BURNDYCompression

TYPE YA-AANDYA-A-TN(CONTINUED)

HYLUG™

UNINSULATED ALUMINUMCOMPRESSION TERMINAL

1-HOLE DESIGN

<§AL9CU

UL LISTED 90°C,600 VOLT TO 35 KV+

DIE AND CRIMPINFORMATION

CLOSEDBARREL

COLOR CODEDEND CAP

ELECTRO-TINPLATED

\ CRIMP

CRIMP

CABLEACCOMMODATION

CATALOGNUMBER

YA4CA1

YA4CA3

YA4CA6

YA2CA5

YA2CA1

YA2CA3

YA1CA1

YA25A1

YA25A3

YA25A9

YA26A6

YA26A1

YA27A1

YA27A3

YA28A1

YA28A3

YA29A1

YA30A6

YA30A1

YA31A1

YA32A1

YA34A1

YA36A1

YA39A1

YA39A3

YA44A1

CODECONDUCTOR

4str.

2str.

1 str.

1/0 str.

2/0 str.

3/0 str.

4/0 str.

250 kcmil

300 kcmil

350 kcmil

400 kcmil

500 kcmil

600 kcmil

700/750kcmil

1000 kcmil

STUDSIZE

1/45/163/81/4

5/163/83/85/163/81/23/81/23/81/23/81/21/23/81/21/25/85/85/81/25/85/8

NO. OFHOLES IN PAD

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

DIMENSIONS

C

.47

.80

.80

.50

.88

.88

.76

.60

.821.03.67

1.03.731.041.171.171.261.381.381.521.621.801.972.052.052.50

D

.75

.87

.94

.911.031.031.19.871.181.341.181.361.181.371.181.361.361.371.371.371.881.911.881.341.881.89

L

2.132.252.322.252.502.562.592.312.672.672.793.032.883.273.263.443.533.903.904.334.925.565.825.265.806.50

N

.33

.41

.44

.32

.41

.44

.44

.41

.63

.63

.44

.63

.44

.63

.44

.63

.63

.63

.63

.63

.88

.88

.88

.63

.88

.88

TREF.

.18

.12

.12

.22

.16

.16

.19

.21

.21

.17

.24

.20

.26

.26

.30

.30

.33

.36

.36

.39

.43

.46

.52

.43

.43

.43

ZMIN.

.42

.46

.50

.43

.47

.50

.75

.46

.55

.71

.74

.73

.74

.74

.74

.73

.73

.74

.74

.741.001.031.00.71

1.001.01

INSTALLATION TOOLING A

DIELESS

MECHANICALTOOLING

MY29-3

(1)-CRIMP

MY29-3

(2)-CRIMPS

-

HYDRAULICHYPRESS

Y644M

(1J-CRIMP

Y35, Y39, Y70, Y46*

DIE NUMBER(# OF CRIMPS)

U4CABT(1)

U2CABT(1)

U1CART(1)

U25ART(1)

U26ART (2)

U27ART (2)

U28ART (2)

U29ART (2)

U30ART (2)

U31ART(2)

U32ART(4)

U34ART(4)

U36ART (4)

U39ART-2 (4)

P44ART" (4)

COLORCODE

GREEN

PINK

GOLD

TAN

OLIVE

RUBY

WHITE

RED

BLUE

BROWN

GREEN

PINK

BLACK

YELLOW

BROWN

ADIE

INDEX

375

348

471

296

297

467

298

324

470

299

472

300

473

936

302

WIRESTRIP

LENGTH

7/8"

1-1/8"

15/16"

1-1/16"

1-3/8"

1-1/2"

1-5/8"

1-5/8"

1-3/4"

2-1/8"

2-1/2"

2-5/8"

2-7/8"

2-7/8"

3"

* Contact BURNDY lor conductor, stud sizes and hole drillings not shown.A See tooling section of this catalog for complete tool and die listings.* Use P-UADP-1 adaptor with "U" dies in Y46 Hypress™." P44ART for use with Y46 HYPRESS™ only. P-UADP-1 adapter not required.* For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.

