concrete
TRANSCRIPT
CEMENT
Cement is made up of naturally occurring elements and materials. In it you can find clay, limestone, silica, and more, all of which are combined in a cement kiln.
CRUSH(COARSE AGGREGATE)
Construction aggregate, or simply "aggregate", is a broad category of coarse particulate material used in construction, including sand, gravel, crushed stone, slag, recycled concrete and geosynthetic aggregates. Aggregates are the most mined materials in the world. Aggregates are a component of composite materials such as concrete and asphalt concrete; the aggregate serves as reinforcement to add strength to the overall composite material.
FINE AGGREGATE(FILLER)
Aggregate passing the 3/8" sieve and almost entirely passing the No. 4 (4.76 mm) sieve and predominantly retained on the No. 200 (74 micron) sieve (ASTM125).
Water
Water is the key ingredient, which when mixed with cement, forms a paste that binds the aggregate together. The water causes the hardening of concrete through a process called hydration. Hydration is a chemical reaction in which the major compounds in cement form chemical bonds with water molecules and become hydrates or hydration products.
HIGH STRENGTH CONCRETE
ACI defined high-performance concrete as a concrete meeting special combinations of performance and uniformity requirements that cannot always be achieved routinely using conventional constituents and normal mixing, placing, and curing practice.
WHAT WE USE TO MAKE HIGH STRENGTH CONCRETE
Total mix ratio 1:2:4
cement (OPC)
Crush
Fine Aggregate
Water
Fly Ash Pozzocrete 100
Fibre
AMOUNT OF MATERIALS WE ADDED IN OUR HIGH STRENGTH CONCRETE
MIX
Cement = 3000g
Crush = 12000g
Fine Aggregate =6000g
Water Cement ratio = 44%
Fly ash Pozzocrete 100 = 450g
Synthetic Polypropylene Fibre = 18g
Why we use Fly Ash Pozzocrete 100?
Because of its some properties that are given below ,
High early strength exceeding 70 Mpa (28 days). High performance super fine fly ash pozzolanic material. Economical and efficient alternative to micro-silica in performance. In fresh state, concrete mix is highly cohesive and easy to work in
comparison to harsh and sticky micro-silica mix. Reduces heat of hydration. To achieve the same slump, Pozzocrete 100 mix has lower water demand
in comparison to micro-silica mix. In hardened state, increase compressive strength and the associated
engineering properties such as tensile strength and modulus of elasticity. Improves durability and resistance against chloride and sulfate attack.
Why we use fibre in our mix?
Because fibres in concrete create an advanced internal support system that
inhibits plastic settlement cracking. Fibres distribute evenly in the concrete mix and inhibit segregation and settlement of the heavier concrete ingredients. As the heavier ingredients do not drift downward, the mix water is not displaced. The uniform bleeding throughout the concrete gives it the optimum long-term integrity.
fibres increases the tensile strain capacity of concrete fibres reduce this micro-crack formation, it enables the concrete to
progress from plastic to hardened state with greater integrity. Thus the water resistance of hardened concrete is greatly increased.