comprehensive spectrum of expertise. - …¤sentationen/modul_berlac... · 013/014 berlaprint®...

COMPREHENSIVE SPECTRUM OF EXPERTISE.

www.berlac.ch

BERLAC:COMPREHENSIVE SPECTRUM OF EXPERTISE.

Our extensive programme of products covers the complete range of wet lacquers:

• primers

• clear lacquers

• opaque base coats

• effect and design lacquers

• zapon lacquers

• printing inks designed for screen and pad printing or for roller and casting processes

• casting-resin lacquers in various grades of hardness

• dye solutions

• pigment preparations based on transparent pigments

• masking and strippable lacquers to provide temporary protection

• one and two-component systems

• stoving systems

• air, forced and stove-drying systems

• UV-curing systems (conventional and aqueous)

• solvent-based systems

• low-solvent high solids

• waterborne systems

DIRECT ADHESION TO METAL.

003/055 Berlapoxy® 2K stoving systems.

• excellent direct adhesion to a variety of metals and chrome-

and nickel-plated metals

• above-average physical and mechanical resistance

• highly flexible and thus suitable for subsequent cutting, punching, engraving and transforming

• applicable in thin layers

• available in various opaque basic colours, in silver as well as in transparent clear coats

• no pot life

003/055 Berlapoxy® 2K stoving systems.

Applications

• spectacle frames

• watch faces

• sanitary fittings

• writing implements

• medical technology

• metal fittings

• decorative metal applications

DIRECT ADHESION TO METAL.

013/014 BerlaPrint® printing inks.

• sharp-edged results even with the tiniest motifs

• high relief printing possible

• highly-viscous inks designed for fine decal printing

• wide range of colours and gloss levels

• silver pad printing inks with good storage stability that can be

used straight from the tube for a dust-free processing

Applications

watch faces, hands, scales

TINY QUANTITIES – GREAT ADDED VALUE.

018/019/029

Berlac® zapon and finishing lacquers.

• Protection against contamination

caused by air and any form of

humidity

• very fast drying

• wide range of effects and colour

shades

• gloss level customizable

• available as transparent systems,

dyed clear coats or pigmented

opaque lacquers

Applications

watch faces, cups

PROTECTS METAL FROM CORRODING.

024 BerlaPrint® masking lacquers.

• direct adhesion to a variety of substrates

• partial masking of the substrate possible

• resistance to aggressive galvanic baths and to multiple

degreasing

• suitable for bi-colour plating

• resistance to subsequent surface treatment techniques such

as sanding, brushing and polishing

• easily removable

• available as inks for pad and screen printing, as spray painting

systems or as systems applicable by means of syringe

TEMPORARY PROTECTION.

024 BerlaPrint® masking lacquers.

Applications

• watch faces

• watch straps


• plastic parts

TEMPORARY PROTECTION.

565 Berlaqua process lacquer.

• removable by means of water without leaving any residue

• efficient and reproducible application by spraying or brushing

• rapid drying within 10 minutes at room temperature: without

shrinkage or forming ugly foam bubbles

• highly flexible lacquer enabling it to withstand mechanical

processing well

• for temporary protection of metal or painted surfaces when drilling,

milling, etc.

• dyeable to make it easier to see when work is carried out

• additional uses, e.g. as an adhesive

Applications

watch faces

WATER-SOLUBLE FOR SUSTAINABLE PRODUCTION.

• new standard in respect of intensity and duration of luminescence

• ready to use: no mixing of powder and binder

• ideal for all methods of application: pad printing, screen printing, casting processes, spray

coating

• resistant to water and thus no greying and no loss of luminescence over time

• broad spectrum of mass tones and phosphorescent colours, plus customer-specific shades

• high relief application possible – surface adjustable from glossy to matt

• in full compliance with REACH, free of any questionable substances

BERLAGLOW® -PHOSPHORESCENT APPLICATIONS FOR WATCHES.

BERLAGLOW® -PHOSPHORESCENT APPLICATIONS FOR WATCHES.

photo taken in daylight photo taken under UV light

BERLASIGN® - PHOSPHORESCENT TECHNOLOGY FOR ELECTROLESS LIGHTING.

