HP; SUU/BAO TRANSFER 1 EA 46035 MOTOR;90W;POWER RAMP BELTS QUAN PART# DESCRIPTION 1 EA 34806 BELT; TWIN A; VERT.ROTARY BUMP.DRIVE 1 EA 37524 BELT; TWIN A; INFEED OPERATOR SIDE UPPER 1 EA 35438 BELT; TWIN A; INFEED OPERATOR SIDE LOWER 1 EA 35478 BELT; TWIN A; INFEED NON-OPER.SIDE 2 EA 34524 BELT; TWIN A; HIGH SPEED 2 EA 35400 BELT; TWIN A;EXIT 2 EA 34702 BELT; TWIN A;SUU/BAO TRANSFER 1 EA 32180 BELT; TWIN A;POWER RAMP BELT 1 EA 30391 GEARBELT;D850H100 4 EA 35536 DRIVE BELT; SINGLE A 2 EA 36277 BELT;B-40 1 EA 46984 BELT;HOPPER ELEVATOR;2 CLEAT 1 EA 47223 BELT;HOPPER HORIZONTAL;FLAT

Page 94 / 170

PACE PACKAGING CORPORATION 3 SPERRY ROAD Fairfield, NJ 07004 973-227-1040 RECOMMENDED SPARE PARTS September 30, 2013 SPEC: STANDARD 800 W/POWER RAMP &HOOK S/N# 3909 ELECTRICAL PARTS

QUAN PART# DESCRIPTION 1 EA 38167 AC DRIVE; 1HP 1 EA 38168 AC DRIVE; 2HP 1 EA 38260 PHOTO ASSEMBLY POLARIZED

MECHANICAL WEAR PARTS

QUAN PART# DESCRIPTION 2 EA 34656 PULLEY;GEARBELT IDLER ASSY 6 EA 34827 ROLLER 1 EA 36845 SHEAVE;2AK34 IDLER ASSEMBLY 4 EA 32934 BLADE;ROTARY BUMPER 1 EA 33674 HOOK;GENERIC

Page 95 / 170

BAO 5000E

Page 96 / 170

PACE PACKAGING CORPORATION 3 SPERRY RD Fairfield, NJ 07004 973-227-1040

RECOMMENDED SPARE PARTS, SERIAL NUMBER # 3910 October 14, 2013 ELECTRONIC BAO

DRIVES

1 EA 44507 MOTOR;1HP;AC;MAIN DRIVE 3 EA 45936 MOTOR;1/8 HP; SUU/BAO TRANSFER, TURNING BELT 1 EA 44388 REDUCER;5:1;MAIN DRIVE 2 EA 37088 REDUCER;6:1;INFEED 1 EA 37562 REDUCER;200:1; TURNING BELT

BELTS 1 EA 30391 GEARBELT;D850H100;NON-OP SIDE DRIVE 1 EA 30385 GEARBELT;570H100;OP SIDE DRIVE 1 EA 38190 GEARBELT;970H100;BOTTOM CONVEYOR DRIVE 1 EA 30379 GEARBELT;285L100; TOP CONVEYOR DRIVE 1 EA 36883 GEARBELT;800H200; TOP CONVEYOR 2 EA 34702 BELT; TWIN A;SUU/BAO TRANSFER (INFEED) 1 EA 38226 BELT; 3/8 ROUND; TURNING BELT(NON-OPERATORS SIDE) 1 EA 37344 BELT; 3/8 ROUND; TURNING BELT(OPERATORS SIDE)

ELECTRICAL PARTS 1 EA 38260 PHOTO ASSEMBLY POLARIZED 1 EA 38167 AC DRIVE;1HP

MECHANICAL WEAR PARTS 1 EA 22556 SHEAVE;IDLER;1 DIA X 1602SS 5 EA 20183 SPRING STEEL;BAO;TOP CONVEYOR

Page 97 / 170

HOPPER

Page 98 / 170

PACE PACKAGING CORPORATION 3 SPERRY ROAD Fairfield, NJ 07004 973-227-1040

RECOMMENDED SPARE PARTS September 30, 2013 SPEC: CUSTOM HOPPER S/N# 3911 DRIVES QUAN PART# DESCRIPTION 1 EA 44093 REDUCER;30:1;56C; HOPPER ELEVATOR 1 EA 44510 REDUCER;50:1; HOPPER HORIZINTAL 2 EA 44507 MOTOR;1HP;HOPPER BELTS QUAN PART# DESCRIPTION 1 EA 46984 BELT;HOPPER ELEVATOR;2 CLEAT 1 EA 47223 BELT;HOPPER HORIZONTAL;FLAT ELECTRICAL PARTS

