comprehensive mm-wave design solutions for tsmc's 60 · pdf fileagenda • tsmc 60-ghz...
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April 5, 2012 Copyright © 2012 Agilent Technologies
Welcome
Hsieh-Hung Hsieh (PhD) Technical Manager / RF Design Program TSMC
George Estep RFIC Application Development Engineer Agilent EEsof
Agenda
• TSMC 60-GHz CMOS RDK • RDK Solution Approach • 60-GHz CMOS Design Opportunities and Applications • 60-GHz Reference Design
• Comprehensive mm-Wave Simulation & Modeling Solutions
• Top-down ESL architecture verification • RFIC circuit simulation & verification • EM analysis & verification • Consideration of off-chip components & parasitics
• Summary and Q&A
2
© 2012 TSMC, Ltd
TSMC Property RDK Solution Approach
A silicon-proven RF reference circuits and methodology packaged into a complete RF reference design kit (RDK):
Reference circuit design with correlated simulation and measurement data.
Methodology for simulation of substrate noise with substrate networks.
Provide RF basic cell (RBC) and RF building block (RBB) modules with
friendly navigator GUI support.
Enable complicated RF analyses including phase noise, substrate noise
analysis, and EM simulation.
Provide TSMC developed PDK superset devices and IP.
Design collaboration with key ecosystem partners.
© 2012 TSMC, Ltd
TSMC Property
• RF Behavior Model Block Spec. Sizing, System KPI definition System Yield Optimization
• Core Feature (60G Wireless design) LNA, VCO and PA
EM Comprehensive Flow • Compliant to TSMC dummy rules • Seamless simulation flow • Auto behavior model generation
Ecosystem Partners
RF RDK Introduction
Differential Pair
Cross Couple Logic Inductor
Scalable VCO
RF Basic Cell
Core Design
60GHz Wireless Design
Cascoder
• Substrate Noise Analysis Analyze substrate noise coupling in RF circuits
© 2012 TSMC, Ltd
TSMC Property
5
60-GHz CMOS Design Opportunities and Applications
WirelessHD Target on wireless
HDMI
Wireless HDMI Uncompressed
HDTV
ECMA TC48 MAC, PHY and
wireless Video
802.15.3c Wireless PC interface
Mobile device HDMI
IEEE 802.11.ac/ad 802.11 serial
Below 6G & 60G
© 2012 TSMC, Ltd
TSMC Property
6
Motivation of 60-GHz Design 60-GHz band:
High atmospheric attenuation
Higher throughput:
Never ending demand of high data rate
Support more and more users or applications
7 GHz of unlicensed spectrum (57-64 GHz)
Flexible use of spectrum resource
Communication in a wide range of frequency bands
Smaller on-chip passives Higher integration Single-chip transceivers
Technology scaling enables low-cost 60-GHz radio SoC in silicon.
Spectrum full within 5G Underused Spectrum 57G-64GHz
© 2012 TSMC, Ltd
TSMC Property
7
Applications of 60-GHz RFIC:
Applications of 60-GHz RFIC
“Emerging technology”, WiGig Alliance Newest Office
© 2012 TSMC, Ltd
TSMC Property
8
60-GHz wireless design: Setup millimeter wave very high throughput design flow
Achieve reliable measurement results
Enable RF top-down design methodology to perform system level simulation with behavior model solution
Extra devices/ transmission line support
RDK 60G 65nm Design Package
Provide RF frontend circuits (LNA, PA, and VCO)
Achieve reliable simulation/measured results
Extra device support
Provide reference design flow and function validation
© 2012 TSMC, Ltd
TSMC Property
9
TSMC 60-GHz RF Frontend Architecture Based on a heterodyne architecture (two-step conversion).
Frequency planning: 60-GHz RF, 48GHz LO1, 12-GHz IF.
RDK circuit scope: LNA, PA, and VCO.
