complete juice processing, filling & packaging line

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ACE Group Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net 1 Complete Juice Processing, Filling & Packaging Line Excellent Opportunity to Purchase a Complete “Stork” Aseptic Processing, Filling & Packaging Line Installed New In 2009!! Line Processed & Filled Blended Specialty Fruit Drinks with Fruit Particles Line Set-Up to Fill 200ml (6.8 oz) HDPE Bottles @ 24,000 Bottles per Hour, (Will Also Fill 500ml (16.9 oz) Bottles with Additional Change Parts) Over 25 Million Dollars In Replacement Value!! Very Low Hours on Equipment!! Equipment In Like New Condition!!

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Page 1: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Complete Juice Processing, Filling & Packaging Line Excellent Opportunity to Purchase a Complete “Stork” Aseptic Processing, Filling & Packaging Line Installed New In 2009!!

Line Processed & Filled Blended Specialty Fruit Drinks with Fruit Particles

Line Set-Up to Fill 200ml (6.8 oz) HDPE Bottles @ 24,000 Bottles per Hour, (Will Also Fill 500ml (16.9 oz) Bottles with Additional Change Parts)

Over 25 Million Dollars In Replacement Value!!

Very Low Hours on Equipment!!

Equipment In Like New Condition!!

Page 2: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Page 3: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Page 4: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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FRUIT PROCESS RECEIVING SYSTEM - (HW) Fruit Process Receiving System Including - Lift to Scale Platform with Boldt Frozen Block Breaker, with Elevating Auger Conveyor System into FAM Inline Cutter/Slicer/Cuber, Model IAC-3D, (Capable of Producing Slices, Strips or Dices), GPI 2,500 Litre Mixing/Slurry Tank with Horizontal Mixer, (2) Heating Zones, Positive Displacement Pump, Magnetic Filter, Hot Water Set, Instrumentation S/S Platforms, Controls and Related Items

Fluidor Drum Hydraulic Dump Station, Model DAPS,2008 with S/S Conveyor, Bag Squeezer and Control Panel, Mounted on Load Cells with Controls, Also Equipped with Pump (40 Drums per hour Capacity)

Page 5: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Page 6: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Page 7: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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ASEPTIC LINE OVERVIEW PHOTOS - (HW)

Page 8: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Page 9: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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PROCESSING & BLENDING ROOM - (HW) S/S Blending Tanks (6) Feldmeier 5,500 Gal. S/S Juice Tanks including (2) with Wide Sweep Agitation – 316L S/S Grade

(2) Feldmeier 1,600 Gal. S/S Blend Tanks, and 60-08, 316 Stainless with Bottom Agitation, Butterfly Air Valves, Instrumentation and S/S Pumps

(2) 200 Gal. S/S Dry Blend Tanks with Brawn Agitators, S/S Platforms, WCB Pump, S/S Pipe, Valves and Line Items, Control Panel with VFD’s, Kice Dust Collector

Nitrogen System Holtec Nitrogen Generator System, Model HPN-900, Set-up with 2-Skids, with Clemco Vessels, Controls, Nitrogen Storage Tank, All Necessary Valves, 316 S/S Tubing, Allen Bradley Micrologix 1100E and Related

Processing Support Equipment Including (23) Alfa Laval 3” Mix Proof Air Valve Cluster; Flow Meter, Sensors, Transmitters, WCB Positive Displacement Pump; S/S Platforms and Related Items; WCB 4” Positive Displacement Pump, Model 22022 including S/S Pipe, Air Valves and Line Items, Dosing Pump with Plastic Tank, CIP and Single Tank, Water Softener System

Page 10: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Page 11: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Page 12: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Page 13: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Page 14: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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STORK ASEPTIC PROCESSING SYSTEM - (HW) Aseptic Process System Stork Steri-Juice (8,000 liters per hour) Processing System - Type 8000 SC, Complete with Tubular Flow Sterilizer, Dearation Unit, Balance Tank, Product & CIP Feed Unit, Installed S/S Sanitary Piping & Air & Other Sanitary Valves, Related Cavity & Other Pumps & PLC Controls

Stork 20,000 Litre Double Walled Aseptic Holding Tank,

Processor Product Operating Specs. Product Inlet Temp - 5 to 15 Degrees C Dearating Temp 50 to 60 Degrees C - (Includes Aroma Recovery) Pasteurized Temp - 122 Degrees C Cooling to 7 Degrees C

Page 15: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Page 16: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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STORK ASEPTIC BOTTLE FILLING ROOM - (HW) Aseptic Filling System with Bottle Capper – Currently Filling 200 ml Bottles @ Aprox. 24,000 Bottles per hour, (Capable of Filling 500 ml Bottles)

Bottle Receiving / Handling & Orienting System NBE Bottle Hydraulic Dumper System with Bin & S/S Elevated Conveyor System

PosiMat Bottle Orienter / Unscrambler, Model ACCESS, Series 2XN-20 – (27,000 BPH) Airveyor Conveyor System – From Bottle Unscrambler to Stork Filler