QUAN PART# DESCRIPTION 1 EA 38167 AC DRIVE; 1HP 1 EA 38260 PHOTO ASSEMBLY POLARIZED

Page 99 / 170

ELECTRICAL SPECIFICATIONS SECTION IX

Page 100 / 170

ELECTRICAL PARTS LISTSN-3909-3910;M-800/BAO-5000

PACE P/N MAKE & MODEL DESCRIPTION QTY SCHEMATIC LOCATION CIRCUIT DESIGNATOR UL/CSA NUMBERS UL/CSA SYMBOL24903 AB GREEN LIGHT ASSEMBLY LIGHT PILOT GREEN ASSEMBLY 1 S8/3 24 VOLT GREEN PILOT LIGHT (Q2)23965 AB# 800FP-P7PN3W PILOT LIGHT;WHITE 24 VDC 2 S5/4, S6/2 24 VOLT WHITE PANEL LIGHT E1484024209 AB# 800F-N3W MODULE; LED WHITE 4 S5/4, S6/2 24 VOLT WHITE PANEL LIGHT E1484038677 HOFFMAN# A6AXFN24 FAN;COOLING;COMPACT;24V 1 S6/3 24V VENTING FAN38678 HOFFMAN AGARD6 FINGER GUARD;USE W 38677 2 S6/3 24V VENTING FAN24305 ATC# UPA-100 UNIVERSAL POWER ALERT 1 S1/6 480 VOLT PHASE INDICATOR38172 AB# 1783-US05T SWITCH;ETHER;5 PORT;UNMAN 1 S6/5, S7/2 5 PORT ETHRNET SWITCH37902 AB# 1783-US08T SWITCH;ETHER;8 PORT;UNMAN 1 S6/5-6, S7/1, S7/7 8 PORT ETHERNET SWITCH37944 MS4N-EE-1/4-V24-S-AD1-WB-, FESTO VALVE;ON/OFF;FESTO/WITH PRESS-SEN 2 S9/8, S13/3 AD-2 , DISC AIR PRESSURE38070 FESTO# 151687 SOL;CONN;FESTO;USE W/37944 2 S9/8, S13/3 AD-2, DISC AIR SOLENIOD37965 FESTO# 548717 VALVE;DUMP;CAT 4 1 S9/9 AIR DUMP VALVE37966 FESTO# 548719 SOCKET MULTIPIN;USE W/ 37965 1 S9/9 AIR DUMP VALVE37967 FESTO # 552252 MUFFLER;SILENCER;USE W/37965 1 S9/9 AIR DUMP VALVE37968 FESTO # 526078 BASE;SUB;FESTO VALVE;USE W/ 37965 2 S9/9 AIR DUMP VALVE37969 FESTO # 526074 BRACKET;MOUNT;FESTO VALVE;USE W/37965 2 S9/9 AIR DUMP VALVE37646 AB# 855T-B24SA1 BEACON;ALARM SIN CIRCUIT 1 S12/3 ALARM E1484023932 A.B.# 855T-B24TL6 BEACON;STEADY BLUE LED A.B. 1 S12/3 BLUE BEACON E1484024353 AB# 1489-A3D250 CIRCUIT BREAKER;3P;25A 1 S1/2 CB-01 E19787824786 AB# 1489-A3D060 CIRCUIT BREAKER;3P;6A 7 S2/2, S2/5, S2/7, S3/2, S4/2, S4/5 CB-02, CB-03, CB-04, CB-06, CB-07, CB-08 E19787824234 AB# 1489-A3D100 CIRCUIT BREAKER;10A;3P 1 S3/2 CB-05 E19787838570 COGNEX# CKR-4G-CBL-001 CABLE;PWR/IO;5M;USE W/38569 1 S6/10, S14/5 CHECKER 4G38571 COGNEX# CCB-84901-1003-05 