composite 638 heater

22
AF83.10-S-1002AG Noise at recirculated air flap 4.11.96 MODEL 638.### ## up to 023549 with CODE (H81) Ventilation system with filter Damage code Cause Remedy 83 033 16 Recirculated air flap malfunction 1 Remove complete instrument panel 83 033 41 with cross member and heater/air conditioner 2 Grease control linkage 3 Cut out insulation on firewall (remove local foam) 4 Attach wiring harness 5 Install complete instrument panel with cross member and heater/air conditioner 1 Control linkage S83.10-1012-01 Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Upload: dewald-potgieter

Post on 22-Oct-2014

125 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: Composite 638 Heater

AF83.10-S-1002AG Noise at recirculated air flap 4.11.96

MODEL 638.### ## up to 023549 with CODE (H81) Ventilation system with filter

Damage code Cause Remedy

83 033 16 Recirculated air flap malfunction 1 Remove complete instrument panel

83 033 41 with cross member and heater/air

conditioner

2 Grease control linkage

3 Cut out insulation on firewall (remove

local foam)

4 Attach wiring harness

5 Install complete instrument panel with

cross member and heater/air

conditioner

1 Control linkage

S83.10-1012-01

Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Page 2: Composite 638 Heater

AR83.25-S-1200A Removing and installing blower motor 6.2.95

MODEL 638.0 /1 /2

1 Screw

2 Instrument panel

3 Insert

4 Screw

5 Bracket

6 Instrument panel bracket

M40m45 Blower motor

M40m45.1 Blower motor connector

S83.10-2004-06

e d Removal, installation

1 Remove footwell cover on driver's side i Unhook footwell cover on one side

2 Remove fog lamp switch AR54.25-S-3251A

3 Unscrew screws (4) for bracket (5) on i Push insert (3) up until screws (4) are instrument panel bracket (6) visible.

4 Remove bracket (5)

5 Cut through cable strap on protective cap for i Installation: Replace cable strap.electric connectors on instrument panel

bracket (6)

6 Disconnect blower motor connector

(M40m45.1)

7 Unscrew screws (1)

8 Remove blower motor (M40m45) from heater

housing

9 Reinstall in opposite order

Copyright Daimler AG 11/7/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Page 3: Composite 638 Heater

AR83.10-S-4503A Removing and installing center air outlet 6.2.95

MODEL 638

1 Screw

2 Centre air outlet

3 Instrument panel centre cover

S68.10-2002-11

e d Removal, installation

1 Remove instrument panel centre cover (3) AR68.10-S-3430A

2 Unscrew screw (1) and remove centre air

outlet (2)

3 Install in reverse order

Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Page 4: Composite 638 Heater

AR68.20-S-2000A Removing and installing center console 20.5.99

MODEL 638.2

MODEL 638

with CODE (FF6) Front section of center console

with CODE (ZK6) Vito F (travel)

with CODE (ZK7) Motor caravan "Marco Polo"

1 Center console

2 Screws

S68.20-2500-05

e d Removing and installing

1 Unscrew screws (2)

2 Unscrew plastic nut (arrow) on right and left

side

3 Remove center console (1) toward front p When removing center console (1)

ensure that nothing is damaged.

i To facilitate removal pull center console

(1) apart slightly

4 Install in the reverse order

Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Page 5: Composite 638 Heater

AR68.10-S-3430A Removing and installing center cover on instrument panel 6.2.95

MODEL 638

S68.10-2000-09

Illustrated on model 638 except models

638.094/194/294

4 Center cover on instrument panel B34.1 Interior temperature sensor

5 Interior temperature sensor cover connection1 Screws

B34 Interior temperature sensor SX Type of switch used2 Knob

SX.1 Type of switch connector used3 Nut

e d Removal, installation

p Notes on battery All models AH54.10-P-0001-01A

1 Disconnect ground lead from battery i AR54.10-S-0005A Installation - Code radio.

- Set clock.

See@

Owner's manual.