Y644M DIELESS HYPRESS™RANGE-TAKINGCAPABILITIES

The following size HYDENT™ lugs and twoway splices, when crimped with the Y644MDIELESS HYPRESS™ tool, produce thefollowing range taking capabilities:

ALUMINUM CONNECTORSSTANDARDWIRE SIZE

#6AWG#4 AWGS2 AWG#1 AWG

EXPANDEDWIRE RANGE

#6 AWG#4 - #6 AWG#2 - #6 AWG#1 - #6 AWG

STANDARDWIRE SIZE

1/0 AWG2/0 AWG3/0 AWG4/0 AWG

EXPANDEDWIRE RANGE1/0 - #1 AWG2/0 - #1 AWG3/0 - #1 AWG4/0 - #1 AWG

STANDARDWIRE SIZE250 kcmil300 kcmil350 kcmil400 kcmil500 kcmil600 kcmil750 kcmil800 kcmil1000 kcmil

EXPANDEDWIRE RANGE

250 kcmil- 1/0 AWG300 kcmil - 2/0 AWG350 kcmil - 3/0 AWG400kcmil - 4/0 AWGSOOkcmil - 4/0 AWG

600 - 250 kcmil750 - 500 kcmil800 - 500 kcmil1000 -750 kcmil

IBURNDYCompression

I

r

STRANDED"CODE"

CLASS "B"CABLE

STD. LENGTH

LUGS

LONGBARREL LUGS

COPPERSPLICES

REDUCERADAPTER

COPPERTAPS

ONE HOLE

NARROW TONGUE

NARROW TONGUE TWO HOLE

TWO HOLE

YA-L. YA-L-TC

YA-L-NT

YA-L-2NT

YA-2L. YA-2LN.YA-L-2TC

C - 6 - C 1 1

C12

C47

C40 - C46

ONE HOLE

TWO HOLE

FOUR HOLE

YA. YA-TC, YAZ

YA-2N, YA-2TC, YAZ

YA-4N.YAB-4N

C13-C21

C48 - C60

C8t

STANDARD LENGTH

LONG BARREL

YS-L

YS, YS-T, YSP-T

C90

C91.C95

REDUCER ADAPTER Y-R C92

TEE

C-TAP

LIGHT DUTY C TAP

YST NYT

YC-C

YC-L

C105-C106

C98

C97

ONE HOLE

ONE HOLE-WIDE BELLED ENTRY

ONE HOLE-LEAD PLATED

TWO HOLE

TWO HOLE-LEAD PLATED

YA-L, YA-L-FX, YAV, YAV-L-FX

YA-LB

YAG-L-TC-LD

YA-L-2TC-FX, YAV-L-2TC-FX

YAG-L-2TC-LD

C22 - C27

C2B

C29 - C34

C61 - C67

C68 - C74

r^

ALUMINUM

t

LUGS

TRANSFORM.LUG KIT

STACKINGADAPTER

PINADAPTER

SPLICES

REDUCERS

TAPS

——

ONE HOLE

TWO HOLE

YA-A, YA-A-TN

YA-A

C110-C111

Ct12

YA-A-KIT C114

ASA-U cm

STRAIGHT

OFFSET

AYP

AYPO

C115.C116

C115.C116

STANDARD

TAPERED FOR HIGH VOLTAGE

YS-A

YS-AT

C117.C118

C119

YRB C120

H-TAPS YFD. YFN, YFO, YFR C121

BURNDYCompression

COMPRESSIONCONNECTORSBurndy's compression connectors aredesigned for reliable and controllable electri-cal connections. The complete installation isfully inspectable. They are high conductivitycopper and operate cooler than the wire onwhich they are installed. The connectors with-stand a wide range of electrical and environ-mental conditions, including current surges,temperatures, corrosion and vibrations, for awide variety of applications. These featuresmean a consistently high quality connectionat a low installed cost.