LNA IFA
/4LO2_I
LO2_Q
PA IFA
VCO
LO1
© 2012 TSMC, Ltd
TSMC Property
10
60-GHz Microstrip-Line-Based LNA The proposed 60-GHz LNA is composed of three gain stages.
The transmission lines are realized in microstrip lines.
VB1
RFoutRFin
VDD1
VB2
VDD2
VB3
M1
M2
M3
M4
M5
M6
VDD3
Microstrip Line
© 2012 TSMC, Ltd
TSMC Property
11
60-GHz Microstrip-Line-Based LNA Operate at a supply voltage of 1.0 V.
-30
-20
-10
0
10
20
30
40 45 50 55 60 65 70 75 80Frequency (GHz)
S 21 (
dB)
-30
-20
-10
0
10
20
30
40 45 50 55 60 65 70 75 80Frequency (GHz)
S 11
(dB
)
-30
-20
-10
0
10
20
30
40 45 50 55 60 65 70 75 80Frequency (GHz)
S 22 (
dB)
0
2
4
6
8
10
58 59 60 61 62 63 64 65Frequency (GHz)
NF
(dB
)
SimulationMeasurement
© 2012 TSMC, Ltd
TSMC Property
12
60-GHz Microstrip-Line-Based LNA With 5T model, more accurate silicon correlation can be achieved.
-30
-20
-10
0
10
20
30
40 45 50 55 60 65 70 75 80Frequency (GHz)
Mag
(S21
) (dB
)
SimulationMeasurement
-30
-20
-10
0
10
20
30
40 45 50 55 60 65 70 75 80Frequency (GHz)
S 21 (
dB)
4T model 5T model
© 2012 TSMC, Ltd
TSMC Property
13
Impact of different metal scheme:
Difference of gain between 1P9M and 1P6M at 60 GHz is 3 dB.
Difference of NF between 1P9M and 1P6M at 60 GHz is 0.4 dB.
More metal stack is beneficial to circuit performance.
-30
-20
-10
0
10
20
30
40 45 50 55 60 65 70 75 80Frequency (GHz)
Mag
(S21
) (dB
)
1P6M1P9M
60-GHz Microstrip-Line-Based LNA
© 2012 TSMC, Ltd
TSMC Property
14
60-GHz Slow-Wave-TL-Based LNA Slow-wave-TL-based LNA:
With the use of slow-wave TL, the compact chip area can be obtained.
Due to the decrease of insertion loss, for a targeted gain, the required dc power
can be reduced while noise performance becomes better.
MS-LNA, Area = 1.5 x 1.3 mm2
SW-LNA1, Area = 1.5 x 0.9 mm2
SW-LNA2, Area = 0.8 x 1.1 mm2
Similar Layout Style (31% Reduction in Chip Area)
Take Advantage of GND Sidewall (35% Reduction in Chip Area)
Total 55% Reduction in Chip Area
© 2012 TSMC, Ltd
TSMC Property
15
60-GHz ESD Reference Design 4kV ESD capability is achieved by using combination of short-circuited and open-
circuited stubs.
Difference of gain between LNA w/i and w/o ESD at 60 GHz is 0.2 dB.
Difference of NF between LNA w/i and w/o ESD at 60 GHz is 0.5 dB.
© 2012 TSMC, Ltd
TSMC Property
16
60-GHz Transformer-Based PA Based on a three-stage differential transformer-coupled architecture.
To stabilize the circuit, the gate resistors are employed in three gain stages.
VG
1
V DD
V DD
V DD
RFout
M2
M1
M2
M1
M3
M3
M4
M4
VDD
RFinVDD
VG
2
VG
3
Microstrip Line
© 2012 TSMC, Ltd
TSMC Property
17
The frequency response of each stage is provided in the following figure.
With the increase of coupling capacitor Cc, the cross-coupled pair is formed in the
pseudo-differential common-source stage, leading to possible oscillation.