2 Remove radio i AR82.60-S-7502A Remove with mounting frame.

3.1 Pull off knobs (2) Except models 638.094/194/294

p Do not damage parts.

4.1 Unscrew nuts (3) i Except models 638.094/194/294

5.1 Remove selector lever cover i Only on model 638.2 without code G40

(automatic transmission) and

model 638.094/194 without code G40

(automatic transmission)

i Separate cables straps

Pull selector lever cover up and off

6 Unscrew screws (1)

7 Remove center cover on instrument panel (4) p Carefully unclip to prevent damaging

retaining catches (danger of breaking)

8 Disconnect connector (SX.1) from switch i Mark connectors (SX.1) to associated (SX) switches (SX) (arows). The switch

designation (SX) and (SX.1) stand for all

other switch and connection designations

9.1 Disconnect temperature sensor connector i Only with code H06 (air conditioning) in (B34.1) model 638 except models 638.094/194/294.

i It is not necessary to remove the interior

temperature sensor cover (5).

10 Install in opposite order pInstallation : In model 638 except models

638.094/194/294 pay attention to illuminated

pin on heater/ventilation switch unit (danger

of breaking)

Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Page 6: Composite 638 Heater

AR46.10-S-0200A Removing and installing contact spiral 7.6.01

STEERING 763.000 in MODEL 638 with CODE (SA5) Driver airbag

1 Outer steering column cover

2 Inner steering column cover

4 Plastic cable pouch

S54.18-4007-03

1 Outer steering column cover

2 Inner steering column cover

3 Retaining bolt

S54.25-1003-01 S54.25-1010-01

5 Contact spiral / airbag wiring

harness

6 Retaining bolt

R5 Contact spiral

X113 Main wiring harness / airbag

contact spiral connector

X125 Contact spiral / airbag wiring

harness connector

S46.10-4001-06

e d Removing, installing

Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Page 7: Composite 638 Heater

Risk of injury when carrying out test or Store airbag units with deployment side AS91.00-Z-0001-01Aa Danger! repair work on airbag or emergency facing up; do not expose to temperatures

tensioning retractor units greater than 100 °C. Interrupt power supply

when working on such units.

1 Remove steering wheel i AR46.10-S-0100B Wheels must be in straight-ahead

position.

2 Detach outer steering column cover (1)

3 Unscrew retaining bolts (3)

4 Detach inner steering column cover (2)

5 Detach paneling under left side of instrument i Model 638.2 onlypanel

6 Cut through cable straps on plastic cable i The plastic cable pouch (4) remains pouch (4) and guide all electrical connectors fastened to the transverse rod behind the down and out of the plastic cable pouch (4) instrument panel.

i Installation: Replace cable strap.

7 Unplug connectors (X113 and X125) from

wiring harness (5) of contact spiral (R5)

8 Detach adhesive tapes, cable straps (arrow) p Route the wiring harness (5) so that no and retaining clips on wiring harness (5) in chafing or short circuits can occur.vicinity of electrical center

i Replace cable straps.

9 Unscrew retaining bolts (6) just enough to be p Unscrew retaining bolts (6) until the rotor able to remove the contact spiral (R5) housing of the contact spiral (R5) is blocked.

The retaining bolts (6) also act as an anti-

rotation device when the contact spiral is

removed.

10 Carefully remove contact spiral (R5) from p The contact spiral (R5) must never be steering shaft opened under any circumstances.

p If the contact spiral (R5) was twisted by

unscrewing the retaining bolts (6) all the way,

the center position must be reset. Refer to:@

Adjusting center position of contact spiral AR46.10-S-0200-01A

11 Install in the reverse order

Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 2

Page 8: Composite 638 Heater

AR83.10-S-2500A Removing and installing control cables from heater/ventilation control unit 10.4.96

MODEL 638.0 /1 /2

1 Clamp

2 Control cable

3 Clamp

4 Control cable

S83.10-2005-06

e d Removal, installation

1 Remove instrument panel i AR68.10-S-1000A Only to remove control cable (2)

2 Unclip clips and unhook control cables (2) i AR83.20-S-1835A Remove control unit for heater/ventilation.and (4) from heater/ventilation control unit

3 Remove clamp (1) and unhook control cable

(2) from defrosting diffuser.