• wide range of applications by means of pad and screen printing

• new standard in respect of intensity and duration of luminescence

• light resistant: light fastness level 8 as per DIN 16525

• resistance to water and thus greying

• in full compliance with REACH requirements, free of any questionable substances

• broad spectrum of mass tones and phosphorescent colours, plus customer-specific shades

• compatible underprinting and overprinting systems available for all applications

• ready to use: no mixing of powder and binder

BERLASIGN® - PHOSPHORESCENT TECHNOLOGY: SAFETY SIGNALS.


BERLASIGN® - PHOSPHORESCENT TECHNOLOGY: DESIGN COLOURS AND EFFECTS.


ECONOMICALLY STRIKING.

028 Berlacryl 1K finishing lacquer.

• economical single-coat finishing lacquer for striking metallic effects

• excellent adhesion to a variety of plastic materials

• excellent resistance to cleaning agents

• very fast drying

• wide range of effects and colour shades

• different degrees of gloss

• FDA-approved for direct contact with foodstuff (global migration)

028 Berlacryl 1K finishing lacquer.

Applications

• domestic appliances

• lighting industry

• consumer electronics

• mobile and cordless phones

ECONOMICALLY STRIKING.

040 Berlacryl 2K primers.

• excellent adhesion to a broad variety of (difficult to coat) plastic substrates such as

PBT, PA 66, PA 12, PC, PC, ABS, PC/ABS, Macrolone

• excellent adhesion to iron, galvanised substrates and aluminium among others

• sustainable hot spraying application to reduce overspray is possible

• applicable in thick and filling layers

• quickly overcoatable (wet-on-wet)

• gloss level customizable from high-gloss to matt

Applications:

wide variety of sectors

PERFECTION FROM THE GROUND UP.

041 Berlaflex 2K opaque finishing coats and clear lacquers.

• excellent adhesion to ultra-flexible substrates: silicone, TPE, TPU, flexible PVC

• no crack formation even after long-term use

• above-average resistance to abrasion, scratches and to chemical influences such

as cleaning agents and hand perspiration

• suitable for subsequent laser etching for day-/night-design applications

• available as opaque and metallic base coats or as transparent or dyed clear coats

DURABLY FLEXIBLE.

041 Berlaflex 2K opaque finishing coats and clear lacquers.

Applications

• seamless covers of multi-functional switches in steering wheels

or dashboards, etc.

• remote car keys


• key pads

• elastomeric substrates

DURABLY FLEXIBLE.

042 Berlacryl 2K PU clear coats.

Design and functionality for:

• thermoplastics, thermosets and elastomeric materials

• PVD-metallised substrates

• chrome-plated plastic substrates

• metals

• metallic, nacreous and opaque base coats

MULTIFACETED FEATURES –VERSATILE USE.


• special surface properties

- reduced susceptibility to dirt

- excellent abrasion and scratch resistance

- above-average resistance to chemical impact

• full compliance with automotive specifications

- TL 226 among others

• compliance with special requirements, such as anti-bacterial (JIS Z 2801:2000), biocompatible or

water-repellent surfaces as well as FDA-approval for direct contact with foodstuff (global migration)



• tactile properties:

- soft feel

- anti-slip effect

• available in any conceivable colour

shade

• level of gloss customizable from matt to

high-gloss to create mirror and special

depth effects

• designed for subsequent finishing with

pad and screen printing, laser etching

and hot foil stamping


043 Berluran 1K stoving paint.

• formulated to being processed at low stoving temperature:

140°C

• compatible with dyestuff solutions

• excellent direct adhesion to iron, brass, nickel and aluminium

• high chemical resistance, in particular to acid and alkaline

media

• available in any conceivable colour shade

• level of gloss customizable from matt to high-gloss

GENTLY FURNACE-DRIED.

043 Berluran 1K stoving paint.

Applications



• medical technology


• door and furniture fittings

• bicycles

• zinc-, nickel- or chrome-plated metal components

GENTLY FURNACE-DRIED.