-12
-9
-6
-3
0
50 55 60 65 70 75 80Frequency (GHz)
Nor
mal
ized
Gai
n (d
B)
Input Matching + TF1 The 1st Gain Stage The 2nd Gain Stage The 3rd Gain Stage
-100
-50
0
50
100
150
200
10 20 30 40 50 60 70 80 90 100Frequency (GHz)
Stab
ility
Fac
tor
C = 0 fF C = 20 fF C = 40 fF C = 60 fF C = 80 fF C = 100 fF
CcCcCcCcCcCc
Ma1 Ma2
Cc
Cc
60-GHz Transformer-Based PA
© 2012 TSMC, Ltd
TSMC Property
18
Operate at a supply voltage of 1.0 V.
-30
-20
-10
0
10
20
30
40 45 50 55 60 65 70 75 80Frequency (GHz)
S 21
(dB
)
Meas Sim
-20
-10
0
10
20
-20 -15 -10 -5 0 5Input Power (dBm)
Out
put P
ower
(dB
m)
60-GHz Transformer-Based PA
© 2012 TSMC, Ltd
TSMC Property
19
The frequency shift is observed (~ 1 GHz) with the EM corner simulation.
The simulation results indicate that the wideband operation of 60-GHz circuit is essential.
PVT EM Corner Simulation
© 2012 TSMC, Ltd
TSMC Property
20
48-GHz Wideband VCO The proposed 48-GHz VCO adopts a thermometer-weighted switched-capacitor array
for wideband operations.
-VO+VO
M1
VDD
M2
B0
VTUNE
B6
VB_VCO
Mode 0 Mode 1 Mode 2 Mode 3 Mode 4 Mode 5 Mode 6 Mode 7B0 0 1 V 1 V 1 V 1 V 1 V 1 V 1 V B0B1 0 0 1 V 1 V 1 V 1 V 1 V 1 V B1B2 0 0 0 1 V 1 V 1 V 1 V 1 V B2B3 0 0 0 0 1 V 1 V 1 V 1 V B3B4 0 0 0 0 0 1 V 1 V 1 V B4B5 0 0 0 0 0 0 1 V 1 V B5B6 0 0 0 0 0 0 0 1 V B6
© 2012 TSMC, Ltd
TSMC Property
21
44
46
48
50
52
54
56
0.0 0.2 0.4 0.6 0.8 1.0Controlled Voltage (V)
Osc
. Fre
quen
cy (G
Hz)
48-GHz Wideband VCO
Meas Sim
44
46
48
50
52
54
56
0.0 0.2 0.4 0.6 0.8 1.0Controlled Voltage (V)
Osc
. Fre
quen
cy (G
Hz)
Operate at a supply voltage of 1.0 V.
© 2012 TSMC, Ltd
TSMC Property
22
Summary on 60-GHz Reference Design
Critical building blocks of 60-GHz RFIC: LNA, PA, and VCO.
Utilize new devices: transmission line for LNA.
Include circuit database, model, and complete design flow.
Circuit-level silicon validation with millimeter-wave models.
Agilent EEsof within the 60-GHz RDK
Focus of 60-GHz RDK summary: • Combination of fundamental circuit blocks, design flows,
documentation and models intended to introduce mm-wave design in TSMC 65GP process technology upgraded for 60-GHz application.
