complete storage tank coating protection/media/21606c0ca780474d996fab7cef...norsok m-501 rev.4,...
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COMPLETE STORAGE TANK COATING PROTECTION
HEMPEL OffERS A RANGE Of COATING SOLuTIONS fOR THE COMPLETE PROTECTION Of STORAGE TANKS: •Tankliningsforthestorageofcrudeoil,bio-fuels,chemicals,water, petroleumproductsandvegetableoils.
•Exteriortankcoatingsystems,tailor-madetocustomers’needs.
•Coatingsystemsforefficientstoragetankmaintenance.
Water tanksWaterstorageisveryimportantinaworldwherepotablewaterhasbecomeascarceresource.Largertanksmadefromsteelorconcretewillneedtobeprotectedonallinteriorsurfaceswithspecialcertifiedcoatingsinordertoensurethepotablewaterquality.
Crude oil tanksTypicallycrudeoiltanksarelarge.Wefindthemclosetowheretheoilisexploredandinconnectionwithrefineries.Whenstored,crudeoilhasatendencytoseparateintwophases,ofwhichthewaterphasecollectsatthebottom.Suchwaterphaseiscorrosiveand,therefore,itisvitaltocoatthispartofthetankwithasuitablelining.
fuel tanks Fueltanksrepresentthehighestnumberoftanksastheyholdallthegasoline,fuelsandoilsneededtorunthemotorsoftheworld.Themajorfueltankfarmsarelocatedattherefineriesandinindustrialorcoastalareaswithadevelopedinfrastructureforshippingandlandtransportation.Smallerfueltankfarmsarefoundinalmostallairports,seaportsandurbanareasaroundtheworld.Likecrudeoiltanks,mostpetroleumfueltanksarejustcoatedontheinteriorbottomsurfacesonly.
Chemical tanksThenumberofliquidchemicalstobestorediseverincreasing.Hempeltailorsthespecificationstothetankoperators’requirementsbasedonprovencoatingsandlinings.
Bio-fuelsBio-fuelscoversalargenumberofdifferentliquidsderivedfromorganicmatterorbiomass.Bio-fuelshavebeenknownandavailablesincethefirstmotorswereinventedinthe19thcentury.Todaybio-fuelsareworld-widetradingcommoditiesastheyareusedassubstitutesforpetroleumfuelproducts.Ofthemanytypesofbio-fuelsavailablebio-ethanolandbio-dieselarethemainproductstoday.Bothbio-ethanolandbio-dieselarewidelyusedasablendwithpetroleumfuelsandinsomeareasoftheworldtheyareusedasapurefuelforautomobilesandmachinery.Hempelhasaprovencoatingassortmentavailableforbio-fueltanks.
TyPES Of STORAGE TANKS
A tank coating serves two purposes – namely protectingyour cargo as well as your tank. We offer various tailoredsolutionsdependingonthetypeofcargotobestoredaswellastheenvironmentinwhichthetankwillbelocated.
TANK LININGS
Name Typical UseProduct Features
ResistanceHigh temperature
resistanceVOC
ContentColor
ShadesCertificates
and Approvals
HEMPADUR 35900 Asaninteriorliningintanks,pipelinesetc.forcrudeoil,waterandproducedwaterupto93°C
•High-build•Solvent-free•Excellentadhesion•Resistancetohightemperatures•SpeciallydevelopedforOil&Gassegment
CrudeoilWaterProducedWaterBiofuels
Upto93°C 22g/l 20320/Cream
NORSOKM-501rev.6,systems7A,7B,7C,3C,3E,3DARAMCOAPCS-2EIMOPSPC(COTTest)ShellChevron
HEMPADUR ANTI-STATIC 85170Asananti-statictankliningforstoragetankscontainingcrudeoil,fueloil,dieseloil,jetfuel,motorgasolineandsimilar.