046 Berlacryl 2K MS and HS clear coats.

• high solid content

• low VOC-emissions

• application convenience equal to that of solvent-based coatings

• processable on standard equipment: no special equipment and thus investments

required

• high coverage and consequently extremely efficient

• brilliant mirror and depth

• outstanding resistance to mechanical and chemical impact

LESS VOCS – MORE PROFITABILITY.

046 Berlacryl 2K MS and HS clear coats.

Applications

• protective clear coat for plastic materials and base coats




• car interior parts


LESS VOCS – MORE PROFITABILITY.

058 Berlapoxy® 2K casting resin.

• 100% solid content

• self-levelling

• extremely hard and scratch-proof surface

• degree of hardness customizable

• available in any conceivable colour shade or as transparent systems

• formulated for subsequent sanding and polishing

• intended to fill, to sharply separate different colours from each other and to accentuate ornaments

CAST WITH EMPHASIS.

058 Berlapoxy® 2K casting resin.

Applications

• jewellery


• buttons

• medals


• lighters

CAST WITH EMPHASIS.

063 Berlacryl stoving polishing lacquer.

• crystal clear transparency

• film thickness up to 800my (0,8mm)

• brilliant mirror and depth effects

• excellent filling ability

• excellent scratch resistance

• formulated to be sanded and polished

• in combination with Berlapoxy 2K stoving lacquer: outstanding

elasticity, resistances and high gloss at the same time

FOR A MIRROR LIKE FINISH.

063 Berlacryl stoving polishing lacquer.

Applications

• as a transparent top coat in combination with opaque


• watch faces

• lighters

FOR A MIRROR LIKE FINISH.

Berlac AG für Musterkunde 21.09.2016 Seite 31

066 Berlacryl 2K primer and base coat for polyamide.

Polyamide

• highly solvent-resistant and thus

difficult to coat surface

• time-consuming and costly 3-coat

application required in most cases

THREE BECOME TWO.

Top coat

Base coat

with primer-like

properties

PA 6 / PA 66

PA 12 / PA GFK

066 Berlacryl2K base coat

Standard solution

Top coat

Base coat

Primer

PA 6 / PA 66

PA 12 / PA GFK

THREE BECOME TWO.

Berlac AG für Musterkunde 21.09.2016 Seite 33

066 Berlacryl 2K primer and base coat for PA.

• excellent adhesion on several polyamide types

• primer-like and colouring properties at once

• colour shades according to RAL and NCS

• available in several metallic versions

• savings in material and application process

• full compliance with mobile phone specifications

THREE BECOME TWO.

53/54 Berlac® Basco 2K carbon coatings.

• all-in-one coating solution for carbon composites consisting of primer (BascoPrime) and top

coat (BascoClear)

• automotive-quality scratch, abrasion and chemical resistance (interior and exterior uses)

• rapid drying and long pot life

• shorter processing times due to highly tuned thixotropy of the paint film for the greatest

possible coat thickness per application and due to outstanding sandability of each coat

• greatest possible transparency for a perfect carbon look and high solids content for better

depth effect of the carbon structure

• can be combined with other Berlac® products to create a wide variety of colours and effects

EFFICIENTLY APPLIED - SATISFYING THE MOST EXACTING REQUIREMENTS.

53/54 Berlac® Basco 2K carbon coatings.

Applications

• visible carbon components in the automotive industry (interior

and exterior uses)

• bike frames and add-on parts

• sport equipment (rackets, helmets, yachting, etc.)

EFFICIENTLY APPLIED - SATISFYING THE MOST EXACTING REQUIREMENTS.

081 Berlac® 1K mono-cure UV primer and top coat for PVD-surfaces.

• excellent adhesive properties and scratch, abrasion and chemical resistance throughout the

product’s entire life cycle

• outstanding surface morphology and direct adhesion of the primer to PC and PC/ABS

• perfect intermediate adhesion between the UV-curing lacquers and the PVD coating

• increased productivity with buffering-free manufacture and short cycle times

• reduced space requirements due to smaller equipment and fewer workplace health and safety

measures

• less environmental impact due to low-VOC formulation with low energy consumption for

venting and heating workpieces

DURABLY APPEALING –ECO-EFFICIENTLY MANUFACTURED.

