Conditions for Smart Specialisationstrategies in business area

Štefan Rosina

Vicepresident AIA

18th October 2012

Automotive Industry Association of the Slovak Republic is a voluntary association of

societies, enterprises, co-operative producers working in automotive and relevantindustry.

ZAP SR was established 22nd June 1993 156 members on 16th October 2012

2

Organizational chart ZAP SR

Executive Committee

Final Manufacturer Division

3 members

Automotive Importers Division

37 members

Suppliers & Specific

Organizations Division

57 members

Motorcycle Importers Division

13 members

Noncontributory Division

16 members

Trailers Importers Division

30 member

Secretariat Supervisory Board

ZAP SR

ACEA

AIA CZ

Member of other associations

ZAP SR – AIA SR

18

0 8

03

18

1 6

18

22

5 4

42

28

1 1

60

22

3 5

42

57

1 0

71

57

5 7

76

46

3 3

40

56

1 9

93

63

9 7

63 85

0 0

00

21

8 3

49

29

5 3

90

0

100000

200000

300000

400000

500000

600000

700000

800000

900000

2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

Passenger cars production in SR (pcs.)

Source: ZAP SR

Production of passenger cars per 1000 inhabitants for year 2011

Source: ACEA

117,4114,5

84,9

77,3

52,1

35,2

23,7 22,2 20,2

0

20

40

60

80

100

120

SK CZ SL DE ES FR UK PL HU

Export development in milliard €

0

10

20

30

40

50

60

2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011SR 18,2 20,27 21,64 26,65 29,57 32,86 40,89 47,35 49,52 39,72 48,27 56,88

Transportation equipment 4,25 4,85 5,81 8,33 9,16 9,63 13,34 18,72 17,73 16,95 17,52 17,95

Source: Statistical Office of the Slovak Republic, Slovstat

Employment in automotive industryin Slovak Republic

0

10000

20000

30000

40000

50000

60000

70000

80000

Staff 21827 23711 26517 27746 29152 34640 35615 35931 44367 50214 54680 55000 57376 66875 76865 74000 68000 69800 71480 74000

1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011Estim.

2012

Source: ZAP SR

Strategic imperatives - summary

Mission• Automotive Industry Association of Slovakia is in the interests of its

members, open, representative, opinion and unifying organization

critical of Slovak industry .

Vision• Creating optimum conditions for sustainable competitiveness of the

automotive industry.

Core Values

• Focus on members

• Openness and collaboration

• Expertise

• Credibility and reliability

• Judgment creativity

• Apolitical

Strategic objectives ZAP SR 2012-16

MAIN:

1. Improve co-operation with manufacturers of finished suppliers in the automotive industry

2. Initiate and participate in the direction of vocational secondary and higher education.

3. Initiate and encourage research and development base for the automotive industry

OTHER:

4. Improve awareness of the importance and prospects of the automotive industry

5. Increase the impact of ZAP SR in shaping the business environment

6. Activate and expand the membership base

7. Activate our position in international organisation – ACEA,... to ensure the competitive

of the slovak automotive industry

West region with developed infrastructure 202 suppliers East region 72 suppliers

All regions 274 suppliers

Map of SR indicating the infrastructure and constistence of the suppliers

Doors, ReinforcementBrose Slovakia, Dura Automotive

Systems, Matador Automotive

Dong Wong, Visteon, Emerson,

BearingsKinex, Ina, ZVL Auto

Lightsfront,rear.int.Hella Slovakia, Osram,

HBPO,Služba Nitra VD, Valeo,

Transmisions, Clutch, Power steeringsAVC, AFC ZTS, ZF Sachs, Miba Slovakia, Getrag Ford,