•Verygoodadhesion•Excellentwaterandchemicalresistance
CrudeoilFueloilDieseloilJetfuelMotorgasoline
Inwater(waterphase):Maximum:90°C 310g/l 19990/Black
12400/Grey ITBRecommendation
HEMPADUR 35560 Asalininginpotablewatertanksandpipelines.•High-build•Solvent-free•Excellentresistancetofreshwater
Potablewater Upto45°C(notemperaturegradient) 0g/l
50900/Red20320/Cream10500/LightGrey
WaterResearchCentre(WRAS)accordingtoBS6920(upto35oC)NFS-61(DrinkingWaterSystemsComponents)byNFSInternationalNorwegianHealthAuthoritiesNORSOKM-501rev.6,system3A,prequalifiedtosystems7Aand7BTestedaccordingANSI/AWWAC210-07forinternaluseinpipelinesforpotablewaterservices
HEMPEL’S VINYL ESTER GF 35910
Asalininginimmersedenvironmentswheresuperiorresistancetochemicalattackisrequired.Itisalsoagoodchoiceforaggressiveatmosphericandspillageconditions.
•Reinforcedwithglassflakes•High-build•Superiorresistancetochemicals
MostchemicalenvironmentswithpHrange0to13demineralisedwatersolvents
Upto95°Cinseawater 356g/l 11630/Off-white ARAMCOAPCS
HEMPADUR 85671
Asaninteriorliningintanks,pipelinesetc.forhotwater,brine,crudeoil,etc.Forcoatingofpotablewatertanks.Asaprimercoatinspecificpaintingsystems.
•Goodresistanceathightemperatures•Goodadhesion
HotwaterBrineCrudeoilPotablewater
Inwater(maximumgradient15°C):upto90°C 316g/l 11150*/Lightgrey*
DanishWeldingInstitute-Section175.300U.S.FDANewcastleOccupationalHealth&HygieneIMOFTPCodePart5,TestforSurfaceFlammability(IMORes.A.653(16))(ChinaClassificationSociety-CCS)TransportandStorageofOil,Gas,Fuel(AirBP)PotableWater,StatensInstitutforFolkehelse–Norway
HEMPADUR 15400 Asatankliningforfuelsandgasoline •Excellentchemicalresistance Widerangeofchemicals Inwater(notemperaturegradient):upto50°C 463g/l 10000/White*
NORSOKM-501systemno.3WaterresearchCentre(WRAS)FolkehelseinstituttetARAMCOAPCS2A,2B,2CBritishDefencestandards80-97annexGEI1541
HEMPEL’S GALVOSIL 1570MSPECIALZINCSILICATESYSTEMSforawiderangeoffuelsandchemicalsandwithoutstandingresistanceagainstabrasion.
•Self-curing•Excellentchemicalresistance
MostchemicalenvironmentswithpHrange6to9
Foraqueouscargoesthemaximumtemperatureforstorageis45°C.Non-aqueouscargos-themaximumtemperatureforstorageis90°C.
434g/l 19840/Metalgrey
NORSOKM-501rev.4,system3Brecommendedforsystem3GASTMA-490Class“B”FDA
*other shades according to assortment list
ExAMPLES Of TyPICAL TANK LINING SySTEMS IN POLAND
Atankliningsystemforstandardfuelsandbio-fuelsthatmeetPolishregulationsintermsofanti-staticproperties:
Atankliningsystemforwaterandproducedwaterupto93°C:
2
Coating system DFT
HEMPADURANTI-STATIC85170 150μm
HEMPADURANTI-STATIC85170 150μm
Coating system DFT
HEMPADUR35900 250μm
HEMPADUR35900 250μm
Coating system DFT
HEMPADURMASTIC45880/HEMPADUR47200 140μm
HEMPATHANEHS55610 60μm
Coating system DFT
HEMPADURMASTIC45880/HEMPADUR47200 90μm
HEMPADURMASTIC45880/HEMPADUR47200 90μm
HEMPATHANEHS55610 60μm
Coating system DFT
HEMPADURMASTIC45880/HEMPADUR47200 110μm
HEMPADURMASTIC45880/HEMPADUR47200 110μm
HEMPATHANEHS55610 60μm
HEMPADUR MASTIC 45880 is a high build, high volume solids, epoxy paint, which forms a hard and toughcoating.ItissuitableasaprimerandintermediatecoatinheavydutysystemswherelowVOCandhighfilmbuildarerequired.Thepolyurethanetopcoat,HEMPATHANE HS 55610,assuresalong-lastingappearancewithexcellentglossandcolourretention.
