composite armor survivability solutions - dk engineering

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Concept Composite Armor Survivability Solutions Design Integration

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Page 1: Composite Armor Survivability Solutions - DK ENGINEERING

Concept

Composite Armor Survivability Solutions

DesignIntegration

Page 2: Composite Armor Survivability Solutions - DK ENGINEERING

Incident Control Systems, LLC • 404 Nash Road, Bldg F • New Bedford, Massachusetts, 02746

Incident Control Systems, LLCIncident Control Systems, LLC

Capabilities

Mission: To save another life through engineered armor solutions.

Composite Armor Design

Engineering Services

Rapid Response & Prototyping.

Complete vehicle integration of

armor components.

Production Manufacturing

Incident Control Systems, LLC is a small defense contractor located in New Bedford Massachusetts specializing in ballistic armor design, manufacturing and integration for military vehicles and personnel. Our executive team has over 30+ years in armor design, sales, and manufacturing services with many of our employees being veterans of the U.S. Military. Our 10,000 sq ft factory is a state-of-the-art facility that is specifically built to manufacture composite armor. This facility has the capability to manufacture 7,000 square feet of composite armor per month. Our facility features fully automated computer controlled oven process equipment, PRO/E and AutoCAD design software, machine centers, computerized fabric cutting equipment and 2 three-stage filtration finishing spray booths. Our facility handles all operations from initial armor design, manufacturing, finishing and shipping functions under one roof.

Page 3: Composite Armor Survivability Solutions - DK ENGINEERING

4

911

28 28

17

28.5

9

20.4 20.6

40.0

46

33.9

47.3

0

10

20

30

40

50

60

7.62mm x54 LPS 2840 ft/s

7.62mm x63 AP 2881 ft/s

12.7mm FSP 3500 ft/s

12.7mm APM2 2940 ft/s

14.5mm AP B32 3250 ft/s

20mm FSP (152mm) 3500 ft/s

20mm FSP (155mm) 5000 ft/s

Wei

ght (

psf)

Threat

ICS Composite Armor

Steel ArmorVehicle Armor Comparison & Weight Savings

Page 4: Composite Armor Survivability Solutions - DK ENGINEERING

Incident Control Systems, LLCIncident Control Systems, LLC Product DetailsProduct Details

*ICS solutions are not limited to the products listed above. ICS has a high level of experience designing custom armor solutions. For more information on other products and custom designed solutions, please contact us at 508.984.8820.

Incident Control Systems, LLC • 404 Nash Road, Bldg F • New Bedford, Massachusetts, 02746 (p)508.984.8820 • (f)508.984.8821 • [email protected] • www.incidentcontrolsystems.com

Product Line Passive Armor

Product 1 Product 2 Product 3 Product 4 Product 5 Product 6 Product 7

1 Product Name: Solution 1 Solution 2 Solution 3 Solution 4 Solution 5 Solution 6 Solution 7

2 Product Description: Ceramic Composite Ceramic, Metallic Composite Ceramic Composite Ceramic Composite

Ceramic aramid Composite Stand-Alone

Ceramic aramid Composite-Stand-Alone

Ceramic aramid Composite Stand-Alone

3 Phase of development: Tested Tested Tested Tested Tested Tested Tested

4 Technical Readiness Level (TRL)

TRL 8 TRL 8 TRL 8 TRL 9, Deployed TRL 8 TRL 8 TRL 8

5 Method of Attachment to Vehicle:

Mechanical, Bolted onto vehicle A -kit

Mechanical, Bolted onto vehicle A -kit

Mechanical, Bolted onto vehicle A -kit

Bolted onto base vehicle frame Bolted onto base vehicles frame Bolted onto vehicle base frame

6 Product eld repairable: Yes Yes Yes Yes Yes Yes Yes

7 How Product is Repaired: Soldier removes panel, replaces with new section

Soldier removes panel, replaces with new section

Soldier removes panel, replaces with new section

Soldier removes panel, replaces with new section

Soldier removes panel, replaces with new section

Soldier removes panel, replaces with new section

Soldier removes panel, replaces with new section

8 Stand alone armor or backing: Backing is A -kit 1/4HH (10.26psf), 3psf spall

Backing is A -kit 1/4HH (10.26psf), 4psf spall

Backing is A -kit 1/4RHA (10.26psf), 2psf Spall

No backing required No backing required No backing required

9 Mounting Style: Flush Flush Flush Flush Flush Flush

10 Thickness of armor , including backing support and air gaps

1.625" (41.27mm) 1.584" ( mm)

1.75" (44.45mm) 2.00" (50.8mm) 1.625" (41.27mm) .6" (15.24mm) .75" (19.05mm)

11 Multi -hit capability: Complies with STANAG 4569. Complies with STANAG 4569. Complies with STANAG 4569. Complies with STANAG 4569. Complies with STANAG 4569. Complies with STANAG 4569

Complies with STANAG 4569. Complies with MIL -STD 662F.