CABLE;ETHERNET;5M;USE/W 38569 1 S6/10, S14/5 CHECKER 4G38640 COGNEX# C4G7-24X-E00 CAMERA;4G7X;VISION SENSOR 1 S6/10, S14/5 CHECKER 4G47402 GRACE# P-R2-B3 PROGRAMMING PORT;ETHERNET ONLY 1 S7/1 CONVENIENCE INTERFACE38544 AB# 440G-MT47163 SWITCH;GUARD;LOCKING;24VDC 2 S8/3, S8/2, S12/8 DG1, DG238545 AB# 889M-F12AH-10 CABLE;12PIN;M23;USE W/38544 2 S8/3, S8/2, S12/8 DG1, DG237973 FESTO# 159421 CABLE;FESTO;USE W/37965 2 S6/1-2, S11/2 DISC AIR PRESSURE, MACHINE AIR PRESSURE, HOPPER AIR PRESSURE47190 BANNER# WLS28CW285XPBQ LIGHT;STRIP;285MM;PUSH BUTTON 2 S6/8-9 ELECTRICAL BOX/MACHINE LIGHTING 3ZU047191 BANNER# MQDEC-403SS CABLE;DOUBLE ENDED;USE/W 46190 2 S6/8-9 ELECTRICAL BOX/MACHINE LIGHTING 3ZU047200 BANNER# WLS28CW285XQ LIGHT STRIP;285MM;CASCADE 2 S6/8-9 ELECTRICAL BOX/MACHINE LIGHTING 3ZU023953 AB# 800FP-LMT44 MUSHROOM;TWIST A-B;LIGHTED 4 S8/3, S8/2, S9/3 E-STOP 1, E-STOP 2, E-STOP 3, E-STOP 4 E1484024014 AB# 800F-X10 SWITCH;BLOCK N.O.CONTACTS 4 S8/3, S8/2, S9/3 E-STOP 1, E-STOP 2, E-STOP 3, E-STOP 4 E1484024015 AB# 800F-X01 SWITCH;BLOCK N.C.CONTACTS 4 S8/3, S8/2, S9/3 E-STOP 1, E-STOP 2, E-STOP 3, E-STOP 4 E1484024095 AB# 800F-N3R MODULE;RED LED A-B 4 S8/3, S8/2, S9/3 E-STOP 1, E-STOP 2, E-STOP 3, E-STOP 4 E1484023934 A.B.# 800FPX01 SWITCH;Cont/Latch nc X01 5 S8/3, S8/2, S9/3, S9/10 E-STOP 1, E-STOP 2, E-STOP 3, E-STOP, 4, S6 E1484024697 AB# 598-1PB22Y BOX;PUSH BUTTON;PLASTIC YELLOW 2 S9/3 E-STOP 3, E-STOP 4 E1484037791 AB# 1768-ENBT ETHERNET/IP BRIDGE L4X 2 S7/1 ETHERNET37666 AB# 440R-H23178 RELAY;SAFETY EXPAN UNIT 10 S8 EXP-1, EXP-2, EXP-3, EXP-4, EXP-5, EXP-6, EXP-7, EXP-8, EXP-9, EXP-1024475 FUSECO# GMC 10 FUSE;GLASS;10A;5x20MM 2 S1/7 F-01, F-02 E1918024381 AB# 1492-WFB424 SINGLE CKT. FUSE BLOCK 19 S1/7, S5/5-7, S6/3, S6/4, S6/5, S6/6, S6/7, S6/8, S6/9, S6/10, S9/3, S9/5, S9/6, S9/7-8 F-01-F-05A, F06-F18 E4073524355 FUSECO# GDG2 GRAIN# 1CD13 FUSE,GLASS;2A;5X20MM;GDG2 7 S6/3, S6/5, S6/6, S6/8, S6/9, S9/3, S9/8 F-03, F-05, F-05A, F-07, F-08, F-10, F-18 E1918024459 FUSECO# GDB-3.15A