computer integrated manufacturing - domino...

Website : http://www.dominobd.com Domino Technical Resources Your Technical Partner

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CIM

Computer Integrated Manufacturing

CIM

nufacturing Our CIM systems are modular and �exible solutionsfor educating and training students in the principles andtechnologies of computer integrated manufacturing.

TRAINING OBJECTIVE:

S CIM Computer-aided Advance manufacturing technology

Sequence planning, Process planning, On-line / off-line Sequence excitation technique, Flexible manufacturing systems

Engineering product specification, Computer Process Monitoring Data logging systems, Data acquisition systems, Multilevel scanning CNC technology

CAD/CAM integration, CNC machine tool building, CNC programming Using manual method, Generation of CNC codes using CAM software, Tooling and work holding devices,

Robotics and automation technology Robot anatomy Controlling the Robot motion Position and velocity sensing devices Robot cell design and application Methods of Robot Programming Characteristics of task level languages lead through programming methods Automated material handling systems

tudents are expected to be knowledgeable in

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db-tech

Computer Integrated Manufacturing

is the manufacturing approach of using computers to control the entire production process. This integration allows individual processes to exchange information with each other and initiate actions. Through the integration of computers, manufacturing can be faster and less error-prone, although the main advantage is the ability to create automated manufacturing processes. In a CIM system functional areas such as design, analysis, simulation, planning, and purchasing, cost accounting, and scheduling, inventory control, and distribution, product life cycle management, supply chain management are linked through the computer with factory floor functions such as materials handling and management, providing direct control and monitoring of all the operations. To achieve automated manufacturing CIM uses technologies like FMS, ASRS, AGV, Robotics, Mechatronics, automated conveyor systems and computer aided techniques like CAD, CAE, CAM, CAPP, CAQ, PPC, ERP, a business system integrated by a common database.

RO

BO

T 3

USER 1Computer

HOSTComputer

CONVEYORComputer

309cnc LATHE

RO

BO

T 1

ROBOT 2

ASR

S

CAMARA 2*

CAMARA 1* VISION System

CONVEYOR

ASSEMBLY TABLE

309cnc MILLER

PROJECTOR *

ROBOT 2ROBOT 2R

OB

OT

3

* Optional

309cnc MILLER309cnc MILLER309cnc MILLER309cnc MILLER

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Software usesLinuxCNC controls CNC machines. It can drive milling machines, lathes, 3d printers, laser cutters, plasma cutters, robot arms, hexapods, and more.*Runs under Linux (optionally with realtime ex-tensions).*Simple installation on Debian and Ubuntu, or via our Live/Install DVD/USB images.*Accepts G-code input, drives CNC machines in response.* Several different GUIs available.* Compatible with many popular machine control hardware interfaces.

Mach3 Turns a typical computer into a CNC machine controller. It is very rich in features and provides a great value to those needing a CNC control package. Mach3 works on most Windows PC’s to control the motion of motors (stepper & servo) by processing G-Code. While comprising many advanced fea-tures, it is the most intuitive CNC control software available. Mach3 is customizable and has been used for many applications with numerous types of hard-ware.

GladeVCP is an EMC2 component which adds the ability to add a new user interface panel to EMC user interfaces like Axis or Touchy. Unlike PyVCP, GladeVCP is not limitied to displaying and setting HAL pins, as arbitrary actions can be executed in Python code - in fact, a complete EMC2 user interface could be built with GladeVCP and Python.

* Supports rigid tapping, cutter compen-sation, and many other advanced control features.

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Web

site : http://w

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Dom

ino Technical Resources Your Technical Partner

db-tech

ROBOT 3

USER

1C

omputer

HO

STC

omputer

CO

NVEYO

RC

omputer

309cnc LATHE

ROBOT 1

RO

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ASRSASRS

CA

MA

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CA

MA

RA 1*

CA

MA

RA 1*

CA

MA

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VISION

SystemVISIO

N System

CO

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RC

ON

VEYOR

ASSEM

BLY TA

BLE

ASSEM

BLY TA

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ASSEM

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309cnc MILLER

309cnc MILLER

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Lathe : Machine's m

ajor components:

spindle, tailstock,dock,

slider, connecting

blocks and

so all-m

etal structure.

Center height 25m

m, center distance

135mm

, generally metal lathe

turning speed

dropped to

20000 rev

/ m

in. Turning

high-speed steel,

processed soft,

nonferrous m

etals, precious m

etals, and the use of interm

ediate block

height, diam

eter range

expanded to

Mach3 System

Support.Suitable

for PVC

PCB engraving

wood

materials.

USB interface, support

for desktop

and notebook com

putersW

orking table

size X-150 * Y-150 *Z 50m

mEquipped w

ith a 300 W

high speed shaft

10 inch

LCD display

and U

SB port

(For K

ey

bo

ar

d,

Mouse)

The system’s dedicated Cartesian robot

transfers parts between storage cells and

conveyor pallets stopped at the ASRS station.

The robot is controlled by Controller-USB and

by a dedicated ASRS softw

are module in the

Op

en

CIM

softw

are. An optional

hand-held teachpendant can

also be

used for d

irect c

on

-tro

l ofth

e A

SR

S.

10 inch LCD display

and USB port (For Keyboard,

Mouse

The 6DO

F robotic arm from

Feetech delivers fast, accurate, and repeatable m

ovement.