Copper compression connectors are manu-factured from high-conductivity electrolyticcopper. The connectors are normally tin-plated, lead-plated, or plated with proprietaryBurndy brite finish to provide durable long-lasting corrosion resistance. The connectordesign has been matched to the cable size toprovide the necessary physical strengthrequirements for reliable electrical perfor-mance.

Aluminum compression connectors are man-ufactured from high conductivity, high puritywrought aluminum. They are designed withsufficient mass and are electro-tin plated tominimize corrosion due to galvanic actionbetween dissimilar metals. The connectorbarrels are pre-filled with PENETROX,Burndy's oxide inhibiting compound.

PENETROX contains homogeneously sus-pended metallic particles which penetrate thewire's oxides to establish excellent continuitybetween the individual strands and the con-nector barrel for a low-resistance connection.PENETROX maintains'an air-tight connec-tion. Each barrel end is covered with a color-coded plastic dust cap which prevents foreignmatter from entering the connector before it isused. The connector design has been engi-neered to match the cable size to provide thenecessary physical strength requirements forreliable electrical performance.

SELECTION AND USECopper compression connectors are recom-mended for use on copper conductors.Aluminum compression connectors are rec-ommended for use on aluminum conductors.Dual-rated aluminum compression connec-tors may be used on both copper andaluminum conductors.

Two basic compression designs are available:Circumferential and indent.

Circumferential//::>. compression is solid\|t̂ and symmetrical.

No sharp "Flash".

fa, Indent compression•~ The connector is swaged

to trie conductor.

After compression, virtually all the air isremoved leaving a tight homogeneous massof connector and conductor.

The circumferential crimp design is recom-mended for color coded connectors in lowand high voltage applications. Die index num-ber embossment provides an easy inspectionwhere required to verify the use of the properconnector/die combination. It is also recom-mended for insulated connectors and for ter-minating flexible and welding cables.

The circumferential crimp design dies com-press cable strands into polygonal shapesforming intimate contact with each other andthe connector barrel. This compression formsa tight homogeneous mass with virtually noair pockets. The circumferential crimp pro-vides an excellent electrical connection withhigh pull-out values. The circumferential crimpis ideal for high voltage applications leavingthe connector barrel symmetrical, which iseasier to insulate.

The indent type crimp can be used in virtuallyany application except polyvinylchloride(PVC) insulated terminals and splices. It is anexcellent means of terminating flexible, extraflexible and welding cables. The indentorcompresses the cable strands to form inti-mate contact with each other and the con-nector barrel. The result is an excellent elec-trical connection with high pull-out strength.Laboratory work testing curves establishedthe proper depth and shape of indent for eachtype of connector and wire combination.

"HDOLINCTooling systems are essential for properinstallation of a compression connector.Since connectors and dies are designed as aunit for specific wire sizes, only the recom-mended tools and dies should be used. Mostaluminum and copper HYLUG terminals andHYLINK splices are marked with a die indexnumber and are color-coded to identify thecorrect installation die. Dies marked with thematching die index number and color can beused to install the connector.

Burndy tooling installs a wide range of con-nectors, is reliable, cost effective, and preci-sion engineered for durable, long-lasting ser-vice and quality connections. The toolsinclude small plier types, full cycle ratchetdesigns and hydraulically-poweredHYPRESS heads and new Battery ActuatedTools. Some have permanent die grooves oradjustable dies, while others require achange of die sets or nest die for each con-nector size. Burndy's recommended toolsachieve crimp performance consistent withUL and other industry standards. Since sev-eral tools are suitable for most connectors,the most economical and practical tool can bechosen for each application.

NDUSTRY STANDARDSBurndy's compression terminals, splices andtap connectors requiring third party testingand approval are listed by Underwriters'Laboratories, Inc. Many have also receivedCSA approval and are approved under MIL-T-7928 and other military standards. All con-form to applicable sections of the NationalElectrical Code.

