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www.i2systems.comIntegrated Illumination Systems, Inc.355 Bantam Lake RoadMorris, CT 06763 USA

tel [email protected]

Product information is subject to change without notice.All brand names and product names are trademarks of i2Systems.© 2018 i2Systems. All Rights Reserved.

Compose Gypsum Mud-In Installation Instructions Rev B.

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INSTALLATION INSTRUCTIONS

Compose GYPSUM Mud-InInstallation Instructions for Flat Front & Knife Edge 30° & 40°





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WARNING

CAUTION Exceeding the input voltage or acceptable LED module run lengths will result in damage to the LED module and may pose a serious safety hazard.

APPLICATIONThis is a dry location product only. Do not place in wet or exterior applications.

CUSTOMER SUPPORTFor Technical Support, contact us between 8 a.m. and 5 p.m. EST by phone at 1.860.567.0708 or email at [email protected].

FGTYPE

0781

DATE CODE Conference Room

LOCATIONCOMPOSE Surface mount Luminaire 120-277VAC. 50/60Hzv

CP12-08W-30K-S

3000KTW

08W/Ft CMP-00057744

COLOR TEMPERATURE

WATTAGE PER LINEAR FOOT

For illustration purposes only.

• Installation wall must have continuous blocking behind drywall for the entire length of the extruded cove.

• Wall for installation should be +/- 1/16” true plumb across 48” of the planar surface.

• For installations using a corner, the corner MUST be installed before the straight sections. Work away from the corners and field cut straight sections as needed.

• A right angle power entry cable is required when any row of lights is interupted by a power entry.

• Ensure that main power is off prior to installing or wiring a LED module.

• Risk of fire or electric shock. System must be installed by a qualified electrician according to local and national codes.

• Do not expose wiring to edges of sheet metal or other sharp objects.

• LED module is not field serviceable.

• Connect to a properly grounded branch circuit protected by a circuit breaker or fuse.

• This LED module requires temperature conditions within the range of -20°C (Min) and 50°C (Max)

• Avoid making live connections, also known as hot swapping.

• For use on systems with voltages greater than the maximum rated voltage, use a safety agency approved, step-down transformer to convert the higher voltage to a voltage within the specified operating range of the LED module.

• Power input cable provided by i2Systems is 10’ long, therefore, the junction box (supplied by others) must be installed within 10’ feet of the first light.

Use the chart below to calculate maximum run length from single power feed. Add power feed as needed.





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1

2A

Follow the layout of the shop drawings, if provided.Determine cable entry location. Make a 1” hole on the wall at a minimum of 0.75” from the bottom of the cove’s edge.

For installations using a corner, the corner MUST be installed before the straight sections. Work away from the corners and field cut straight sections as needed.For any corner that will have power connected, cut ar-mored cable to length and install in factory drilled hole on extrusion using supplied armored cable connec-tor, a corresponding hole in wall will need to be drilled as well.

Minimum height requirement: 6” from the ceiling.Maximum height requirement: 18” from the ceiling.Installation must have continuous blocking behind drywall.Follow the layout of the shop drawings, if provided.

2

Corner units come with pre-drilled holes for power entry.Align corner extrusions to the wall in order to determine the location of the power input cable.

<18”>6”

INSTALLATION REQUIREMENTS

STRAIGHT RUNS

1”

0.75”

NO GAP

to be used on Knife Edge installations only

LED Module (12”, 18” & 48”)

10’ Power Input Cable Gypsum Flat front & Knife Edge 30° &40°extrusions (Use only 1 type)

Spring Pin & Alignment Spline

Required components. Allen Key is provided with the installation kit.

SPRING PIN

ALIGNMENT SPLINE





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2.14A

3

For straight runs, pre-drill 1/2’’ power entry hole in ex-trusion as needed to align to the wall. Install an armored cable connector attached prior to in-stallation to wall hole so that it falls between LED mod-ules.

Skim coat entire rear surface with Durabond 90, sand and paint.

Bottom flanges must sit firmly against the wall.Use typ #8 x 1 5/8’’ sharp point drywall screws (not in-cluded).Attach successive extrusions so that there is no gap be-tween extrusions when installed.

Run BX cable through the wall and extrusion and keep iit aligned with the holder.

7

2.15 6

Remove protective covers. Extrusions must be clean and dry before inserting LED module.Feed Power Input Cable through the BX holder.

ALL corner LED modules MUST be installed first. See module spacing (step 2).

±18”0.5”

4

NO GAP

to be used on Knife Edge installations only

SPRING PIN

ALIGNMENT SPLINE

8





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CP-PIC-S-120Power Input Cable

Follow the layout of the shop drawings provided. Starting from the right, connect the first LED module in the run.

Exceeding the input voltage or acceptable LED module run length will result in damage to the module and may pose a serious saftey hazzard.

2.1 WIRING DIAGRAM

JUNCTION BOX PROVIDED BY OTHERS

8A

9A

9B

9A Gap between fixtures should not exceed 0.5”. 9B Use an End of Row LED module for runs that require more than one power input cable and at the end of the last run.Plug power input cable into first LED module.

End of Row LED module

<0.5”

<0.5”

Connect the remaining LED modules in the run to the LED modules next to it. Repeat the process until they are all connected.

2.19

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