12 STANAG 4569 Threat Level: STANAG level 3 STANAG level 3 STANAG level 4 STANAG level 3 STANAG Level 3 NIJ Level IV NIJ Level IV

13 Estimated price per square foot

$400.00 sq ftCeramic Only

$550.00 sq ft

$550.00 sq ft $550.00 sq ft $450.00 sq ft $250.00 sq ft

14 24x 24 coupon available: Yes Yes Yes Yes Yes Yes Yes

15 Time to produce coupon: 2 weeks 2 weeks 2 weeks 2 weeks 2 weeks 2 weeks 2 weeks

Ballistic/Blast Data & Armor Description:

16 Level of protection:

17 AP threats: 7.62 AP @3000 fps , 50cal AP 7.62 AP@ 3000 fps 7.62 AP, .50cal AP 7.62 AP@ 3000 fps 7.62 AP @ 3000 fps 7.62 AP @ 3035, .50cal AP @ 1275 7.62 AP @ 2886 fps

18 FSP threats: 20mm @5000 ft/sec 20mm @ 4200 ft/sec 20mm @ 3600 ft/sec 20mm @ 4100 ft/sec 20mm @ 3800 ft/sec N/A N/A

19 RPG: No No No No No N/A N/A

20 Notes:

N/A

24”x24” panel subjected to 22 shots of 7.62AP (54mm Spacing),

22 shots of .50cal AP (54mm Spacing), 22 shots of 20mm FSP

(140mm Spacing)

48"x48" panel subjected to IED Blast Test and sustained 29 hits

without failure.

48"x48" panel subjected to IED Blast Test and sustained 29 hits

without failure. N/A N/A

21 Thickness of armor: 1.375" (35mm) 1.25" (31.75mm) 1.25" (31.75mm) 1.625" (41.27mm) .6" (15.24mm) .75" (19.05mm)

22 Aerial density (pounds per square foot) armor panel:

(15 psf) 73 kg/ square meter

(20.5 psf) kg/ square meter

(11 psf) 53.5 kg/ square meter

(11 psf) 53.5 kg/ square meter

(21 psf) 102 kg/ square meter

(8.81 psf) 43 kg/ square meter

(10.5 psf) 51 kg/ sqaure meter

23 Combined Material Tolerances 1%-2% weight variation 1%-2% weight variation 1%-2% weight variation 1%-2% weight variation 1%-2% weight variation 1%-2% weight variation 1%-2% weight variation

24 Environmental Durability: Polyurea blast coating (Rocks, Impact, Sand, Dust, Salt, Oil,

Fuel, Water)

Polyurea blast coating (Rocks, Impact, Sand, Dust, Salt, Oil,

Fuel, Water)

Polyurea blast coating (Rocks, Impact, Sand, Dust, Salt, Oil,

Fuel, Water)

Polyurea blast coating (Rocks, Impact, Sand, Dust, Salt, Oil,

Fuel, Water)

Polyurea blast coating (Rocks, Impact, Sand, Dust, Salt, Oil,

Fuel, Water)

Polyurea blast coating (Rocks, Impact, Sand, Dust, Salt, Oil,

Fuel, Water)

Polyurea blast coating (Rocks, Impact, Sand, Dust, Salt, Oil,

Fuel, Water)

Vehicles on which products are currently used in the battle theater

25 Customer:

26 Vehicles:

Product speci c installation

27 Average labor and install time: 2 men 2 hours on 100sqft vehicle

2 men 2 hours on 100sqft vehicle 2 men 2 hours on 100sqft vehicle 2 men 2 hours on 100sqft

vehicle 2 men 2 hours on 100sqft vehicle 2 men 2 hours on 100sqft vehicle 2 men 2 hours on 100sqft vehicle

28 Installation Tooling: No Special Tools, Lift Assist may be needed depending on

panel size

No Special Tools, Lift Assist may be needed depending on panel

size

No Special Tools, Lift Assist may be needed depending on

panel size

No Special Tools, Lift Assist may be needed depending on

panel size

No Special Tools, Lift Assist may be needed depending on

panel size

No Special Tools, Lift Assist may be needed depending on panel

size

No Special Tools, Lift Assist may be needed depending on

panel size

24”x24” panel subjected to 22 shots of 7.62AP (54mm Spacing),

22 shots of .50cal AP (54mm Spacing), 22 shots of 20mm FSP

(140mm Spacing)

Call for more information

Bolted onto base vehicle Frame

No backing required

Flush

40.23

$550.00 sq ft

1.584" ( mm)

40.23

99.63

Ceramic Only Ceramic Only