HEMPADUR ANTI-STATIC 85170isatwo-component,amineadductcuredphenolicepoxy(novolac)paintdesignedforanti-corrosionprotectionofinternalsurfaceofstoragefueltankswherehighlevelofanticorrosionprotectionandanti-staticpropertiesarerequired.ForthefuelstanksothercoatingsthanHEMPADUR ANTI-STATIC 85170canbeappliedwhenthereisnorulestohavetheantistaticone.
HEMPADUR 47200isatwo-component,polyamineadductcuredepoxypaintwithaveryshortdryingtime.Theproductcuresattemperaturesabove-10°Candformatoughandhard-wearingcoating.
STORAGE TANK MAINTENANCEFor maintenance, Hempel specialists can identify the most suitable protective system, based on the originalcoating,scaleofdamage,corrosiveenvironmentandstoragetankcontent.Inaddition,wecansupportourcustomersinsettinguprepaircoatingworkproceduressothatthebestpossibleresultscanbeachieved.
Benefits:•Provensystemsformaintenance•Fibretechnologyfortankbottomrepair•Cost-effectivesolutions•Short‘outoforder’time
Benefits:•Improvedworksperformance•Excellentcorrosionprotection•Highchemicalresistance•Highvisibilityduetolightcolours&glossysurface•Longlifetime–upto20years
TANK ExTERIOR COATINGSInadditiontoawiderangeoftanklinings,Hempelalsooffersprovencoatingsystemsfortankexteriorsforallcorrosiveenvironments,accordingtoISO12944.
Benefits:•Surfacetolerantcoatingsthatprovidegoodsteelpenetration•PossibilitytoapplyinhighDFT,whichleadstohigherefficiencyandtimesavingduringapplication•Wintergradeversionsthatcureatlowtemperatures(downto-10°C)•Environmentallyfriendlysolutions,withlowVOC
Hempelspecialistscandefineatailor-madesystem,dependingonspecificcustomerneeds.
TyPICAL TANK ExTERIOR COATING SySTEMS
•Anexternalsystem,corrosivitycategoryC4/longdurabilityaccordingtoISO12944
•Anexternalsystem,corrosivitycategoryC4/mediumdurabilityaccordingtoISO12944
•Acostefficientsystem,corrosivitycategoryC4/lowdurabilityaccordingtoISO12944
LIST Of REfERENCES
Project name Owner Country Year Subsegment
SONATRACH,ARZEW STATOIL Algeria 2013 Downstream-Tank and storage terminals
HEMPADUR35900
HereareasmallselectionofreferencesforHempel’stankliningproducts.FormoreinformationpleasecontactyourlocalHempeloffice.