4 Remove clamp (3) and unhook control cable

(4) from gate for the interior air diffuser.

5 Remove control cables (2) and (4)

6 Reinstall in opposite order i Check carefully if the two gates open or

close completely when the control cables are

activated.

Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Page 9: Composite 638 Heater

AR54.25-S-1382A Removing and installing electrical center 21.3.95

MODEL 638

On the steering column

S54.25-1001-09

1 Cover A12.1 Electrical center (steering column switch connector)

2 Paneling A12.2 Electrical center (main power switch connector)

3 Bolt A12.3 Electrical center (frame wiring harness connector)

4 Bolt A12.4 Electrical center (frame wiring harness connector)

5 Nut A12.5 Electrical center (frame wiring harness connector)

A12.6 Connector

A12 Electrical center (without steering column switch)

e d Removing, installing

1 Disconnect ground cable of battery AR54.10-S-0005A

2 Detach cover (1)

3 Unscrew bolts (3)

4 Detach paneling (2)

5 Remove contact spiral Only with code SA5 (driver airbag) AR46.10-S-0200A

p Do not unscrew the bolts all the way. The

bolts also act as an anti-rotation device. The

contact spiral must never be opened under

any circumstances.

6 Loosen electrical center (A12) by unscrewing p Installation: Do not tilt the electrical bolt (4) and nut (5) center (A12) when tightening.

n *BA54.25-N-1001-01A

n *BA54.25-N-1002-01A

7 Unplug electrical connectors from electrical

center (A12)

8 Remove electrical center (A12)

9 Install in the reverse order

n Switches

Number Designation Model

638

BA54.25-N-1001-01A Bolt, electrical center to steering column switch Nm 4

BA54.25-N-1002-01A Nut, electrical center to steering column Nm 6

Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Page 10: Composite 638 Heater

AR54.30-S-6015A Removing and installing instrument cluster 27.1.95

MODEL 638 / / (except 638.094 /194 /294)

1 Plug connection of indicator

lamps

2 Screws

P15 Instrument cluster

P15.1 Connector

P15.2 Connector

P15.3 Connector

S54.30-1004-06

e d Removing, installing

1 Unscrew screws (2) p Do not damage instrument panel and

instrument cluster (P15).

2 Remove left air vent AR83.10-S-4740A

3 Push out instrument cluster (P15) from the p Do not damage instrument panel and rear instrument cluster (P15).

4 Release plug connections (P15.1, P15.2 and i Plug connections are color coded.P15.3) and pull off connections

5 Pull off plug connections (1) together with i Pay attention to installation position of indicator lamps indicator lamps.

6 Remove instrument cluster (P15) p Do not damage instrument panel and

instrument cluster (P15).

7.1 Connect adapter cable and adapter to i AD54.30-S-2003-04A Only if instrument cluster is replaced instrument cluster (P15) (P15).

8.1 Parameterize instrument cluster (P15) i AD54.30-S-2003-06A Only if instrument cluster is replaced

(P15).

9 Install in the reverse order

g Inspecting

10 Read out fault memory with HHT AD00.00-S-2000-03A

Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Page 11: Composite 638 Heater

AR68.10-S-1000A Removing and installing instrument panel 8.2.95

MODEL 638

S68.10-2004-09

Shown on model 638 except models

638.094/194/294

6 Bolt (only in models 638.094/194/294) 11 Cable of parking brake1 Screw

7 Fuse box 12 Bolt2 Cover of speaker

8 Release lever of parking brake 13 Bolt3 Foam rubber wedge9 Bolt 14 Bolt4 Loudspeaker

10 Cover of hood release S119 Switch off fog lamps5 Bolt

e d Removing, installing

p Notes on battery All models AH54.10-P-0001-01A

1 Disconnect ground cable of battery i AR54.10-S-0005A Installation: - Encode radio.

- Set time.