Continental Teves, VW SK Martin, SauerDanfoss

Cable bundles, Elektronics componentsDelphi, Leoni, Schut, Siemens,

Denisart Technology, Se Bornetze,

Yazaki, Kromber-Schubert, Hefra,

Wabash, Prysmian Kablo, Mkem s. r. o

Molex, TRW Steering Systems Slovakia,

BateriesAkutrade, Aku

ma Slovakia

Gaskets- seal,

vibration dampers, silent-blocksSaarGummi, Contitech,

ZF Boge Elastmetal, I.G. Gasket,

Rubena, Coba Automotive, REHAU

Steering wheelsAdtool

Interior modules, Dash boardsLear, Sai Automotive, SAS Automotive,

Grupo Antolin, Polimoon, Treves,

Tramico Slovakia,Eissmann, IAC

Group, Emerson,ZINdustries, CRW

Slovakia, Bourbon Fabi

SeatsJohnson Controls, Faurecia,

Coba Automotive, Treves

Textile& upholstery fabric, Seat coversHeiland Slowakei, Trim Leader,

Tomatex, Eybl, Sklotex, Coba Automotive

Krasplat Hanil E-HWA

Brakes, Brake pads, Brake workking cylindersVAP Prešov, Knott, Fragokov Export, Huhn Press, ZF, Valeo

Antennas & equipment.Calearo, Automotive Group

Cable & gearshif linkage, shift gate

Kuster, Kongsberg Driveline Systems

BumpersMatador Automotive

Plastic Omnium, HBPO,

Plasmet, JM

Metal sheet & tineplate

pressingComax-TT, Tower Automotive,

Matador Automotive, Creamer,

Huhn Press, Motokom, Clamason, US

Steel Košice,Mobis, Arcelor

Mital, Donghee, TOWER

Automotive, Bekaert,Windows, glasRF s. r. o., Izolex, Inteva,

Pilkington

Mirrors int. ext.

Magna

Springs,holders & consoles

PSL, PFS, LLEMI Slovakia,

Engines, Engine parts & componentsHyundai Mobis, Pankl, Miba Sinter,

Nemak, Webasto Edscha AG,

GlacierTribometal, Ford Getrag,

Honeywell, Magneti Marelli,

Fuel tanksPlastik

Omnium, Plasmet,

Inergy Automotive

systems

AirbagsCoba Automotive, Adtool

Exhaut systemsTower Automotive,

Miba Slovakia

Kabrio roof systems

Webasto Edscha Daschsysteme

Slovakia, INTEVA Product

Airconditions

Visteon, Molpir

Tires, Discs, Tire

valves, Balance weightsContinental Matador, Etop

Trading, Festo, Rotobalance, Gum

on,Premier,

Suppliers per part structure in SR

Mechanical

Industry

Automotive

Industry

Electrotechnical

Industry

Metallurgical

Industry

Construction

Industry

E

P

T

M

Metal

Plastics

Composites

Ceramics

Fe

Al

Cu

Mg

E

P

T

M

Machining

Forming

Welding

Injection

E

P

T

M

Production

Assembly

Logistic

Control

E

P

T

M

Education

Training

Motivation

Renumeration

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Knowledge

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© 2012, ZAP-SR

RDICI

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RDICI –Research,

Developmentand Innovation

Centre ofIndustry

E - Employees

P – Processes

T - Technologies

M - Materials

Academic institutions

universities + SSAIndustry

Education

science, research

Production

Innovations

RDICI

Basic

research Development

Aplicable

research

© ZAP-SR

Technological basis

Innovation Research & Development Centresfor Industry (RDICI)

R&D on Materials & Technology

3 main technical universities (Bratislava, Ţilina, Košice)12 institutes of Slovak Academy of Sciences8 private research institutes

R&D on Materials Science & Technologyat Slovak Academy of Sciences

Institute of Experimental

Physics

Institute of Construction &

Architecture

Institute of Electrical

Engineering

Institute of Materials &

Machine Mechanics

Institute of Measurement

Science

Institute of Materials

Research

Institute of Informatics

Institute of Geotechnics

Institute of Chemistry

Polymer Institute

Institute of Inorganic

Chemistry

Institute of Physics

http://www.sav.sk

Success innovation cases – aluminium composites

Young's modulus: 100 GPa

Density 2,6 g/ccm

excellent wear resistance

controllable CTE

stability at elevated temperature

potential for radical weight reduction

Success innovation cases – aluminium composites

Joint development of:

Slovak Academy of sciences,

SAPA Profily, Ţiar nadHronom (SK)

Alulight GmbH, Ranshofen(A)