Project name Owner Country Year Subsegment
OTT-erPhase2 Oiltanking – Terneuzen The Netherlands 2013 Downstream-Tank and storage terminals
2GasolineTanks(TanksN.2&N.3) Erg Petroli Italy 2011 Downstream-Tank and storage terminals
ATBVitolStorageTankTerminal(841,000cbmforfueloil&distillatetanks)
ATT Tanjung Bin Sdn Bhd Malaysia 2012 Downstream-Tank and storage terminals
PetrogalExpansionproject-Tanks Petrogal Portugal 2011 Downstream-Refineries
VitolTanjungBin Vitol (ATB) Singapore 2012 Downstream-Tank and storage terminals
HEMPADUR35760
Project name Owner Country Year Subsegment
DattelnPowerPlant EON Germany 2012 PowerGeneration-Coalfiredpowerplants
GönyuPowerPlant EON Hungary 2011 PowerGeneration-Gasfiredpowerplants
Maasvlaktepowerplant EONTheNetherlands
2012 PowerGeneration-Coalfiredpowerplants
MIOSEDFECGdańsk EDFECGdańsk Poland 2013 Infrastructure-Infrastructure,others
Wilhelmshaven8STS Eurogate,APMT Germany 2011 Infrastructure-Cranes
HEMPEL’SGALVOSIL1570M
Project name Owner Country Year Subsegment
ParquedeNeves-JETA1tankENCO - Empresa Nacional de Combustiveis e Oleos, S.A.R.L.
Portugal 2010 Downstream-Tank and storage terminals
PetrogalExpansionproject-Tanks Petrogal Portugal 2011 Downstream-Refineries
Sonangol-2Fueltanks Sonangol E.P. Portugal 2010 Downstream-Tank and storage terminals
HEMPADUR15400
Project name Owner Country Year Subsegment
EgyptPotableWaterPipeLine EgyptGovernment Egypt 2011 Pipelines-Potablewaterpipelines
IBSPipeLine AlgeriaGoverment Algeria 2011 Pipelines-Potablewaterpipelines
RaniaPipeLine IraqGovernment Turkey 2010 Pipelines-Potablewaterpipelines
HEMPADUR35560
Project name Owner Country Year Subsegment
Boileron4thblockinKozienicepowerplant unknown Poland 2011 PowerGeneration-Boilers
Čeprofuelstorages Čepro CzechRepublic 2011 Downstream-Tankandstorageterminals
Irsching4PowerPlant EON Germany 2011 PowerGeneration-Gasfiredpowerplants
HEMPADUR85671
Project name Owner Country Year Subsegment
50ZacnsTankWagons-62CbmForHCLTransport GATX Slovakia 2011 Railnewconstruction
JubailExportRefineryProject-Package6(TankFarm)SaudiAramcoTotalRefiningandPetrochemicalCo.(SATORP)
SaudiArabia 2012 Downstream-Tankandstorageterminals
NesteOilSingaporeNExBTLPlant(Tankage) NesteOil Singapore 2009 Downstream-Petrochemicalplants
HEMPEL’SVINYLESTERGF35910
ENvIRONMENTAL CONCERN Hempelsupportstheprotectionoftheenvironmentandisfullycommittedtoadheretothestrictenvironmentaldemands.Weworkactivelytoreducetheimpactofouroperationsonhumanhealthandtheenvironment,withinthelimitsofsoundeconomicsandcurrentlyavailabletechnologies.Therefore,ourrangeofcoatingsincludesverylowVOCproducts,whichallowourcustomerstocomplywiththemostdemandingenvironmentalrequirements.
Note:Thedata,specificationsandrecommendationsprovidedinthisbrochureareobtainedfromindividualproductdatasheets.Thisisasummaryonly,notcompleteinformationandissubjecttochange.Therefore,itisexclusivelytheresponsibilityof theusertoobtainaccurate,completeandappropriate information inrelationtoanyparticularintendeduseoftheseandotherHempelproducts.Unlessexpresslyagreedotherwiseinwriting,theproductsaresuppliedandalltechnicalassistanceisprovidedsubjecttoHempel’sgeneraltermsandconditionsofsale,deliveryand service. Product data are subject to change without notice, so you should continue to monitor the latestversionoftheindividualproductdatasheets.
HEMPEL PAINTS (POLAND) Sp. z o.o.ul. Szymanowskiego 280-280 GdańskTel.: +48 (58) 5218900Fax: +48 (58) 5218902E-mail: [email protected]
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