Burndy also offers connectors and spliceswhich meet the (LOCA Seismec and Aging)requirements of IEEE standards 323, 383and 344 for class 1E critical circuits for use inNuclear Utility Applications. Certification to10CFR50 and 10CFR21 available.

Detail catalog listings should be consulted toobtain the appropriate standards for eachconnector and splice.

BURNDYCompression

TYPE YA-AANDYA-A-TN

HYLUG™

UNINSULATEDALUMINUM COMPRESSIONTERMINAL

1-HOLE DESIGN

UL LISTED 90°C,600 VOLT TO 35 KV+

Type YA-A aluminum tin-plated compressionHYLUG™ terminals are dual-rated anddesigned for use on both aluminum and cop-per conductors from #12 sol through2000 kcmil.

They are designed for heavy duty applica-tions to 35KV. YA-A terminals are prefilledwith PENETROX™, and assembled withcolor-coded end caps. Available with one,two, and four-hole NEMA tongues, thealuminum HYLUG™ terminals are designedfor a permanent trouble-free electricaltermination.

DIE AND CRIMPINFORMATION

CLOSEDBARREL

ELECTRO-TINPLATED

COLOR CODEDEND CAP

\ CRIMP

CRIMP

CABLEACCOMMODATION

Features and Benefits• Manufactured from high conductivity,

wrought aluminum with heavy dutywall thickness.0 Provides maximum conductivity, low

resistance and ductility for an excellentcombination of electrical and crimpforming properties.

• Electro-tin plated.0 Provides durable long lasting

corrosion resistance.• Internally bevelled barrel.

0 Provides easy cable insertion.• Meets UL486B 90°C requirements.

0 Provides a quality electricaldual connection.

• Connector is clearly marked with wiresize, die index, color-code and theproper number and location of crimps.0 Provides easy identification and tooling

recommendation for a proper compres-sion which forms a homogeneousmass resulting in an excellent electricalconnection.

Factory prefilled with PENETROX™oxide inhibiting compound.0 Oxide inhibiting compound contains

homogeneously suspended metallicparticles to penetrate the wires' oxides,establish electrical continuity and formsan airtight connection.

1 Color-coded end caps insertedin barrel end.0 Prevents foreign materials from entering

and contaminating the connector priorto usage plus identifies the propercolor-coded die for a reliable connection.

CATALOGNUMBER

YA12WA-TNJYA12A-TNJYAlOA-TNtYA8CA1YA8CA3YA6CA1YA6CA3

CODECONDUCTOR •

12 sol.12str.10str.

8str.

6str.

STUDSIZE

121010101/41/43/8

NO. OFHOLES IN

PAD

1

1

1

1

1

DIMENSIONS

C

.41

.41

.41

.53

.53

.47

.65

D

.50

.50

.50

.60

.75

.751.19

L

1.191.221.221.501.651.842.28

N

.20

.20

.20

.20

.25

.33

.44

TREF.

.08

.08

.08

.09

.09

.14

.09

ZMIN.

.30

.30

.30

.40

.50

.42

.75

INSTALLATION TOOLING ADIELESS

MECHANICALTOOLING

MR8-27(1)-CRIMP

MY29-3(1)-CRIMP

HYDRAULICHYPRESS

-

-

MY644M(I)-CRIMP

Y35, Y39, Y750, Y46*

DIE NUMBER(# OF CRIMPS)

-

U8CABT(1)

U6CABT(1)

COLORCODE

(1)

BLUE

GRAY

DIEINDEX

A

-

374

346

WIRESTRIP

LENGTH

5/8"

5/8"

3/4"

* Contact Burndy for conductor, stud sizes and hole drillings not shown.* See tooling section of this catalog for complete tool and die listings.(1) No color code assigned,t UL Listed for Aluminum only.* Use P-UADP-1 adaptor with "U" dies in Y46 Hypress™.* For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.