SHW GmbH, Wasseralfingen(D)

Camshaft phaser stator ring

• engine BMW, 900.000 pcs/year

Success innovation cases – aluminium foam

firts attempt for serial application of Al foam in automotive

Stiffener of side rail Audi Al2:

start of serial production 2001 at Neuman Alufoam GmbH, Marktl (A)

developed by Slovak Academy of Sciences

AUFEER DESIGN R&D COMPETENCIES

SOFTWARE :

- CATIA V 5- CATIAV V4

- PAM CRASH- MADYMO

- ALIAS STUDIO- ICEM SURF

- NASTRAN- ANSA- AUTOFORM

COMPETENCIES :

Design & Surfacing Teamexterior and interior

E&D Car Bodybody-in-white, platform, exterior systems

E&D Interior and exterior plasticsbumpers, tuning, accessories, seats, door panels, etc.

E&D Lightingheadlights, rear lamps, fog lamps, small lightings

E&D ElectroSYS&KAB plans, development of 3D wire harnessinstallation, data interface in Logical Cable

CAE/FEA/CFDstatic & dynamic analyses, biomechanics, ergonomics, meshing, FEM model assembly, etc.

Die & Press Tool Designlayouts, simulations, process optimizing & consulting

Prototype Development & Manufacturingparts and complete vehicle

Welding Lines DesignConcept + design, cinematic simulation, offlineprogramming, launch, postlaunch support

Development of Jigs and FixturesWelding fixtures, check and measuringfixtures, assembly jigs,semi automatic, fullautomatic, robotic lines

MATADOR INDUSTRIES R&D COMPETENCIES

SOFTWARE :

- CATIA V 5- PRO ENGINEER

- ROB CAD- AUTOCAD

- INVENTOR- SOLID EDGE

- PAM STAMP- ELECTRO EPLAN

- PROCESS DESIGNER

COMPETENCIES :

A/ Mechanical Design Projects- Line for asymetric bearings- Post curing box for truck tyres- Rotary pressing machine + cutter- Pre-lubrication of Differential

Shafts

C/ Process simulation- Complete, integrated, large-scaled and

effective solutions for sheet metal pressing(from tool design to forming and validationincluding prediction of suspension and correction)

B/ Applied Design- Rapid generation of preliminary

3D-Layout- Rapid redistribution of processes- Generation of time and procedural

analyses- 3D presentation with support of .jt

and .JT2Go files- Synchronisation of robotic

workplaces- Off-line programming, Layouts optimalisation- Detection of interference zones

MATADOR AUTOMOTIVE VRÁBLE R&D COMPETENCIES

SOFTWARE :

- CATIA V 5- CATIAV V4

- SIEMENS NX4- PRO ENGINEER

- PAM STAMP- FAST BLANK

- AUTOCAD

COMPETENCIES :

• Project management – tracking of dies and press tools for structural automotive parts

• Design of Trip layouts

• Project management for start up production in MAV for VW, Suzuki,Škoda, Audi,

• Engineering support to customer in structural parts production + CCB production

• 2D drawing creation ( Project SK 251 CCB, Yeti,VW Jetta)

• Technical sales support

• Welding process consulting

• 3D measurement consulting +project quality support

Possibilities for support of R&D activitiesfrom public funding in Slovakia

ERDF – program Research and Development (1,8 bil. euro)

• Support for building research infrasctructure and competencies

Slovak Act 185/2009 on Stimuli for R&D (of 23 April 2009)• Suppot for establishing R&D depertments and R&D activities in

industry

FP7 EU projects:

• Current call FP7-2013-NMP-ICT-FoFDeadline: 4th December 2012Activity: NMPTopic: Manufacturing Processes for Products Made of Composites or Engineered Metallic Materials, Funding Scheme: Small or medium-sized collaborative projects Funding: up to 4 mil.euro

Governmental support for building R&D in automotive in Slovakia: Type Fraunhofer Institute - assigned

Thank you for your attention!

H.P.Degischer

Contact: Doc. Ing. Štefan RosinaManaging Vicepresident ZAPBojnická 383104 Bratislava

Phone: +421 2 4910 2622

Mail:stefan.rosina@matador-group.eu