2 Remove steering column switch AR54.25-S-2801A

3 Remove instrument cluster i AR54.30-S-6015A Only in model 638 except

638.094/194/294

Remove instrument cluster i AR54.30-S-6015B Only in model 638.094/194/294

4 Remove switch of fog lights (S119) i AR54.25-S-3251A In model 638.0/1/2 except 638.294.

i AR54.25-S-3251B In model 638.294.

5.1 Detach passenger airbag i AR91.60-S-0680A Only with code SA6.

6 Remove ashtray AR82.00-S-9999A

N Remove cover of instrument panel in middle AR68.10-S-3430A

8 Remove right and left speakers (4) AR82.62-S-7833A

9 Open glove compartment lid, unclip lighting

and separate plug connection

10 Take off covers on left and right below

instrument panel

11 Detach cable of parking brake (11) and take

off release lever of parking brake (7)

12 Unscrew bolts (9), take off cover of hood i Cable for hood release can remain release (10) installed.

13 Unscrew bolts (5) i Remove foam rubber wedge (3) first of

all.

i Installation: Ensure the foam rubber

wedge (3) is correctly installed.

14 Remove screws (14) below instrument

cluster

15.1 Take out screw (6) of heater operating unit i Only in model 638.094/194/294.

Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Page 12: Composite 638 Heater

16 Unclip electrical system of airbag from

bottom part of instrument panel

17 Remove fuse box (7) i The fuse box system remains installed.

18 Take out screw (13) below the ashtray

19 Take out screw (12) behind cover of

instrument panel in middle

20 Unscrew screws (1) i Screws (1) must be pressed out on both

sides.

21 Pull out instrument panel p Pull out instrument panel carefully.

Ensure that no electric cables are damaged.

i Installation: The guide pins must engage

in the recesses (arrows).

22 Install in the reverse order

g Inspecting

23 Read fault memory, erase i See step 3 for this purpose.

Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 2

Page 13: Composite 638 Heater

AR83.10-S-4740A Removing and installing side air outlet 20.1.95

MODEL 638.0 /1 /2

1 Left air nozzle

2 Right air nozzle

3 Installation wedge

S83.10-2007-02 S83.10-2008-02

e d Removal, installation

1 Remove air nozzles (1, 2) p Unclip air nozzles (1) and (2) at bottom

with installation wedge (3) without damaging

instrument panel.

l *110589035900

2 Reinstall in opposite order

110 589 03 59 00

Installation wedge

Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Page 14: Composite 638 Heater

AR54.25-S-2801A Removing and installing steering column switch 17.5.99

MODEL 638

S54.25-1006-09

1 Bolt 4 Bolt A12 Steering column switch

2 Windshield wiper switch 5 Upper cover S123 Cruise control switch

3 Turn signal switch 6 Bolt

e d Removing, installing

1 Disconnect ground cable of battery i AR54.10-S-0005A Installation: -Code radio.

-Set time.

p Notes on battery All models AH54.10-P-0001-01A

2 Remove steering wheel Without code SA5 (driver airbag) AR46.10-S-0100A

With code SA5 (driver airbag) AR46.10-S-0100B

3 Remove electrical center AR54.25-S-1382A

4 Unscrew bolts (1)

5 Unscrew bolts (4) from upper cover (5)

6 Remove upper cover (5) i Move turn signal switch (3) and

windshield wiper switch (2) to the bottom

positions to facilitate removal.

7.1 Unplug connector from cruise control switch Only with code MD0 (cruise control for

(S123) manual transmission) or

code MD9 (cruise control for automatic

transmission)

8 Remove steering column switch (A12) p Installation: Move turn signal switch (3)

to neutral position so that the reset tab is not

damaged when the steering wheel is fitted.

