concept to for specialty chemicalsdepartment/deptdocs.nsf/all/bt15110/$file/... · specialty...

28
Concept to Commercialization for Specialty Chemicals Challenges & Opportunities David Fielder Senior Scientist, BioIndustrial Opportunities Branch Alberta Agriculture and Rural Development [email protected]

Upload: others

Post on 20-Jul-2020

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Concept to Commercialization for Specialty Chemicals 

Challenges & Opportunities

David FielderSenior Scientist, Bio‐Industrial Opportunities BranchAlberta Agriculture and Rural [email protected]

Page 2: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Specialty Ingredients

Challenges & Opportunities

Bio-Industrial Opportunities Branch

1

2

3

4

5 Summary

F From Concept to Commercialization

Topics

2

Page 3: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

From Concept to Commercialization

3

Page 4: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

• Unique government-industry collaboration advancing an emerging bio-based chemistry cluster in Alberta.

• Focused on development and commercialization of innovative, high-value ingredients/products from renewable biomass and biorefining sidestreams.

Specialty Chemical Ingredient Initiative

About Us Bioenergy Biomaterials Biochemicals

• www.agriculture.alberta.ca/biobasedchemicals

Page 5: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Specialty Chemical Ingredients Initiative

Core Goals:

1) Growth in Alberta

2) Utilization of extracts/ingredients from traditional and

non-traditional Alberta grown crops.

3) Creation of a diversified economy for this high value

added industry.

5

Page 6: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Food

Clothing

Medicine

Cosmetics

Fuel

Specialty Chemicals

6

Page 7: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Specialty Chemicals• Bio-based Industrial Chemicals (Construction/Oil/Gas/Institution)

– Solvents, plastics, resins, adhesives, lubricants, surfactants, emulsifiers, etc.

• PhytoCosmetic Ingredients– Plant stem cells, new peptide technologies, skin toning, natural surfactants,

natural fixative resins, skin cell signalizing actives, natural preservatives, etc.

• Neutraeuticals/Biopharmaceuticals– Natural Health Product (Herbal extracts/supplements), API and Botanical

drugs.

• Functional Foods– Novel proteins, natural food antioxidants, cardiovascular/cholesterol-lowering

actives, natural satiety ingredients, etc.

7

Page 8: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Pharmaceuticals

Cosmetics Food

Nutra-cosmetics

Cosmeceutical Medicinal Foods/Nutraceuticals

Botanical Actives

Market Convergence of Botanicals

8

Page 9: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Growth for Botanical Ingredients• Increased consumer awareness and preference for active and natural

ingredients will drive demand for products such as novel functional foods, neutraceuticals and botanical extracts.

• Botanical extracts will benefit from their perception as being more natural with consumers trending away from synthetic or ingredients derived from petrochemicals.

• Alberta’s Oil and Gas industries are “Greening” their processes by utilizing bio-based ingredients and processing aids.

• Increasing use of cosmeceutical skin care products will aid consumption of such high-value bio-based ingredients.

9

Page 10: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

• Desire to become less dependent on petroleum-based

ingredients & products.

• Environmental concern

• Quality Concerns

• Sustainable and renewable concerns

• Turning waste streams into value streams

Green Materials & Products

10

Page 11: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

From Concept to Commercialization

ScienceEngineering & Process Scale‐up

QualityBusiness Development

• Four integrated components

• Varied degrees of experience

11

Page 12: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

• Understanding your botanical or crop.

• Developing a product/process with commercial intention.

• Strong claim substantiation is important.

• Intellectual property Physaria tenella

Science

12

Page 13: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

• Pilot scale testing

• Equipment evaluation

• New or add-on to existing facility

• Production Cost Analysis

Engineering & Process Scale‐up

13

Page 14: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Quality

• Good Agriculture & Collection Practices (GACP)

• Good Manufacturing Practices (GMP)

• Standardization of active

• Safety

• Regulatory compliance

• Certification

14

Page 15: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Business Development

• Competitive Landscape

• Market Research

• Product cost analysis

• Routes to Market

• Funding

15

Page 16: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Challenges in Alberta 

• Relatively young industries and companies

• Limited success stories

• Size of local market

• Distance to markets

• Supply chain

• Understanding what resources industries want and are available.

• Labour

• Funding

• Development facilities

16

Page 17: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Opportunities in Alberta

• Strong Agricultural & Forestry sectors

• Wide range of industrial and specialty crops

• Innovative and entrepreneurial spirit.

• Canadian products are traditionally identified with quality.

• Commitment by both federal and provincial governments to

support applied research and new product development.

• Opportunities for international collaboration.

17

Page 18: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Bio‐Industrial Opportunities Branch

18

• Dry Processing

• Wet Processing

• Product development laboratory

• Explosion-proof extraction area

• Pilot scale processing

• Analytical capabilities

• Industrial Processing experience.

• Strong engineering, scientific & technical expertise.

• Business Development Assistance

18

Page 19: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Bio‐Industrial Opportunities Branch

1. New Opportunities from Ag Processing and Production Wastes/By-Products• Reduce/Reuse/Repurpose agricultural production and processing wastes.

2. Maximizing Value through Fractionation for Ingredients and Intermediates• Increase utilization and product identification from grains, oilseeds, special crops and

biomass.

3. Incubation & Pre-Commercialization Business Development• Create an environment for companies to demonstrate, test market and prepare for

commercialization.

19

Core Goals:

Page 20: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Program areas

• Biomaterials & bio-plastics, resins & adhesives

• Cosmetic bio-based ingredients

• Neutraceuticals and supplements

• Industrial processing materials & products

• Functional Foods

20

Page 21: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Possible botanical sources

• Food Industry (vegetal waste streams)

• Forestry waste streams

• Existing Agriculture crops

• Marginal/Industrial crops

• Fermentation broths

• Native species

• Specialty botanicals

• Bio-technology streams

21

Page 22: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Business Development Assistance

Laboratory to Pilot Scale 

process/product Development

Analytical Services support

New Extraction & Fractionation Program

22

Page 23: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Primary Processing

• Bio-mass cleaning

• Sorting

• Milling

• Grinding

• Tempering

• Extrusion

23

Page 24: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Secondary Processing

• Extraction• Maceration• Distillation• Centrifugation• Filtration• Drying

24

Page 25: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Fractionation ‐Tertiary Processing 

• Precipitation/Flocculation

• Membrane Filtration

• Chromatography

25

Page 26: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Industrial Hemp (Cannabis sativa)

• A developing industrial crop in Canada

• Current uses• Oil• Seeds• Protein• Fiber for clothing• Cosmetic ingredients

• Future uses• Bulk biomass for structural components (e.g. vehicle

parts, building materials,etc.)• Hulls (sugar components, biofuels)• Phytopharmaceuticals (e.g. Cannabidiol)

26

Page 27: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

Summary

• Alberta has strong agricultural & forestry sector capable of supporting the developing of new value‐added bio‐based products & processes.

• Several provincial research facilities can support industry development from Concept to Commercialization.

27

Page 28: Concept to for Specialty ChemicalsDepartment/deptdocs.nsf/all/bt15110/$FILE/... · Specialty Chemicals ... Cosmetics Food Nutra-cosmetics Cosmeceutical Medicinal Foods/ Nutraceuticals

David FielderSenior Scientist, Bio‐Industrial Opportunities BranchAlberta Agriculture and Rural [email protected]

28