Aseptic Filling System Stork Aseptic Filling System, Model ASEP-TEC 1612, Includes Neck Handling Capabilities, Equipped with PLC Controls, Hepa Air Filtration and Sterilization System, CIP System

Nitrogen Dosing Systems

Filler Auxiliary Support Equipment - Balance Tank and 8,000 Litre per hour Capacity Dearation System, Cavity Pumps, Stork Steri-Juice Processing System, Type 800SC and 20,000 litre Aseptic Holding Tank,

Bottle Tamper Evident Foil Seal Fords Foil Press, Model 330MD,

Bottle Capping System Fowler Zalkin Automatic 18-Head Rotary Capping / Closing Machine, Model CAS/18/640/N6, Including Cap Dispensing System, Cap Elevator and Allen Bradley PLC, Set Up to Run - REXAM 37mm CoolWave Closures @ 480 Containers per min.

Bottle Leak Detectors (2) Heuft Fill, Height and Leak Detectors, Type Mono-Pusher and Squeezer and Scan Trac X-Ray Imagining Unit, Model 215,

Page 17: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Page 18: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Page 19: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Page 20: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Page 21: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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ASEPTIC LINE PACKAGING EQUIPMENT - (HW) Labelers Fuji Intersleeve Shrink Sleeve Labeler, Model SA4300DE with Steam Shrink Tunnel with 6-Sections, (2) Sleeve Application Modules, Extended Infeed and Outfeed, (2) Film Feed Modules and Controls

Case Packers (2) Dimac Multi-Packers, Model GREEN PLANET including High Speed Lane Divider, Nordson Hot Melt Gluer, Conveyor, (2) Rytec Spiral Elevating Conveyors and Allen Bradley PLC Controls

Palletizers (2) FKI Logistex Alvey A-882 Palletizers, Model 881 CPL Compacklogix L31 (50 Cases per minute) with Dimac Robo Pac Pallet Wrappers, Model Helix HS40 and Pallet Conveyors, Both Powered with PLC Controls

Ink Jet Coders (3) Video Jet Ultra High Speed Excel 170i Coders (1-Bottle and 2-Sleeves); (2) Domino Box Coders, and (4) Panther Model 2000 Labelers

Page 22: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Page 23: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Page 24: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

24

Page 25: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

25

Page 26: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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BOTTLE & CASE CONVEYOR SYSTEMS - (HW) Down Stream Product Conveyor Systems Over 100 ft. of Sentry S/S Product Bottle Conveyor System Complete with Straight Sections,

Bends, Single Filer Sections, Bottle Accumulation Sections, Adjustable Rails, S/S Leg Supports, Drives, Lane Diverters

S/S Bottle Air Knife Unit

Product Conveyor Systems Powered by Allen Bradley PLC Controls & VFD’s

Down Stream Case Conveyor System Over 100 ft. of Case Conveyor System Complete with Drives & Controls

(2) S/S Spiral Case Conveyor Systems

Case Conveyor Systems Powered by Allen Bradley PLC Controls & VFD’s

Page 27: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Page 28: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

28

Page 29: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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PLANT CONTROLS - (HW) Several Plant Processing & Packaging PLC Banked Control Systems, All with Allen Bradley PLC Controls with Operator Display’s, VFD’s, Starters, Switches, Relays, Power Supply’s & Swiches

Batching Tank Inventory System

Square D 4-Panel Motor Control Center, 480 V, 60 hz, 250 Amp Breaker including (11) VFD’s

Page 30: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Page 31: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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CIP SYSTEM – (PROCESS SANITARY LINE CLEANING SYSTEM) - (HW) Cadence Tech. - 2-Tank CIP System with 700 Gal. 316 Stainless Detergent Tank, 300 Gal. 304 Stainless Water Tank, Pro-Flow Plate Press, Chemical Feed System, Flow Meters, Transmitters, Gauges, Touchpad System with Controls, CIP Piping with Alfa Laval Air Valves and Line Items

Page 32: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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PROCESS COOLING SYSTEM - (HW) Water Cooling and Circulating System including (2) 40 hp Pumps and (1) Additional Pump and Related Components

Thermotech Press, Circulating System including (3) Pumps (2 - 40 hp), Water Tower and Circulating System

(2) 6-Bank Water Filtration Systems with Circulating Systems

(3) BAC 4-Fan Refrigeration Blowers and (1) Single Refrigeration Fan

Page 33: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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Page 34: Complete Juice Processing, Filling & Packaging Line

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] website: www.aceindustry.net

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PLANT AIR SYSTEM - (HW) Cameron 500 hp Turbo Oil-Free Air Compressor, Model TA3000, Rated at 2463 LCFM @ 125 psi with S/S Heavy Wall Air Lines, Benshaw Solid State Starter, Eaton Air Dryer System, Receiver, Camlink PLC Controller Panel with Allen Bradley Components

MATERIAL HANDLING & GENERAL PLANT ITEMS - (HW) General Plant items including: Pallet Racking, Philadelphia Tram-Rail Bailer, Cabinets, Tables and Related Fixtures and Plant Furniture