9 Unscrew bolt (6) from cruise control switch i Only with code MD0 (cruise control for (S123) manual transmission) or

code MD9 (cruise control for automatic

transmission)

10 Detach cruise control switch (S123) from i Only with code MD0 (cruise control for steering column switch (A12) manual transmission) or

code MD9 (cruise control for automatic

transmission)

11 Install in the reverse order

g Checking

12 Carry out function test

Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Page 15: Composite 638 Heater

AR46.10-S-0100A Removing and installing steering wheel 20.1.95

STEERING 763.000 in MODEL 638 except CODE (SA5) Driver airbag

1 Impact absorber

2 Steering wheel

3 Nut

N46.10-2193-05

e d Removing, installing

1 Remove Mercedes emblem from steering

wheel

2 Turn steering wheel (2) to center position i The wheels must be in the straightahead and lock steering lock in position position

3 Unscrew nut (3) i Installation: Only tighten nut securely

after road test

n *BA46.10-N-1001-05A

4 Pull off steering wheel (2)

5 Install in reverse order

6 Carry out road test i Installation: Check position of steering

wheel

n Steering wheel, jacket tube, steering shaft

Number Designation Steering

763.000 in

model

638

BA46.10-N-1001-05A Nut, steering wheel to steering shaft Nm 70

Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Page 16: Composite 638 Heater

AR83.20-S-1835A Removing and installing switch unit for heater/ventilation 3.4.95

MODEL 638.0 /1 /2 (except 638.094 /194 /294)

1 Air distribution switch traction rod

2 Clamps

3 Air distribution switch traction rod

M40m45.1 Control module plug-in

connection

M40m45.2 Control module plug-in

connection

S24 Switch unit

S83.20-2003-06

e d Removal, installation

1 Remove cover on center of instrument panel AR68.10-S-3430A

2 Remove clamps (2)

3 Unhook air distribution switch control rods i Installation: Check that air gates open (1,3) and close completely.

4 Disconnect plug-in connections (M40m45.1,

M40m45.2) and remove switch unit (S24)

5 Install in reverse order

Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Page 17: Composite 638 Heater

AR83.10-S-2059A Removing and installing switchover valve for fresh air flap and recirculated air 15.2.95

flap

MODEL 638.0 /1 /2

1 Vacuum pipe

2 Screw

3 Vacuum pipe

M40y77.1 Plug-in connection for

switchover valve

M40y77 Switchover valve

S83.10-2000-06

e d Removal, installation

1 Disconnect vacuum line (1) and (3) i Check state of vacuum line (1)and (3),

replacing it if necessary

2 Disconnect the switchover valve plug-in

connection (M40y77.1)

3 Unscrew screw (2)

4 Remove switchover valve (M40y77)

5 Install in reverse order

Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Page 18: Composite 638 Heater

AR68.10-S-1111A Removing and installing the instrument panel 10.4.96

MODEL 638

S68.10-2007-09

1 Bolt 10 Bolt A25.1 Plug connection of radio

2 Bolt 11 Bolt frequency locking control

3 Supporting strut 12 Vacuum line module

4 Bolt A47.1 Transponder plug connection

A16 Bulb failure monitoring 5 Bolt M40y77 Recirculated air flap valve

module6 Bolt S80 Parking brake switch

A16.1 Plug connection of bulb 7 Nut S80.1 Plug connection of parking

failure monitoring module8 Bolt brake switch

A25 Radio frequency locking 9 Spring

control module

e d Removing, installing

i All the cable straps which are separated when removing, must be replaced when

installing

1 Remove instrument panel AR68.10-S-1000A

2 Separate plug connection of exterior bulb

failure monitoring module (A16.1)

3 Remove exterior bulb failure monitoring

module (A16)

4 Separate plug connection of radio frequency

locking control module (A25.1)

5 Unclip radio frequency locking control module

(A25)

6 Separate plug connection of transponder

(A47.1)

7 Detach vacuum line (12) from recirculating

air flap valve (M40y77)

8 Separate plug connection (S80.1) of parking

brake switch (S80)

9 Unscrew bolts (1)

10 Unscrew bolt (2) of supporting strut (3)

11 Unscrew bolts (5)

12 Unscrew bolt (4)

13 Unscrew bolt (11)

14 Unscrew bolts (6) i Leave shift lever bracket with attached

shift cables hanging.