FUSE;3.15A;5X20MM 1 S6/4 F-04 E1918024359 FUSECO GDC6.3 FUSE;6.3A; 5x20;GDC-6.3 1 S6/7 F-07 E1918024458 FUSECO# GDB400MA FUSE;400MA;5X20MM 5 S6/10, S9/5, S9/6 F-10, F-11, F-12, F-13, F-14 E1918024672 FUSECO# GDC80MA FUSE;8/100 AMP;5x20; GLASS 2 S9/8 F-16, F-17 E1918024727 FUSECO# GDG1 FUSE; 1 AMP; 5 X 20MM 1 S9/8 F-17 E1918024480 FUSECO# ATMR-1/10 FUSE;.100 A; FAST BLOW 3 S1/4 FB-09 Standard 248-423665 AB # 1492-FB3C30-L FUSE HLDR;3 BANK;AB 3 S1/4 FB-09, FB-10, FB-11 E3464824452 FUSECO# ATQR6 FUSE;6A;FNQ-R-6 6 S1/4 FB-11, FB-12 Standard 248-423878 A.B. # 855T-B24TL3 BEACON;STEADY GREEN LED A.B. 1 S12/3 GREEN BEACON E1484037794 AB# 1769-IQ32 INPUT MOD;32PT;24VDC 2 S7/2, S7/3, S10, S11 INPUT 1, INPUT 224669 LAPP# 10399100 CONN; 4 CONTACT ; RECEPTACLE 3 S13 J1 & J238108 LAPP# 11195300 SOCKET;2.5MM 12 S13 J1 & J224656 LAPP# 10382500 CONN;10 CONTACT RECEPTACLE 6 S13 J1, J2, J3, J3A24658 LAPP# 13163200 CONN; SOCKET; 1.6MM 60 S13 J1, J2, J3, J3A24666 LAPP# 10381300 FRAME; 3 MODULE; RECEPTACLE 1 S13 J224664 LAPP# 10381100 FRAME; 2 MODULE; RECEPTACLE 2 S13 J3, J3A37735 AB# 100S-C09EJ14BC CONTACTOR;SAFETY;2HP 2 S 9/6 K1, K224635 AB# 100-K09DJ10 CONTACTOR;24VDC MINIATURE 2 S13/3 K3, K424676 AB# 700HLT12Z24 RELAY;TERMINAL BLOCK;2-POLE 3 S12/3, S12/8 K5, K6, K824633 AB# 700-K22Z-DJ RELAY;4 POLE 24VDC A-B 2NO, 2NC 1 S12/8 K7 E3391637730 AB# 440R-H23176 RELAY;MINOTAUR;SAFETY 1 S9/4 K922592 BANNER # RS8 SOCKET;SPEC. FOR 22593 2 S14/5 LL-1, LL-2 E71083 22593 MICRO-AMP MA4L LOGIC MODULE;LATCH 2 S14/5 LL-1, LL-2 E71083 24972 AB# 800B-EPC LIGHT PILOT RECTANGLE 3 S12/3 LOW AIR PANEL LIGHTS24973 AB# 800B-ALC5 LENS CAP W/DIFFUS RECT;YELLOW 3 S12/3 LOW AIR PANEL LIGHTS24974 AB# 800B-PL PILOT LIGHT/DUMMY BLOCK 3 S12/3 LOW AIR PANEL LIGHTS24975 AB# 800B-N3W LED/WHITE 3 S12/3 LOW AIR PANEL LIGHTS44507 MARATHON # G583 MTR;1HP;230/460VAC 56C 4 S2/2, S2/5, S3/5, S4/10 M1, M2, M7, M9 E49747, LR 202546802 BODINE # 2862 MTR;3/8HP;3PH;220/460;170 RPM;60HZ 1 S27 M346188 MARATHON# P106 MTR;2HP;60HZ;3600 RPM 1 S2/8 M4 E49747, LR 2025

