composite material definition & applications
TRANSCRIPT
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Composite Material Applications
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Content
Carbon fiber & Applications
Fiber Glass & Applications
Fiber Reinforced Concrete (FRC) & Applications
Laminated Floors
Bullet Proof Glass
Modern Light Armor
Aerospace Applications
Construction Applications
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Carbon Fiber
Other Names• Carbon fiber reinforced polymer (CFRP)• Carbon fiber reinforced plastic
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Carbon Fiber
Matrix:
• Epoxy• Polyester• Vinyl Ester• Nylon
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Carbon Fiber : Reinforcement
Reinforcement
• Carbon Fiber• Aramid• Aluminum• Ultra-High Molecular Weight Polyethylene (UHMWPE)
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Carbon Fiber : Applications
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Carbon Fiber : Applications
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Carbon Fiber : Applications
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Fiberglass
Other Names
•Fiber reinforced polymer (FRP)
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Matrix:
• Epoxy• Polyester• Vinyl Ester• Nylon
Fiberglass
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Fiberglass
Reinforcement
• Glass fibers made of:- Silica or Silicate- Oxides of Calcium- Magnesium- Boron
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Fiberglass : Applications - Storage Tanks
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Fiberglass : Applications - Bathtubs
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Fiberglass : Applications – Piping Systems
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Fiberglass : Applications – Sports Masks & Helmets
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Laminate Floors
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Laminate Floors
Laminate Floor Hardwood
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Bulletproof Glass
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Bulletproof Glass
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Raw Materials :
A bulletproof vest consists of a panel, a vest-shaped sheet of advanced plastics polymers that is composed of many layers of either Kevlar, Spectra Shield
The layers of woven Kevlar are sewn together using Kevlar thread, while the nonwoven Spectra Shield is coated and bonded with resins such as Kraton
Army Applications : Bullet Proof Vest
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The Manufacturing Process : 1. To make Kevlar, the polymer poly-para-phenylene
terephthalamide must first be produced in the laboratory. This is done through a process known as polymerization,
2. The resultant crystalline liquid with polymers in the shape of rods is then extruded through a spinneret (a small metal plate full of tiny holes that looks like a shower head) to form Kevlar yarn.
3. The Kevlar fiber then passes through a cooling bath to help it harden. After being sprayed with water, the synthetic fiber is wound onto rolls.
4. The Kevlar manufacturer then typically sends the fiber to throwsters, who twist the yarn to make it suitable for weaving.
5. To make Kevlar cloth, the yarns are woven in the simplest pattern, plain or tabby weave, which is merely the over and under pattern of threads that interlace alternatively.
Army Applications : Bullet Proof Vest
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Its made out of an ultra-high-molecular- weight polyethylene
(UHMWPE) fiber
Army Applications : Spectra Shield
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Aerospace Applications : Satellites
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Aerospace Applications : Satellites
The Properties Materials Need to Function in Space:
1. Dimensional Stability2. Environment Stability3. Strength and Stiffness4. Versatile and unique in their integrity5. Economically Viable (weight)
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Chemical Composition : Kevlar is simply a super-strong plastic , It is made of
paraphenylenediamine and terephthaloyl chloride.
This combination creates aramid threads that are dissolved and then spun into regular fibers, which are woven into fabrics.
The matrix for high performance composites is usually epoxy resin.
Aerospace Applications : Kevlar Tensile
Strength = 3,620 MPa
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Advantages :
• maintains its strength and resilience down to cryogenic temperatures (−196 °C)
• High tensile strength-to-weight ratio (5 times stronger than steel)
• Can resist attacks from many different chemicals
Disadvantages :
• it has very poor compressive strength
Aerospace Applications : Kevlar
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Fiber Reinforced Concrete (FRC)
Reinforcement
• Glass fibers• Steel fibers• Polymeric fibers
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Construction Applications : Chemical Composition of FRP
Fiber-reinforced plastic is a composite material made of a polymer matrix reinforced with fibres.
Reinforcement material :
• Glass fibers • Natural fibers • Carbon fibers
Particulate material :
• Sand, talc and other fillers • Color chips • Recycled glass
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FRC : Applications - Façade Cladding Panels
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FRC : Applications - Ornamental Concrete
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Construction Applications : Advantages of Composites
• Design Flexibility• Corrosion Resistance• High Strength to Weight• Low Thermal & Electrical Conductivity• Control of Water & Moisture
Holds water in or keeps water out Does not rot, swell, rust, or spall
• High Durability• Support sustainable building programs
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Construction Applications : Advantages of Composites
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References :
http://www.azom.com/article.aspx?ArticleID=12034
http://www.tencate.com/txtures/035-summer-2015/Composites-in-satellites-and-launch-vehicles.aspx
http://www.convertunits.com/from/pound/inch/to/N/mm
https://en.wikipedia.org/wiki/Kevlar#Structure_and_properties
http://www.madehow.com/Volume-1/Bulletproof-Vest.html
https://en.wikipedia.org/wiki/Ultra-high-molecular-weight_polyethylene
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Videos :
https://www.youtube.com/watch?v=kaoq8Mc4xxw
https://www.youtube.com/watch?v=4XDJC64tDR0
https://www.youtube.com/watch?v=c9bOox0KCuM
https://www.youtube.com/watch?v=SeqDm9l3yEM