Circuit simulation in the 60-GHz RDK: • RDK bundled PDK elements:
• RF MOS transistor, MOS-Varactor, MOM cap, poly resistor, and inductor models specifically for 60-GHz design
• Transmission line library
• Pad structures
• Design Elements: • 60-GHz LNA, Power Amp and 48-GHz Wideband VCO circuit designs
complete with schematic and layout views plus simulation and verification test benches
• Design and simulation workshop covering: • RF circuit simulation with GoldenGate including advanced Monte Carlo and
corner technologies, advanced convolution and accurate ADS libraries
• EM modeling of interconnects, transformers and inductors with Momentum
• Bottoms up transistor level performance model generation for system level verification with GoldenGate & SystemVue
VG
1
VD
D
VG
2
VD
D
VG
3
VD
D
RFout
M2
M1
M2
M1
M3
M3
M4
M4
RFin
VDDT1
VDDT1
R1R1
R1 R1
R1
R1
VB1
RFoutRFin
VDD
VB2
VDD
VB3
VDD
M1
M2
M3
M4
M5
M6
T1
T2
T3
T4
T5
T6
T7
T8
T9
CB1 CB2 CB3
C1 C2 C3
T10
T11
T12
T13
T14
T15
T16
T17
CB4
T18
T19
R1 R2 R3
VDD
L1
VDD
L2
VDD
L3
M1
LP1 LP1
VDD
M2
Vctrl
B0C C
Msw1
CORE
M3
LP2 LP2
Ibias2
M4
BUF VDD
Ibias1
B6C C
Msw7
Cvar Cvar vout
23
Agilent EEsof 60-GHz RDK contributions
Inputs from System-level
Schematic Entry
Circuit Simulation
Layout
DRC/LVS
Parasitic Extraction
GDSII or SOC integration
24
Agilent EEsof 60-GHz RDK contributions
Inputs from System-level
Schematic Entry
Circuit Simulation GoldenGate
Layout
DRC/LVS
Parasitic Extraction
GDSII or SOC integration
Inductor & Passive Component Design
Package & Bond wire modeling
RF-ESL Analysis & Design support
25
GoldenGate – RFIC Design and Verification
SystemVue Verification
GoldenGate FCE
Momentum Simulator
Broadband SPICE Model
Generator
S-parameter
Component Options
QFN Designer
Agilent EEsof 60-GHz RDK contributions
• Top-down ESL architecture verification • Verify at every level vs. consistent 802.11ad TX/RX references
• RFIC circuit simulation & verification • Full characterization of complete RF transceiver prior to tape-out
• EM analysis & verification • Enable EM analysis early and often through integrated solvers
• Add off-chip effects & components in overall verification • Addressing integration issues early in the design cycle
26
Agilent EEsof 60-GHz RDK contributions
• Top-down ESL architecture verification • Verify at every level vs. consistent 802.11ad TX/RX references
• RFIC circuit simulation & verification • Full characterization of complete RF transceiver prior to tape-out
• EM analysis & verification • Enable EM analysis early and often through integrated solvers
• Add off-chip effects & components in overall verification • Addressing integration issues early in the design cycle
27
Top-down ESL architecture verification Verify at every level vs. consistent 802.11ad TX/RX baseband references
Initial downconverter system architecture (RF chain used directly in system- level performance study)
1 3
PRE-COMPLIANCE BB/RF Test Device
Fast Circuit Envelope verification (PA model exported from GoldenGate extracted view, includes freq response, nonlinearity, memory effects)
2
Download to T&M (use the same test vectors for hardware verification, - 12-Gsa/sec AWG, - 32-GHz oscilloscope, - same PHY measurement algorithms)
28
Initial 60GHz Transceiver Architecture
• Initial architecture selection and block spec refinement with SpectraSys
• Architecture and block spec validation vs. consistent 802.11ad TX/RX baseband references in SystemVue
1
29
0- to 200-GHz Spectrums & Noise at RX nodes
30
802.11ad PHY simulated results with RFIC CMOS PA, multipath fading, noise: EVM=2.5%
31
2
Agilent EEsof 60-GHz RDK contributions
• Top-down ESL architecture verification • Verify at every level vs. consistent 802.11ad TX/RX references
