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    Module 4

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    M4.2 Micromechanics of Laminae

    M4.1 Micromechanics of Laminae

    Learning Units of Module 4

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    Note:

    So far we have talked on apparent

    homogenized properties of a fiber reinforcedlamina.

    Now we will examine how we can calculate the

    homogeneous lamina properties from theheterogeneous composite material constituentproperties

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    Definition of MicromechanicsDefinition of Micromechanics

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    Definition

    The term micromechanics does notrefer to mechanical behavior at the

    molecular level. Looks at components of acomposite, the matrix and the fiber, andtries to predict the behavior of theassumed homogeneous composite material.The behavior or the lamina is calledmacro-mechanics.Study of mechanical behavior of a

    composite material in termsof its constituent materials

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    Micromechanics

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    - Fibers, matrix

    - Fiber/matrix interfaces- Microcracks

    Continuum

    Homogenization

    Microscale

    Composite representative

    volume element

    Mesoscale

    Macroscale

    Composite

    structure

    Constitutive relations

    Evolution laws

    Finite element analysis

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    Uses of Micromechanics

    Predict composite properties from fiber andmatrix data.

    Extrapolate existing composite property datato different fiber volume fraction or voidcontent.Check experimental data for errors.Determine required fiber and matrixproperties to produce a desired compositematerial.

    The relation between ply uniaxial strengths andconstituent properties of structure is obtainedthrough the composite micromechanics.

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    Limitations of Micromechanics

    Predicted composite properties are only as goodas fiber and matrix properties used.

    Simple theories assume isotropic fibers manyfiber reinforcements are orthotropic.

    Some properties are not predicted well by simpletheories more accurate analyses are timeconsuming and expensive.

    Predicted strengths are upper bounds

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    Lamina (or Ply): It is a single layer (planeor curved) of unidirectional or woven

    fabric in a matrix.

    Definition of Lamina

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    Laminate: Two or more unidirectional laminae or a plystacked together at various orientations is called Laminate.

    The laminae (plies) can be of various thicknesses

    and consists of different or same materials. Ex: (0/90/0),(0/0/0/0) = (04)

    Definition of Laminate

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    Hybrid Composites: A composite made up of 2 or moredifferent types of materials. Ex: (0k/0k/45c/90c)

    Inter-ply Hybrid Composites: Laminate made up of plies ofGlass/Epoxy, Carbon/Epoxy & Aramid/Epoxy.

    Intra-ply Hybrid Composites: A ply made up of two ormore fibers intermingled.

    Intra-Interplay Hybrid Composites: Combination ofIntraply and Interply hybrid.

    Lay-up: Configuration of a laminate that defines plycomposition. (0/45/90)

    Stacking sequence: Configuration of a laminate that definesply composition and the exact sequence of ply orientation and

    its thickness.

    Continued

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    Different Types Laminate Sequences

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    Methods Of Micromechanics

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    Micromechanics and Assumptions

    Approach: mechanics of materials approach,semi-empirical

    Assumption: the lamina is looked at as amaterial whose properties are different invarious directions, but not different from one

    location to another.

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    Continued

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    Evaluation of Four Elastic Moduli

    There are four elastic moduli of aunidirectional lamina:

    Longitudinal Modulus - E1Transverse Modulus - E2

    Shear Modulus -G12

    Poissons Ratio - n12 Interlaminar Shear Modulus

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    Mechanics of Materials Method

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    Determination of

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    Determination of

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    Determination of

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    Determination of

    2m

    f

    2m

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    Continued

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    Inverse Rule of Mixtures

    Shear Modulus of fiber in 12-plane

    Shear Modulus of matrix

    f m

    12 f 12 m

    f 12

    m

    v v1

    G G G

    G

    G

    = +==

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    m f 1212

    m f 12 f m

    12

    m mm f

    f 12

    G GG

    v G v G

    G 1G G

    v vG

    =+

    = +

    Inverse Rule of Mixtures

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    Strength of Materials Approach

    Assumptions are made in the strength of materialsapproach:

    The bond between fibers and matrix is perfect. The elastic moduli, diameters, and space between

    fibers are uniform. The fibers are continuous and parallel. The fiber and matrix follow Hookes law (linearly

    elastic). The fibers possess uniform strength.

    The composites is free of voids.

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    Micromechanics of Strength ModelsPrincipal Strength Parameters of a Lamina

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    Laminate Theory

    - which layers?- how many layers?

    - how thick?

    >>> Laminate Properties

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    Laminate Properties>>> Behaviour Under Loads

    (Strains, Stresses,

    Curvature, Failure Mode)

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    Figure: Cross-

    sectionaldeformations of

    unit cell of

    graphite-

    reinforced materialdue to applied

    fiber-direction

    strain