Page 115 / 170


PACE P/N MAKE & MODEL DESCRIPTION QTY SCHEMATIC LOCATION CIRCUIT DESIGNATOR UL/CSA NUMBERS UL/CSA SYMBOL46035 SPG; S9190DS-TCE;PWR RAMP MTR;90W;480V;RD SHAFT;PWR 1 S3/2 M5 THERMALLY PROTECTED37088 SPG # S9DC6BHA-R30 GEARHEAD;6:1;300RPM 1/2" 2 S3/2 S3/4 M6, M6A MECHANICAL DEVICE45936 SPG# S9190GSH-TCE MTR;1/8HP;480V;SPG 3 S3/2 S3/4, S3/8 M6, M6A, M8 THERMALLY PROTECTED37562 SPG# S9KC200BHA GEARHEAD;200:1; 5/8" 1 S3/8 M8 N/A37970 FESTO # 192028 SENSOR;PRESSURE;USE W/ 37965 1 S6/1, S11/2 MACHINE AIR PRESSURE24833 AB# 140M-C2E-A40 CIRCUIT BREAKER;MOT PROT;.25-.65A 1 S3/7 MS1 LISTED IND. CONT. EQ. 728B24832 AB# 140M-C-ASA11 CONTACT;AUX;SIDE;FOR 140M 2 S3/8, S3/10, S11/8 MS1, MS2 LISTED IND. CONT. EQ. 728B24835 AB# 140M-C2E-B25 Circuit Breaker Mot Prot;1.6-2.5A 1 S3/9 MS2 LISTED IND. CONT. EQ. 728B20013 RED DOT AC-1 FTG;CONDUIT;PULL;ST;1/2 2 N/A N/A E3064020014 OLFLEX # 1212 FTG;STRAIN RELIEF;1/2" 5 N/A N/A E14637020018 RED DOT SCV-1 STAMPED AL. FTG;1/2;CONDUIT COVER 3 N/A N/A E3064020020 RED DOT MUL 11720 FTG;CONDUIT COVER SEAL 3 N/A N/A E3064020027 VICTOR 11102-S CLAMP;1/4" 10 N/A N/A N/A N/A20050 040-A1-C CAPITAL HWAY PE;REFLECTOR;3-1/4IN 10 N/A N/A N/A N/A20320 OLFLEX S-1112 GRAY CONN;STR;STRLF;1/2" 10 N/A N/A E14637020331 T&B;141 LOCKNUT;1/2IN 9 N/A N/A E 2301820332 T&B;142 LOCKNUT;3/4;T&B 142 4 N/A N/A E 2301820333 T&B 222 OR BRIDGEPORT 321 BUSHNG;1/2;PLASTIC INSUL 4 N/A N/A E9391/LR3935420368 RED DOT AT-1 COND;OUTLET BOX;.5" T;THR 2 N/A N/A E3064020530 THOMAS & BETTS #5262 SEAL;1/2" CONDUIT 9 N/A N/A E 1393822721 LEGEND;START;1/2 X 1 1 N/A N/A N/A N/A22722 LEGEND;STOP;1/2 X 1 1 N/A N/A N/A N/A23200 PACE MADE LEGEND;RESET;1/2 X 1 2 N/A N/A N/A N/A23238 ABB # SK615546-2 LEGEND;ESTOP;RND.YELLOW 4 N/A N/A N/A N/A23392 # 6010B-ISO TRIANGLE LABEL;ELECT.HI VOLT.SYMBO 1 N/A N/A N/A N/A23941 A.B. # 1492-ERL35 TERM.BLOCK;END BRACKET 5 N/A N/A E4073524361 AB# 1492-WTF3 THREE LEVEL SENSOR BLOCK 112 N/A N/A E4073524363 AB# 1492-CJT5-50 50 POLE CENTER JUMPER 2 N/A N/A E4073524382 AB# 1492-SJFB8-10 SIDE JUMPER 3 N/A N/A E4073524404 AB# 1489-AACL318 JUMPER;STRIP;3P;6 CKT 2 N/A N/A E30531824447 AB# 1492-SJFB8-10 JUMPER;FUSE 3 N/A N/A E34648, E40735, E16064624465 SAG# SCE-606ELJSS BOX;SS; 6x6x4 1 N/A N/A E6939224466 SAG# SCE-6P6J PANEL; USE W/24465 1 N/A N/A E6939224499 855T-BSPM40C BEACON;POL;BASE A.B;40CM 1 N/A N/A E1484024544 ALTECH# 