comprehensive waste to energy concepts hannu lepomäki … technology.pdf · 17.6.2013 2 bmh...
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Comprehensive Waste to Energy Concepts
Hannu LepomäkiVP, Business Development & Technology
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17.6.2013 2
BMH Technology Oy
Waste Power Cement Service
Waste to Fuel Waste to Electricity
Fuel Handling Solutions
Bioflame
Waste to Flame Customer Support
SRF production plants.
Refining waste into a valuable
product.
Maintenance support,
service contracts,
inspections, spare parts
and modernisations.
Receiving, screening, storing,
feeding of renewable fuels to
power boilers
Receiving, screening,
storing, feeding of
renewable fuels to
cement kilns
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The TYRANNOSAURUS® SRF Process turns waste
into high quality SRF ( Solid Recovered Fuel ).
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WASTE TO ELECTRICITY PRODUCT LINE
19.10.2012 4
Intake 1000t/day
Power 30+10MW
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Fossil fuel SRF
1 ton of coal can be replaced by 1.3 tons of SRF
1 ton of pet coke can be replaced by 1.7 tons of SRF
1 ton of fuel oil can be replaced by 2 tons of SRF
SRF - Don’t waste it!
SRF OVERCOMES AS SUBSTITUTE FUEL
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WASTE TO ELECTRICITY 2012
• Integrated solution for Power
production. TYRANNOSAURUS®
Fuel production and fuel handling.
• Includes:• Waste receiving• SRF Production
• External Fuel Handling
• Internal Fuel Handling• Ash handling
And• Boiler
• Flue Gas Cleaning
• Electricity generation
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17.6.2013 7
Mälarenergi AB
Boiler 6, 2014
1. Boiler:• Metso Power
• 175 MW
• SRF
2. Turbine:• Siemens
• 55 MW
3. Flue gas condensation:• Ahlstom
• 30 MW
4. SRF production and fuel
handling:• BMH Technology
• 450.000 ton/a
• TYRANNOSAURUS:
3 line SRF plant
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SOME SRF PRODUCTION PLANTREFERENCES
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THEORETICAL
SITE COUNTRY CAPACITY
Mälarenergi AB, Västerås Sweden 450,000 tons/a
IL&FS Environmental I&S Ltd. India 250,000 tons/a
DEREWALL, Vanheede Belgium 312,500 tons/a
UAB Fortum Klaipeda Lithuania 500,000 tons/a
TPI Polene Power Thailand 750,000 tons/a
ESTRE Ambiental S/A Brazil 500,000 tons/a
Sita Starol ltd. Poland 312,500 tons/a
Sorain Cecchini Ambiente S.C.A. Italy 250,000 tons/a
� Total 35 TYRANNOSAURUS® installations around the world.
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SOLID WASTE TREATMENT INDUSTRY IN CHINA
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Huge business potential, but how to capture?
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TWO DIFFERENT REALITIES
China – 1.3 B people
• Primary target to harmlessly dispose huge quantities of MSW.
• Electricity generation is secondary benefit.
• No separation of organic and non-organic waste at source – high organic waste content (40-60%).
• Strong government guidance
Finland – 5.3 M people
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• Primary target to maximise generated power by providing boiler high quality, high calorific value fuel.
• Partial sorting at source.
• Following national and EU environmental protection norms.
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ONGOING URBANISATION
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DEVELOPMENT OF GDP OF CHINA’S CITIES
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(Finland’s GDP in 2011 USD 190 Billion)
(USD 71 Billion)
(USD 142 Billion)
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Volume reducing
• Adapt new technologies to reduce volume and size of solid waste
Harmless
• Adapt new technologies to make solid waste harmless to human health and not to cause environmental pollution
Resource-oriented
• Adapt new technologies to recycle useful material and energy from solid waste
Three parallel policies 2011 - 2015
SOLID WASTE TREATMENT IN CHINA
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STRONGLY GROWING WASTE TO ENERGY
INDUSTRY
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COMPREHENSIVE WASTE TO ELECTRICITY CONCEPT
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FROM MSW TO SRF - THE PLANT
Pre-Treatment
Step N° 2
Bio-Dry™
Step N° 3
Post-Treatment
Step N° 4
MSW Input
storage
MSW Output
storage
Output
Step N° 5
Input
Step N° 1
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BIODRY PROCESS
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Bio-Dry™ system components
3 Control Unit
1 Civils
5 Winding Device
Aeration 4
Membrane 2
Turner 6
7 Know - How
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WASTE TO ELECTRICITY PRODUCT LINE
19.10.2012 19
Tyrannosaurus® Feeder
Tyrannosaurus® Preshredder
Drum Screen
Tyrannosaurus® Feeder
Tyrannosaurus® 9905 Shredder
Screening line- Reject conveyor
- Magnet
Tyrannosaurus® 1504 Fines Screen
Tyrannosaurus® 2500 Air Classifier
BMH Storage solutions
Eddy current screen
Pre shredded material intake solutions
Screening line- Reject conveyor
- Magnet
Tyrannosaurus® 1504 Fines Screen
Tyrannosaurus® 2500 Air Classifier
Eddy current screen
SRF to Energy plant
BMH Storage solutions
Intake 1000t/day
Power 30+10MW
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TWO DIFFERENT REALITIES …
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… WILL TURN TO ONE UNIFORM AND
COMPREHENSIVE SOLUTION.