compressors & turbines
TRANSCRIPT
![Page 1: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/1.jpg)
Jet Propulsion
Ujjwal K Saha, Ph. D.Department of Mechanical Engineering
Indian Institute of Technology Guwahati
Lecture-10 Prepared underQIP-CD Cell Project
![Page 2: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/2.jpg)
Fans, Compressors & Turbines
![Page 3: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/3.jpg)
Simple Open Cycle Gas Turbine
• Intake air is compressed by compressor turbine• Compressed air enters combustor where it mixes with fuel
and the mixture is burned, adding heat to the system• Combustion gasses enter high pressure turbine, which turns
gas generator shaft, which powers the compressor turbine• Combustion gasses then enter power turbine, which turns
output shaft, and then are exhausted
Compressor Turbine Output Shaft
Combustor
Gas Generator Shaft
Power Turbine
Exhaust
Intake
HP Turbine
![Page 4: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/4.jpg)
Gas Turbine Shaft Types
• Single Shaft– One shaft drives both the compressor and the load– Harder to start since entire engine is mechanically
connected to the drive train
• Split Shaft– Compressor and gas-generator turbine share a
common shaft– Power turbine is decoupled and drives output shaft
independently– Gas generator section not affected by changes in
propeller loading
![Page 5: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/5.jpg)
Gas Turbine Shaft Types
• Single Shaft • Split Shaft• Twin-Spool
– Two stage compressor, each stage driven by separate turbine
– Gas generator shaft is actually a low pressure shaft turning inside a hollow high-pressure shaft
– More complex and larger than split shaft engine
![Page 6: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/6.jpg)
6
The suitability of an aircraft engine is judged by three quantities viz.,
While it is desirable to have lower values of the first two quantities as against high values of the third, it so happens that the best of all the three aspects can not be achieved at the same time.
AERODYNAMIC DESIGN ELEMENTS
Hence, the design of an engine has always been an exercise in compromise and depends upon the intended use of the engine.
Specific weightTSFCThrust/frontal area
![Page 7: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/7.jpg)
7
• High total pressure ratio • High aerodynamic loading • High efficiency (with sufficient off-design
operating range)• Minimizing the no. of compressor stages • Minimizing the no. of blades (in rotor
and stator rows per stage)• Wider incidence range •Acceptable noise level
AERODYNAMIC DESIGN ELEMENTS
![Page 8: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/8.jpg)
8
![Page 9: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/9.jpg)
Compressor Types
•Centrifugal–Single entry or dual-entry impellers–Air accelerates radially outward from the
hub to the diffuser–Rugged, simple in design, relatively light
weight– Large frontal area, lower efficiency, hard
to use more than one stage
![Page 10: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/10.jpg)
![Page 11: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/11.jpg)
11
Single & Double Entry Compressors
![Page 12: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/12.jpg)
Schematic of Centrifugal Compressor
![Page 13: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/13.jpg)
Velocity Triangles - Centrifugal Compressor
![Page 14: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/14.jpg)
Compressor Types
•Axial Flow–Uses several stages of rotor and stator
pairs, with decreasing diameter from front to rear
–Easy to vary compression ratio by adding or removing stages
–Stators can be fixed or variable pitch–Most commonly used type for
propulsion gas turbines
![Page 15: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/15.jpg)
![Page 16: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/16.jpg)
16
Compressors• AXIAL
• CENTRIFUGAL
![Page 17: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/17.jpg)
17
General Electric CF6 turbofan
Pratt & Whitney PW4000 turbofan
![Page 18: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/18.jpg)
Compressors
Axial• Higher efficiency,
(today)• Small front area• Easy stage stacking• Well known theory
Centrifugal• Robust• Not sensitive to tolerance or
disturbances• High π per stage• Large stacking loss• Same weight as axial• More real (unknown) flow
effects
Exactly the same theory! But all formulas differ!
![Page 19: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/19.jpg)
19
Complex Flow in Compressors
General Electric
![Page 20: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/20.jpg)
20
Axial Compressor V2
U
C1W1
C1
W1
U
U
W2 C2W2 C2
U
C3W3
U
C3
C4
C5
W3
W4
U
W4 C4
Ps PT
INLET GUIDE VANES
FIRST STAGE BLADE
FIRST STAGE VANE
SECOND STAGE BLADE
SECOND STAGE VANE
![Page 21: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/21.jpg)
Velocity Triangles for One Stage
![Page 22: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/22.jpg)
Effect of Increasing Fluid Deflection
![Page 23: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/23.jpg)
23
Important Parameters
Pressure ratioDiffusion factorFluid deflectionEfficiencyDegree of reactionLoss coefficients
![Page 24: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/24.jpg)
24
Annulus Shapes
The constant inner diameter design, mostly found in industrial units, is less expensive as compared to other designs. Compressors with constant outer diameter are used where minimum number of stages is required, and as such, they are usually found in aircraft engines. The constant mean diameter design of compressors makes the combustor to have an awkward shape, with the result that the required changes in flow direction causes additional pressure losses.
![Page 25: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/25.jpg)
Compressor blades
• NACA 65 thickness• C4 thickness• Circular arc
– DCA– MCA
• Controlled diffusion blade– no shock– minimum BL
Note especially• Acc - dec on pressure
side• Min pressure on suction
side• Slope, BL growth on
suction side (?)
• Check off-design behaviour
![Page 26: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/26.jpg)
Types of Blade Profiles
![Page 27: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/27.jpg)
27
COMPRESSOR STALL
• Occurs if for some reason air velocity decreases without a commensurate decrease in RPM or if RPM increases without the necessary air velocity increase.