3P16UL3/12 BUSBAR;3 PHASE;12 PIN 1 N/A N/A E30531824545 ALTECH# P50ULB MODULAR DIRECT POWER FEED 3 N/A N/A E30531824814 AB# 1492-JG6 TERM BLOCK;GRE/YELL;10GA 15 N/A N/A E4073537654 AB# 1769-ECR MICROLOGIX; RT END CAP 1 N/A N/A38160 LASNEK# K33-03 WIREWAY;3X3;3M; SS SATIN 3 N/A N/A File No. 20629538161 LASNEK# K33-16 WIREWAY;3X3;45;INSIDE COVER 2 N/A N/A File No. 20629538162 LASNEK # K33-17 WIREWAY;3X3;45;OUTSIDE COVER 2 N/A N/A File No. 20629538163 LASNEK # K33-25 WIREWAY;FLANGE ADAPTER 3X3 2 N/A N/A File No. 20629538164 LASNEK# K33-21 WIREWAY;END CAP; 3X3 2 N/A N/A File No. 20629538165 LASNEK# X33-22 WIREWAY;STR;COUPLING;3X3 2 N/A N/A File No. 20629546161 SAG# SCE-PWK2315NF WINDOW KIT; 23x15 4 N/A N/A E6939246165 SCE-FGA66 FILTER & GRILLE ASSY 2 N/A N/A E6939246170 SCE-105604 INTERLOCK;MECHANICAL 1 N/A N/A E6939246464 SAG# 72EL6012LPPL BOX; ELEC;72X60X12; 1 N/A N/A E6939246465 SAG# 72P60 PANEL;72X60;USE/W 46464 1 N/A N/A E6939237992 AB# 193-ERR REMOTE RESET MODULE 2 S4/2-3, S5/9-10, S10/8 OL1, OL237993 AB# 193-EEBB RELAY;OVERLOAD SOLID STATE 2 S4/2-3, S5/9-10, S10/8 OL1, OL237994 AB# 193-BC8 CURRENT ADJUSTMENT SHIELD 2 S4/2-3, S5/9-10, S10/8 OL1, OL237995 AB# 193-EPB DIN RAIL PANEL ADAPTER 2 S4/2-3, S5/9-10, S10/8 OL1, OL224148 AB# 855T-B24TL5 BEACON; AMBER STEADY LED AB 1 S12/3 ORANGE BEACON E1484037822 AB#1769-OB16 Compact Logix Output Module; 16 Out Positive 3 S7/4, S12-1, S12-7, S13/1 OUTPUT 1, OUTPUT 2, OUTPUT 337731 AB# 440R-H23180 RELAY;MINOTAUR;OUT;EXP 2 S9/6-8 OUTPUT EXP 1, OUTPUT EXP 124849 LAPP# 10381400 CONN;5 MODULE;MALE 1 S13 P1 & J124850 LAPP# 10381500 CONN;5 MODULE;FEMALE 1 S13 P1 & J124867 LAPP# 100739C00 PANEL MOUNT;BASE 5 MODULE 1 S13 P1 & J124868 LAPP# 10381400 FRAME;PLUG;5 MODULE 1 S13 P1 & J124869 LAPP# 10381500 FRAME;RECPT;5 MODULE 1 S13 P1 & J124870 LAPP# 700944NP HOOD; HIGH PROFILE;1" 1 S13 P1 & J124668 LAPP# 10399000 CONN; 4 CONTACT ; PLUG 3 S13 P1 & P238107 LAPP# 11190300 PIN; 2.5MM 12 S13 P1 & P224655 LAPP# 10382400 CONN;10 CONTACT PLUG 6 S13 P1 , P2, P324657 LAPP# 13162200 CONN; PIN; 1.6MM 60 S13 P1 , P2, P324665 LAPP # 10381200 FRAME; 3 MODULE; PLUG 1 S13 P224667 LAPP# 700442NP HOOD; TOP ENTRY ;3 POLE 1 S13 P2 & J238106 LAPP# 10033900 PANEL MOUNT BASE HBE 10, 3 POLE 1 S13 P2 & J224663 LAPP# 10381000 FRAME;2 MODULE; PLUG 2 S13 P338104 LAPP# 100040C0 BOX MOUNT BASE 2 POLE W/DUST COVER 2 S13 P3, J3, J3A