081 Berlac® 1K mono-cure UV primer and top coat for PVD-surfaces.

Applications

• white goods


• sophisticated cosmetics packaging

• for applications exposed to high physical and chemical impact

• to create high-grade chrome surfaces that for reasons of economy or

legislation preclude the use of conventional electrochemical chrome-

plating

DURABLY APPEALING –ECO-EFFICIENTLY MANUFACTURED.

082 Berlac® 2K dual cure UV clear coat system.

• in compliance with the specifications of the German automotive industry (interior applications)

• perfect direct adhesion to plastic surfaces

• suitable for complex 3D components with shadow zones due to combined curing with UV rays

and isocyanate crosslinking

• reduction in processing times as lacquer is cured in seconds

• greater economy thanks to shorter cycle times

• lower energy consumption for heating and venting components

• less space required for machinery and lower investment costs

• reduced emissions thanks to low-VOC formulation

SUSTAINABLE SURFACE PROTECTION THAT CONSERVES RESOURCES.

082 Berlac® 2K dual cure UV clear coat system.

Applications

• automotive industry (interior applications)

• for applications that are subject to heavy use

• to create a durable and top-quality high gloss surface finish

SUSTAINABLE SURFACE PROTECTION THAT CONSERVES RESOURCES.

5-- Berlac® hydro lacquer systems.

• as single-coat surface finish with 1K and 2K products

• as multi-coat applications that can be combined with each other consisting of 1K and 2K primers, base coats and clear

coats with high covering power

• direct adhesion to some plastics without special pre-treatment

• above-average chemical and mechanical resistance as well as very good resistance to UV and weathering

• limitless spectrum of colours and effects including brilliant chrome look effects, comparable to solvent-based lacquers

• post-printing possible with screen or pad printing

• reliable and reproducible method of application using automated coating processes, on both pneumatic and

electrostatic equipment

• parts can be handled soon after lacquering thanks to rapid forced drying

• ecologically sensible technology with minimum emissions during both processing and drying thanks to the use of low-

VOC formulation

ENVIRONMENTALLY FRIENDLY APPLICATION – PERSUASIVE DESIGN.

5-- Berlac® hydro lacquer systems.

Applications

• decorative and functional coating of ABS, PC, PC/ABS, PS, HIPS, PA,

GFK, CFK, etc.

• aluminium and steel

• for indoor and outdoor applications

• bikes


• Consumer Electronics

• machines

ENVIRONMENTALLY FRIENDLY APPLICATION – PERSUASIVE DESIGN.

7-- BerlaPrint® printing inks.

• varied and uniquely combinable application methods by means of

screen/pad printing, casting and roller processes or digital marking

• suited for parts, sheets or rolls made of metal and plastic

• excellent adhesion to plastic, metal, coatings, glass and ceramics

• high covering power and thus lower material usage

• outstanding levels of resistance, even when applied in extremely thin

layers

• available as 1C or 2C systems

VERSATILE APPLICATION METHODS –MULTIFACETED USE.

7-- BerlaPrint® printing inks.

Applications

• technical / industrial applications (interior and exterior uses)

• automotive


• promotional gifts

• toys

• glass and ceramics

• high performance foils

VERSATILE APPLICATION METHODS –MULTIFACETED USE.

711.---.--- BerlaPrint® pad printing ink.

• highly pigmented 1-component pad printing ink

• universal use on a wide range of plastics and coatings

• fast drying

• excellent opacity

• excellent weather and water resistance

• binder system: PVC, acrylic, CAB

• suitable for interior and exterior applications

SCREEN AND PAD PRINTING INKS -OUR SYSTEMS.

7113.---.--- BerlaPrint® screen printing ink.

• highly pigmented 1-component screen printing ink

• universal use on a wide range of plastics and coatings

• thermoformable:

• high gloss finish: 1-coat system

• matt finish: back printing (colour), top printing (matt lacquer)

• long lasting forming flexibility

• binder system: PVC, acrylic, CAB



750.---.--- BerlaPrint® screen and pad printing ink.