• Similar to wing stall• Can result in blade failure
![Page 28: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/28.jpg)
Rotating stall• One blade stall• Stall on suction side
blade• Destall on pressure
side blade• (Improving for
downstream stage)
Surge• One blade stall• Overload on upstream
blade• All compressor stall• Measured from vibration
![Page 29: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/29.jpg)
Sub-, Trans-, Super- Sonic Machine• All subsonic• Mach 1 on blade suction surface• Relative tip inlet supersonic• All l.e. supersonic• Relative tip outflow supersonic• All rotor supersonic• Absolute flow supersonic
Shock Problems, losses and separation, influence areas
![Page 30: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/30.jpg)
30
TURBINES
![Page 31: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/31.jpg)
31
Turbines - Applications
Hydro, steam and gas turbines for electric power generationAirplane and helicopter applicationsAircraft auxiliary power unitsPump drives for gas or liquid pipelinesLand and marine applications including turbochargersExpanders in gas liquefaction and cryogenic refrigerationSpace power systems
![Page 32: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/32.jpg)
Good Marks to Recon
Compressor– The pressure side is leading the rotation
Turbine– The suction side is leading the rotation
![Page 33: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/33.jpg)
33
TURBINES
• Develops shaft rotational energy from the kinetic energy of the hot combustion gases entering through the vanes
• Usually of axial flow design• Drives the compressor and various engine
accessories• The remaining useful energy can be used
as jet thrust or shaft mechanical work
![Page 34: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/34.jpg)
34
Turbine Construction
• STATOR– Stationary guide nozzles (vanes) discharge gas at
high velocity onto the moving blades– Attached to turbine casing
• ROTOR– Consists of a shaft and bladed wheel (disc)– Attached to the main power-transmitting shaft
![Page 35: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/35.jpg)
35
Velocity Triangles – Axial Turbines
![Page 36: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/36.jpg)
36
Parameters Affecting Turbine Blade Design
Vibration Environment
Tip Shroud
Inlet Temperature
Blade Cooling
Material
Number of Blades
Airfoil Shape
Trailing-Edge Thickness
Allowable Stress Levels (AN2)(N = Speed, RPM)
Service Life Requirements
![Page 37: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/37.jpg)
37
Important Parameters
Pressure ratioMass flow rateEfficiencyDegree of reactionLoss coefficientsBlade loading coefficientStage loading coefficient
![Page 38: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/38.jpg)
Radial Turbines
• Radial inflow turbines are suitable for many applications in ship, aircraft, space power systems, and other systems where compact power sources are required.
• They are also used in air liquefaction plants and have been employed in power generation units providing up to 2 MW of power for a variety of industrial applications, aiming to replace heavy diesel engines.
![Page 39: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/39.jpg)
Radial Turbines
• Radial turbines have several advantages over an axial turbine. They maintain a relatively high efficiency when reduced to very small sizes and can handle an elevated pressure ratio.
• The pressure ratio for radial turbines used in turbochargers can be up to 4:1, but in some applications, as for example in their use in power generation systems, it can be as high as 6:1.
![Page 40: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/40.jpg)
Schematic of Radial Flow Turbine
![Page 41: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/41.jpg)
41
• Centrifugal compressors are simple, inexpensive, lightweight, and have a high pressure rise per stage
• Centrifugal compressors experience large inter-stage losses and require a large frontal area; they are typically less efficient than multistage axial compressor
• Multistage axial compressors can achieve larger compression ratios and are better suited for high-power marine applications
Summary
![Page 42: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/42.jpg)
Summary
• Radial inflow turbines are suitable for applications where compact power sources are required.
• They maintain a relatively high efficiency when reduced to very small sizes and can handle an elevated pressure ratio.
• The pressure ratio in turbochargers can be up to 4:1, but in some applications, it can be as high as 6:1.
![Page 43: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/43.jpg)
43
References
1. Hill, P.G., and Peterson, C.R., (1992), Mechanics and Thermodynamics of Propulsion, Addison Wesley.
2. Saravanamuttoo, H.I.H, Rogers, G.F.C, and. Cohen, H,(2001), Gas Turbine Theory, Pearson Education.
3. Oates, G.C., (1988), Aerothermodynamics of Gas Turbine and Rocket Propulsion, AIAA, New York.
4. Mattingly, J.D., (1996), Elements of Gas Turbine Propulsion, McGraw Hill.
5. Cumpsty, N.A., (2000), Jet Propulsion, Cambridge University Press.
6. Bathie, W.W., (1996), Fundamentals of Gas Turbines, John Wiley.
7. Treager, I.E., (1997), Aircraft Gas Turbine Engine Technology, Tata McGraw Hill.
![Page 44: Compressors & Turbines](https://reader038.vdocument.in/reader038/viewer/2022102704/5868d9ab1a28abe7148b8613/html5/thumbnails/44.jpg)
44
1. http://www.soton.ac.uk/~genesis2. http://www.howstuffworks.co3. http://www.ge.com/aircraftengines/4. http://www.ae.gatech.edu5. http://www.ueet.nasa.gov/Engines101.html6. http://www.aero.hq.nasa.gov/edu/index.html7. http://home.swipnet.se/~w65189/transport_aircraft8. http://howthingswork.virginia.edu/9. http://www2.janes.com/WW/www_results.jsp10. http://www.purdue.edu/nrotc/Classlinks/ 11. http://www.allison.com/12. http://wings.ucdavis.edu/Book/Propulsion13. http://www.pilotfriend.com/14. http://unm.edu15. http://www.grc.nasa.gov16. http://www.hq.nasa.gov/office/pao/History17. http://membres.lycos.fr/bailliez/aerospace/engine18. http://people.bath.ac.uk/en2jyhs/types.htm19. http://roger.ecn.purdue.edu/~propulsi/propulsion/rockets20. http://www.answers.com/main21. http:// www.ku.edu/
Web Resources