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PACE P/N MAKE & MODEL DESCRIPTION QTY SCHEMATIC LOCATION CIRCUIT DESIGNATOR UL/CSA NUMBERS UL/CSA SYMBOL38105 LAPP# 700202NP HOOD;HIGH PROFILE;2 POLE TOP ENTRY 2 S13 P3, J3, J3A37494 AB# 2711P-T6C20D HMI;PANEL VIEW 600 COLOR 1 S6/4, S7/3 PANEL VIEW 600 E1031437903 AB# 22-COMM-E COMM;ADAPT;ETHERNET 8 S7/5-10 PART OF U1, U2, U3, U4, U5, U6, U7 E5927238141 AB# 20A-DG01 DRIVE GUARD SAFE-OFF BOARD 8 S2/2, S2/4, S2/7, S2/9, S3/2, S4/2, S4/5 PART OF U1, U2, U3, U4, U5, U6, U738170 AB# 22D-CCB AC DRV;PFLEX40P;COVER 7 S2/2, S2/4, S2/7, S2/9, S3/2, S4/2, S4/5 PART OF U1, U2, U3, U4, U5, U6, U738171 AB# 22-RF012-BS AC DRV;PFLEX40P;FILTER 7 S2/2, S2/4, S2/7, S2/9, S3/2, S4/2, S4/5 PART OF U1, U2, U3, U4, U5, U6, U738260 RETRO REFLECTIVE PE;ASSY;NEW;QD;TRANS OUT;EURO 7 S11/2, S11/8 PC-1, PC-2, PC-3, PC-4, PC-5, PC-6. PC-7, PC-8 E71083 38278 FIBER OPTIC PE;ASSY;FO:NEW BANNER PARTS 3 S14/4, S14/8 PC-9, PC-10, PC-11 E71083 37793 AB# 1768-PB3 POWER SUPPLY;CMPT LOGIX 1 S7/0 PLC POWER SUPPLY38694 AB# 1768-L45 PROCESSOR;3M MEMORY;L45 1 S7/2 PROCESSOR37622 AB# 1606-XL240E-3 POWER SUPPLY;3PH; 480V 10 AMP 2 S1/6 PS-1, PS-2 E56639, CE, UL508 (cULus LISTED), UL1950 (cURus), 24388 AB# 194E-A63-1753-6N FRNT MOUNT DIS SWITCH;63A 1 S1/1 Q1 E54612 NLRV24601 AB# 194E-A63-PE TERM;EARTH/GROUNDING 1 S1/1 Q1 E54612 NLRV24813 AB# 194E-40-C3 TERM COVER;3POL;40 TO 63 AMP 2 S1/1 Q1 E54612 NLRV23343 23340)AB 194E-G3675 SWITCH;METAL SHAFT(PRT OF 2 S1/1, S8/4 Q1, Q2 E1484034911 AB # 194R-HS4E-N2 SWITCH;HANDLE;A-B RED/YELLOW 2 S1/1, S8/4 Q1, Q2 E1484123940 AB#194E-A-P11 USE W/36376 DISCONNECT;AUX CON; A.B 1 S8/4 Q2 E1484136376 AB 194E-A32-1753-6N SWITCH;AB;DISCON/ HANDLE 1 S8/4 Q2 E1484123879 A.B. # 855T-B24TL4 BEACON;STEADY RED LED A.B. 1 S12/3 RED BEACON E1484023972 AB# 800FP-LF6 SWITCH;LITED PUSH BLUE AB 1 S9/5, S11/2 RESET BUTTON E1484024397 A.B.# 800FP-F6 PUSH BUTTON;BLUE FLUSH 1 S9/10 S6 E1484024092 AB# 800FP-LF3 SWITCH;GREEN FLUSH LIGHTED AB 1 S11/2 START BUTTON E1484024096 AB# 800F-N3G MODULE;GREEN LED 1 S12/3 START BUTTON E1484023935 A.B.# 800FPX10 SWITCH;Cont/Latch no X10 5 S11/2 START BUTTON, STOP BUTTON, RESET BUTTON, JOG BUTTONS E1484024396 A.B.# 800FP-E2 PUSH BUTTON;BLACK EXTEND 1 S11/2 STOP BUTTON E1484024094 AB# 800FP-F5 PUSH BUTTON;YELLOW A-B 2 S11/2 TWO HANDED JOG E1484024391 AB# 800F-P25 2 HOLE PENDANT STATION 1 S11/2 TWO HANDED JOG E1484036888 CABLE SCIENCE NCJ184-20 CORD;RETRACTILE;YELLOW 1 S11/2 TWO HANDED JOG38167 AB#22D-D2P3N104 AC DRV;PFLEX40P;1HP;480V 6 S2/2, S2/4, S2/7, S3/2, S4/2, S4/5 U1, U2, U3, U5, U6, U738168 AB# 22D-D4P0N104 AC DRV;PFLEX40P;2HP;480V 1 S2/9 U437598 889D-F8AB-10 CORDSET;QD;DC MICRO;10m 15 S8 WG1-WG1537987 AB# 440N-Z21W1PH SWITCH;NON CONTACT; 8 PIN CODED 15 S8 WG1-WG15