• RFIC circuit simulation & verification • Full characterization of complete RF transceiver prior to tape-out
• EM analysis & verification • Enable EM analysis early and often through integrated solvers
• Add off-chip effects & components in overall verification • Addressing integration issues early in the design cycle
32
TSMC 60-GHz CMOS mm-Wave RDK Circuit Example: Transformer coupled Power Amp
Schematic Layout
Circuit simulation: DC, S-Parameters, Pout vs Pin, IP3, Noise Figure, ACPR, PAE, Load Pull, Corners, Monte Carlo
VG
1
V DD
VG
2
V DD
VG
3
V DD
RFout
M2
M1
M2
M1
M3
M3
M4
M4
RFin
VDDT1
VDDT1
R1R1
R1 R1
R1
R1
EM simulation: • Component level: Input/output GSG pads, Transformers, Transmission lines. • Block level: Passives + interconnects
33
GoldenGate overview and 60-GHz RDK usage Best-in-class RF circuit simulator: • Full characterization of complete RF transceivers prior to tape-out • Supports all large and small signal RF and transient analyses including large
signal stability and newly added X-parameter simulation support
Advanced analysis support: • Broad statistical analysis support like for worst-case PVT corners, various
Monte Carlo options and Fast Mismatch & Yield Contributor Analysis • Unique transistor-level PLL Jitter and Noise option
Automation & ease-of use: • Built-in and easy access to multi-dimensional sweeps, Optimization, Monte Carlo
or load-pull analysis along with simulation management capabilities • Automated EVM, ACPR, Gain Compression, IP3, and load-pull
Unique mm-Wave design support: • Provides access to ADS Data Display with dedicated RF templates and
adsLib with over 150 RF distributed element library components • Handling largest S-Parameter blocks with Multi-Threaded Convolution
Wireless standard-compliant verification: • Verify full radio functionality using Agilent’s wireless libraries for LTE, WCDMA,
WiMAX, DTV... • Enables scalable system-level solutions from RF architecture exploration
through end-to-end verification with links to SystemVue
VG
1
VD
D
VG
2
VD
D
VG
3
VD
D
RFout
M2
M1
M2
M1
M3
M3
M4
M4
RFin
VDDT1
VDDT1
R1R1
R1 R1
R1
R1
VB1
RFoutRFin
VDD
VB2
VDD
VB3
VDD
M1
M2
M3
M4
M5
M6
T1
T2
T3
T4
T5
T6
T7
T8
T9
CB1 CB2 CB3
C1 C2 C3
T10
T11
T12
T13
T14
T15
T16
T17
CB4
T18
T19
R1 R2 R3
VDD
L1
VDD
L2
VDD
L3
M1
LP1 LP1
VDD
M2
Vctrl
B0C C
Msw1
CORE
M3
LP2 LP2
Ibias2
M4
BUF VDD
Ibias1
B6C C
Msw7
Cvar Cvar vout
34
TSMC 60-GHz CMOS mm-Wave RDK Power Amp characterization in GoldenGate
Full characterization of performance metrics: NF, Pout vs Pin, IP3, Load Pull, PAE, ACPR, …
VG
1
V DD
VG
2
V DD
VG
3
V DD
RFout
M2
M1
M2
M1
M3
M3
M4
M4
RFin
VDDT1
VDDT1
R1R1
R1 R1
R1
R1
35
-30
-20
-10
0
10
20
30
40 45 50 55 60 65 70 75 80Frequency (GHz)
Mag
(S21
) (dB
)
SimulationMeasurement
Gain vs. Frequency
Agilent EEsof 60-GHz RDK contributions
• Top-down ESL architecture verification • Verify at every level vs. consistent 802.11ad TX/RX references
• RFIC circuit simulation & verification • Full characterization of complete RF transceiver prior to tape-out
• EM analysis & verification • Enable EM analysis early and often through integrated solvers
• Add off-chip effects & components in overall verification • Addressing integration issues early in the design cycle
36
Momentum in the 60-GHz RDK
37
VG
1
VD
D
VG
2
VD
D
VG
3
VD
D
RFout
M2
M1
M2
M1
M3
M3
M4
M4
RFin
VDDT1
VDDT1
R1R1
R1 R1
R1
R1
VB1
RFoutRFin
VDD
VB2
VDD
VB3
VDD
M1
M2
M3
M4
M5
M6
T1
T2
T3
T4
T5
T6
T7
T8
T9
CB1 CB2 CB3
C1 C2 C3
T10
T11
T12
T13
T14
T15
T16
T17
CB4
T18
T19
R1 R2 R3
VDD
L1
VDD
L2
VDD
L3
M1
LP1 LP1
VDD
M2
Vctrl
B0C C
Msw1
CORE
M3
LP2 LP2
Ibias2
M4
BUF VDD
Ibias1
B6C C
Msw7
Cvar Cvar vout