The robot features: base rotation, single plane shoulder, elbow

, wrist m

otion, a

functional gripper, and optional w

rist rotate

The conveyor

frame

is constructed of extruded,

black anodized

aluminum

, and its m

oving belt isa double �exible-chain rail.

The assembly station is equipped

with

a variety

of assem

bly devices as w

ell as with local

storage devices.

This turnkey

station gives

students training

and skills

assembly

and robotic program

ming

and control,

and autom

ated m

anufac-turing system

s.

IntelCeleron Processor or A

RM 11 w

ith Window

s 8 or LinuxIntel H

D G

raphics support, 17inch LCD

1080P ultra HD

resolution.

4*USB

3.0 and

2*USB

2.0. 2*G

igabit LAN

Port. All A

lloy case solid

and stable.

low

pow

er consum

ption. Support Maxim

um 1G

B RAM

8GB

MM

C

DB-TECH, DB-CIM216COMPUTER INTEGRATED MANUFACTURING04


db-tech

Computer-Integrated Manufacturing (CIM)

Course List

CIM builds on the basic concepts covered in CIM . Students design, set up and operate CIM cells and learn about mass production, robotic systems, location planning, QC devices, part feeding, assembly, purchase orders, MRP and CIM databases.

The basic CIM system has several key components: an automatedstorage and retrieval system (ASRS), at least one automated workstationsuch as CNC machining, a continuous-loop conveyor, a central managementcontrol station, a TCP/IP communication network.Additional workstations can be added at any time for executing a varietyof automated tasks, such as laser engraving, hydraulic and pneumaticdevice operation, process control, and quality control inspection.

Course Outline :Mass Production and CIM Robotic Systems Location Planning QC Devices Feeders Adding an Assembly Station Assembled Part Production Assembled Product Characteristics Expanding Assembly Capabilities Sub-assemblies and Multi-Level Assembly Purchase Orders and MRP Multi-Level Assembly Production

Introduction to CIM Introducing CIM Software Parts and Production Flow Storage Setup Production Planning Processes and Machine De�nition Part De�nition De�ning a Product Part Producing a New Part Timing and Optimization Viewing Production Details in the Device View Viewing Production Details in the Storage View De�ning Part Production in the Lathe Integrated Production Tracking Integrated Production

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SpecificationsLathe :

Mach3 System Support. Suitable for PVC PCB engraving wood materials. Center height 25mm, center distance 135mm, generally metal lathe turning speed dropped to 20000 rev / min.

Miller :Mach3 System Support. Suitable for PVC PCB engraving wood materials. USB interface, support fordesktop and notebook computers Working table size X-150 * Y-150 *Z 50mm Equipped with a 300 W high speed shaft.

Robot arm :The 6DOF robotic arm from Feetech delivers fast, accurate, and repeatable movement. The robot features: base rotation, single plane shoulder, elbow, wrist motion, a functional gripper, and optional wrist rotate.

Computer :Intel Celeron Processor or ARM 11 with Windows 8 or Linux Intel HD Graphics support, 3 peaches 17inch LCD 1080P ultra HD resolution. 4*USB 3.0 and 2*USB 2.0. 2*Gigabit LAN Port. All Alloy case solid and stable. low power consumption. Support Maximum 1GB RAM 8GB MMC

Conveyors :The conveyor frame is constructed of extruded, black anodized aluminum, and its moving belt is a double flexible-chain rail. Conveyor dimension: 2040mm x 700mm , Conveyor is modular and can be expanded, Conveyor total length: approx. 6 m, Moving belt: double flexible-chain rail, Conveyor construction: extrud-ed, black anodized aluminum, with slots for mounting additional hardware

ASRS :Floor-mounted storage unit, 16 cells in a 4 x 4 array Transparent Plexiglas enclosure, Cartesian robot with rotational axis movement of end effectors, L=800 mm, W=600 mm, H=1800 mm

Assemble Table :Long and stable work well, High-quality product Easy to learn and operation it(Professional dispensing software) Easy maintenan XYZ robot work table 800X1680mm for for epoxy resin, cyan adhesive and RTV silicone.

Projection (optional) :Native 640*480 pixels support 1080P Through HDMI, RGB LED lamp about 50,000 hours life, 1300Lu-mens, AV/USB/SD CARD/VGA/HDMI/Micro USB, 170*140*70mm.

Vision System (optional) :Camera specifications 5 megapixel OV5647 sensor, CCD size : 1/4inch, Aperture (F) : 1.8, Focal Length : 3.6mm adjustable, Diagonal angle : 75.7 degree, Sensor best resolution : 1080p.

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Total length = 3600mmTotal width = 2100mmTotal height = 1575mm

Line voltage – 230VACLine current – 17.5 AmpTotal Power consumption – 4KwControl Panel - Power Supply Switch / Reset Switch / dust filterTotal weight - 205KgOperating temperature - 5°C~30°CRelative humidity – 40% ~80%Cooling System- Air cool (4x120mm filter fan, and 2x 80mm fans)

House # 1247, (3rd Floor)Begum Rokeya sharani, East MonipurMirpur, Dhaka-1216, BangladeshPhone : 8032311, 9006528Fax : 88 02 9006528E-mail : [email protected]: http:/www.dominobd.com

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