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3 PHASE480 VOLT

F-01 F-02

F-03 F-04

F-05

EXP-1 EXP-3 EXP-5 EXP-7

K9

OUTPUTMOD 1

OUTPUTMOD 2

INPUT MOD 2

POWERSUPPLY

5 PORT SWITCH

8 PORT SWITCH

INPUT MOD 1

CPU

CB-01

F-06F-07

PS-1 +24 VOLT

PS-2 +24 VOLT

AC DRIVE 3

U3 BUMPER

AC DRIVE 5

U5 POWER RAMP

AC DRIVE 6

U6 INFEED

AC DRIVE 7

U7 BAO

AC DRIVE 2

U2 DISC

AC DRIVE 1

U1 HOPPER

OL1

K1

OL2

K2

EXP-2 EXP-4 EXP-6

MS1

F-14F-15

F-16F-17

F-12F-13

CB-06

FB-09CB-07

CB-08 FB-10

FB-11

LL-1

CB-02

CB-03

CB-04

CB-05

SN-3909-3910

18 OF 18

OUT-1

F-08

F-18

LL-2

K3

PS-1 +24 VOLT

PS-2 +24 VOLT

K8

K7

AC DRIVE 4

U4 STANDUP

EXP-10

Q1

ETHERNETPORT 2

ETHERNETPORT 1

MS2K4

F-11

F-10F-09

PE GRD

K5

K6

EXP-8

OUTPUTMOD 3

OUT-2

EXP-9

F-05A

Page 118 / 170

Parameter List - PowerFlex 40P - VFD_Hopper Page 1All Parameters 9/11/2013 5:10:28 PM

C:\USERS\USER1\DESKTOP\PACE_3909\Pace_3910.ACD

ID Name Value Units Internal Value 1 Output Freq 0.00 Hz 0

2 Commanded Freq 20.00 Hz 2000

3 Output Current 0.00 A 0

4 Output Voltage 0.0 V 0

5 DC Bus Voltage 652 V 652

6 Drive Status 0000000000000010 2

7 Fault 1 Code 4 4

8 Fault 2 Code 71 71

9 Fault 3 Code 4 4

10 Process Display 0 0

11 Process Fract 0.00 0

12 Control Source 52 52

13 Contrl In Status 0000000000000000 0

14 Dig In Status 0000000000000000 0

15 Comm Status 0000000000000101 5

16 Control SW Ver 0.00 0

17 Drive Type 0 0

18 Elapsed Run Time 0 x10h 0

19 Testpoint Data 0000000000000000 0

20 Analog In 0-10V 0.0 % 0

21 Analog In 4-20mA 0.0 % 0

22 Output Power 0.00 kW 0

complete 3909&3910

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