• 2-component printing ink

• ultra-resistant hardcoating system for glass, metals and plastics

• very good chemical and mechanical resistance

• excellent opacity and high gloss level

• binder system: epoxy

• suitable for interior applications



• 1- and 2-component printing ink

• allround system for technical and industrial use on a wide range of

plastics

• fast drying for inline processing cycles


• light-, weather- and UV-resistance and thus suitable for long term outdoor

use

• very high chemical and mechanical resistance

• binder system: PET, PVC




• 2-component printing ink

• ultra-resistant high-end system for metals and on a wide range of

plastics


• light-, weather- and UV-resistance and thus suitable for long term

outdoor use

• very high chemical and mechanical resistance

• binder system: acrylic-polyol

• suitable for exterior applications


091 BerlaPrint® screen printing ink.

• suited for the partial printing or full surface coating of sheets or rolls

• highly flexible and thus suitable for subsequent thermoforming and punching

• no overspray and thus savings in material and application process

• individualisation by means of dyed top coats in any imaginable colour

• level of gloss customizable

• excellent direct adhesion to aluminium, to other metals and to a variety of plastic

materials

• highly resistant to abrasion, scratches and chemical impact

• for extensive two-dimensional application

EXTENSIVELY SCREEN PRINTED -DURABLY FINISHED.

091 BerlaPrint® screen printing ink.

Applications

• car interior trims

• emblems

• name tags

EXTENSIVELY SCREEN PRINTED –DURABLY FINISHED.

PVD-metallisation

• primer / PVD / TC

• PVD / TC

• sb / PVD / sb

• sb / PVD / UVc

• UVc / PVD / UVc

• automotive industry:

alternative to chrome

plated plastic materials

Vacuum deposition

• primer / PVD / TC

• PVD / TC

• aqueous / PVD / sb

• sb / PVD / sb

• sb / PVD / UVc

• UVc / PVD / UVc

• cosmetics

packaging

• reflectors

• decorative applic.

Cr based electro-plating

• EP / TC

• EP / primer / TC

• sb / EP / sb

• car interior and

exterior parts


• decorative applic.

multi-layer lacquer coating

• primer / BC / TC

• sb / sb / sb

• car interior and

exterior parts

Coating methods

Coating systems

Applications

sb: solvent-based

UV: UV-curing

TC: top coat

BC: base coat

EP: electroplating

CHROME LOOK:ONE TREND – DIFFERENT APPROACHES.

Electroplating (Cu-Ni-Cr)

• 40 – 60 µm

- copper: 233 g/m2

- nickel: 124 g/m2

- chrome: 3-7 g/m2

total > 350 g/m2

• 28-42 kWh/m2

• small range

Metallic layerthickness

Energyconsumption

Plasticsubstrates

Special feature

CHROME LOOK:PVD-METALLISATION VS CR BASED ELECTROPLATING.

PVD-metallisation

• 0.1 – 0.3 µm PVD (Cr-Al)

total: < 3 g/m2

• < 5 kWh/m2 (PVD-metallisation)

• < 13 kWh/m2 (with UV-coatings

• wide range

• no hazardous splinters and sharp edges in case of a car crash due to flexible layer thicknesses in thenanometer range

PVD-metallisation PVD Metallisierung

Kunststoffsubstrate

(grosse Auswahl)

Base coat 10 - 15 µm

Plastic substrate

Topcoat 15- 20 µmTop coat 15 - 20 µm

PVD Metallisierung

PVD-metallisation

0.1 – 0.3 µm

Kunststoff-Galvanik

Plastic substrate

Cu / Ni / Cr electroplating

40 – 60 µm

Cr base electroplating

CHROME LOOK:PVD-METALLISATION VS CR BASED ELECTROPLATING.

• maintenance of the sophisticated

(precious) metal look

• elimination of fingerprints

• any conceivable type of metallic surface,

such as gold, ruthenium, palladium or

anodized effects, etc. can be imitated

• individualisation by means of dyed top

coats in any imaginable colour

• level of gloss customizable from high-

gloss to matt

• suitable for subsequent laser etching to

be used in day-/night-design applications

• ideal for subsequent printing and hot foil

stamping

• as conventional or UV-curing systems

CHROME LOOK:PVD-METALLISATION COMBINED WITHBERLAC® PRIMERS AND TOP COATS.