n *BA27.60-N-1001-05A

15 Unscrew bolts (8) n *BA46.10-N-1002-05A

16 Unscrew nuts (7) i Pull steering column down.

n *BA46.10-N-1002-05A Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Page 19: Composite 638 Heater

17 Detach spring (9) at brake pedal

18 Unscrew bolts (10) and take out instrument p Ensure that no electric cables are panel carrier damaged.

19 Install in the reverse order

n Shift mechanism, control

Number Designation Model

638

BA27.60-N-1001-05A Shift bracket ot waistrail carrier Nm 20

n Steering column, steering column tube, steering shaft

Number Designation Steering Steering

763.000 in 763.000 in

model 638 model

638 with

airbag

BA46.10-N-1002-05A Steering column tube of steering shaft to Nm 15 15

crosstube of instrument panel

Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 2

Page 20: Composite 638 Heater

AR83.10-S-8915A Removing and installing vacuum actuator for fresh air/recirculated air flap 6.2.95

MODEL 638

1 Vacuum actuator

2 Screw

3 Fresh air/recirculated air flap lever

4 Rod

5 Vacuum line

S83.20-2006-06

e d Removal, installation

1 Remove instrument panel support AR68.10-S-1111A

2 Take vacuum line (5) out

3 Unscrew screws (2)

4 Unhook rod (4) of the fresh air/recirculated

air flap

5 Remove vacuum actuator (1)

6 Install in reverse order

Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Page 21: Composite 638 Heater

AR83.25-S-1155A Removing and installing water bypass valve 10.4.96

MODEL 638.0 /1 /2

1 Hose

2 Hose

3 Rubber guide

4 Support

5 Vibration damper

6 Nut

7 Hose

8 Air filter box lid

Y37 Water bypass valve/Air

conditioning

Y37.1 Water bypass valve plug-in

connection/Air conditioning

S83.20-2001-06

e d Removal, installation

Danger of severe burns to skin and eyes Open cooling system only when coolant AS20.00-Z-0001-01Aa Danger! from hot coolant spewing out. Coolant is temperature is below 90 °C. Open cover

toxic when swallowed slowly and reduce pressure. Do not fill

beverage containers with coolant. Wear

protective gloves, protective clothing and

protective goggles.

1 Eliminate the pressure from the coolant

circuit

2 Remove the air filter box lid (8) i To facilitate removal

3 Drain the coolant AP20.00-D-2080A

4 Remove hoses (1, 2, 7) from the water l *000589543700 bypass (Y37) abbauen

5 Disconnect the water bypass valve plug-in

connection (Y37.1)

6 Unscrew nut (6), removing the water bypass

valve (Y37) with the support (4)

7 Remove the water bypass valve (Y37) from i Check the wear of the vibration damper support (4) (5) and the rubber guide (3), replacing them

if required.

8 Reinstall in opposite order

000 589 54 37 00

Clip

Copyright Daimler AG 11/7/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1

Page 22: Composite 638 Heater

AR82.00-S-9999A Removing, replacing and installing cigarette lighter 17.1.95

MODEL 638

1 Bolt

2 Lamp base

3 Ashtray bottom section

4 Ashtray top section

5 Plug-in wiring connection

E17 Cigar lighter

S82.00-2501-06

e d Removing, installing

1 Unscrew screws (1) p Do not damage center console.

i Screws are only accessible after opening

ashtray.

2 Unclip ashtray at side and pull out upward

3 Unclip ashtray bottom section (3) from i Carefully bend lugs outward at marked ashtray top section (4) point.For this purpose do not open ashtray

bottom section completely up to arresting

point.

4 Disconnect electrical connector (5)

5 Remove lamp base (2) i Carefully pry out lamp base (2) by

pressing from side.

6 Remove cigarette lighter (E17)

7 Install in the reverse order

Copyright Daimler AG 11/10/11 G/06/08. This WIS printout will not be recorded by the update service. Page 1