Most popular 3D planar electromagnetic simulator: • Advanced NlogN and multi-threading solver algorithms for optimal speed,
accuracy and capacity • Arbitrary polygonal meshing with mesh reduction • Thick metal analysis of side wall currents and efficient via modeling, accounting for
skin and proximity effects
Silicon-accurate nanometer RFIC process support: • Automated layout pre-processing like via array merging • Dummy metal fill and process scaling support • Boolean layer operation for native MIM capacitor support
Cadence Virtuoso integration: • Seamlessly integrated into the Cadence® Virtuoso® 5.1.41 and 6.1.x platforms • Automated stack-up file creation from Cadence technology files • 3D Viewer with embedded visualization of surface currents or radiated fields
provides insight on problem areas in layout • Broad-band Spice Model generation for efficient use in time-domain simulations
Going beyond 3D planar applications: • Fast, direct bond wire support • Through Silicon Via (TSV) modeling support • Virtuoso link to EMPro for full 3D EM simulations
Momentum support in TSMC PDKs
38
Momentum officially qualified for TSMC’s 90-, 65- and 40-nm processes:
• Momentum has passed TSMC extensive qualification tests against measurements up to 30 GHz for different configurations
• +20 inductors on average validated with different metal stacks for symmetric, un-symmetric and center-tapped inductors configurations
Corresponding stack-up files can be downloaded at TSMC online:
Additional Momentum Modules and ADS PDKs available: • +50 Momentum Modules are available for TSMC processes down to 28 nm • ~20 ADS front-end PDKs are available for TSMC processes • Full front-to-back ADS for TSMC Integrated Passive Device (IPD) process
For further details go to:
http://www.agilent.com/find/eesof-partners-tsmc
Sample results for 40 nm:
Momentum Qualification up to 110 GHz Passive building blocks (Transformers, Transmission lines)
Momentum Measurement
S11
S22
dB(S21)
phase(S21)
Cs Rs
Cg1+Cg2 Rg1//Rg2
39
Agilent EEsof 60-GHz RDK contributions
• Top-down ESL architecture verification • Verify at every level vs. consistent 802.11ad TX/RX references
• RFIC circuit simulation & verification • Full characterization of complete RF transceiver prior to tape-out
• EM analysis & verification • Enable EM analysis early and often through integrated solvers
• Add off-chip effects & components in overall verification • Addressing integration issues early in the design cycle
40
Performance w/ & w/o package
Accurately predict real performance
ADS – QFN Designer Predict Packaged Performance in Minutes
Quickly synthesize complex package, combine with IC & PCB data
Configure QFN package
41
Summary
• 60-GHz RDK Introduction • A silicon-proven MS/RF reference circuit and methodology packaged into a
complete RF reference design kit (RDK) • Provides RF top-down design and bottom-up verification methodologies
from system-level simulation through tape-out • Enables design collaboration with key ecosystem partners to meet
customer needs
• Complete RFIC design solutions with dedicated mm-Wave support • Scalable system-level solutions from algorithm development through RF
architecture exploration • Advanced RF design, analysis and simulation support • Silicon-accurate EM verification support • Broad modeling solutions across integration boundaries
• Visit us at DAC and IMS for a demo!
42
Dingqing LuTechnical Sr. Application Specialist, Agilent EEsof EDA
April 5, 2012 Copyright © 2012 Agilent Technologies
You are Invited:
You can find more webcasts www.agilent.com/find/eesof-innovations-in-eda www.agilent.com/find/eesof-webcasts-recorded
Daren McClearnon – ESL Product Planning Manager Agilent EEsof EDA