Translux technology

Illumination via semi-transparent plastic substrates and ultra thin translucent metal layers

• to generate ambient illumination

• to enhance decorative components with functionality

• to elegantly „hide“ displays, sensorsor antennas

with additional use of a primer

• to influence the colour of the light source

Plastic substrate

PVD Primer

Plastic substrate

PVD

Top coat

Top coat

CHROME LOOK:PVD-METALLISATION COMBINED WITH BERLAC® PRIMERS AND TOP COATS.

car interior, sanitary fittings, mobile and cordless phones,

cosmetics packaging

CHROME LOOK:PVD-METALLISATION COMBINED WITHBERLAC® PRIMERS AND TOP COATS.

Applications

• direct adhesion to the galvanised substrate

• maintenance of the sophisticated (precious)

metal look

• elimination of fingerprints

• economical alternative to imitate any kind of

semi-precious or precious metal look based

on a simple Cr based electroplating

• individualisation by means of dyed top coats

in any imaginable colour shade, i.e. black

chrome

• process reliable thanks to colour shade

stability of the dyed top coat

• level of gloss customizable from high-gloss to

matt

• suitable for subsequent laser etching to be

used in day-/night-design applications

• ideal for subsequent screen and pad printing

CHROME LOOK: CHROME PLATED PLASTICS COMBINED WITH BERLAC® PAINT-OVER-CHROME TOP COATS.

Standard Cr based electroplating without

top coat

Cr based electroplating with dyed

Berlac® Paint-over-Chrome top coat:

black chrome


• grilles, bumpers, roof rails, door handles, rear-view mirrors

• recent trends: chrome plated plastic items affixed in areas

exposed to high mechanical and chemical impact, such as door

panel trims, etc.

• resistances to aggressive road salts (Russian mud)

• resistances during entire lifetime of series vehicle

Applications

Requirements

areas strongly exposed to road salt and loose chippings


• brilliant and mirror-smooth 3-coat chrome finish for plastic, metal and glass surfaces comparable to those obtained by galvanic plating or PVD-metallisation

• highly resistant and non-abrasive economical alternative with no need for expensive supplementary technologies

• reliable application by means of automated spray coating processes

• resistant to corrosion and stone chipping impacts

• suitable with all component sizes, shapes and thicknesses on a wide range of substrates

• non-brittle coating solution for filigree and thin-walled components

BERLAC® REFLEXION:CHROME LOOK FROM SIMPLE MULTI-LAYER LACQUER COATING.

• suitable for subsequent laser etching to be used in day-/night-design applications

• translucent for applications on semi-transparent plastics to generate ambient lighting

• designed for post-process printing by means of pad printing application

• environmentally-friendly technology in full compliance with REACH requirements

• full compliance with German automotive specifications (interior and exterior use)

BERLAC® REFLEXION:CHROME LOOK FROM SIMPLE MULTI-LAYER LACQUER COATING.

CHROME LOOK FROM SIMPLE MULTI-LAYER LACQUER COATING –LACQUERING CONCEPTS.

primer

coloured

20 - 25 µm

base coat 12 - 16 µm

top coat

30 – 35 µm

standard solution

plastic substrate

primer

coloured

20 - 25 µm

top coat

30 - 35 µmReflexion

chrome look lacquer

(special pigment)

strictly 1 cross coat

Kunststoffsubstrate

(grosse Auswahl)

top coat 21 µm

primer black

high-gloss

15 µm

solution with Berlac®

Reflexion

plastic substrate

primer black

high-gloss

15 µm

top coat 21 µm

Homogeneous surface

• more intensive flop

• enhanced reflection

Reflexion pigment

CHROME LOOK FROM SIMPLE MULTI-LAYER LACQUER COATING – KEY FACTOR AFFECTING REFLECTANCE.

conventional silver pigment

Heterogeneous surface

• less intensive flop

• reduced reflection

THANK YOU FOR YOURINTEREST.

www.berlac.ch

comprehensive spectrum of expertise. - …¤sentationen/modul_berlac... · 013/014 berlaprint®...

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